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SPARE PARTS 
(Refer to centre pages for location).

When the green service indicator light on the front of the boiler is 
showing solid colour, the machine has been starved of water for 
in excess of 20 minutes and the solenoid valve has been disabled 
to prevent damage to the solenoid coil through overheat. To re-
energise the solenoid, the unit must be disconnected from the 
electrical supply and then switched back on, after first reinstating 
the water supply.

If the unit requires servicing the service indicator will flash a 
sequence of  light pulses. A 2x or 3x-light pulse generally indicates 
that the low or normal level probes require de-scaling.

A 4x-light pulse means the water level has reached the high level 
sensor and the likelihood is that the normal level sensor requires 
de-scaling, or the machine has over-filled due to debris trapped in 
the solenoid valve. The debris can be removed by drawing plenty of  
water from the dispense tap, causing the solenoid valve to operate 
and flush out the obstruction. The machine will reset itself once the 
problem has cleared. If this does not rectify the problem, turn off 
the water supply and remove the flexible hose to check for debris 
in the valve’s filter. The unit can be used normally while the service 
indicator is flashing a 4x pulse. For further assistance, contact our 
service department on 0113 249 6681  e-mail service@calomax.
co.uk. or find a local service engineer at www.calomax.co.uk

Once the rear panel is removed, access to the Service Area 
has been gained. This access must be restricted to persons 
having knowledge and practical experience of the appliance, in 
particular as far as safety and hygiene are concerned.

De-scale

To gain access to internal components, the body lid must be 
removed. To do this the lid gasket seal must be broken.

SERVICE INSTRUCTIONS

KR

RELAY

17

Summary of Contents for CASCADE-6TC

Page 1: ...D SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 E mail service calomax co uk www calomax co uk Please read these instructions carefully before...

Page 2: ...GENERAL NOTES 8 CLEANING 8 SPARE PARTS 9 10 EXPLODED DIAGRAM 12 13 SERVICE INSTRUCTIONS 11 ACCESSORIES 16 17 WIRING DIAGRAM 18 TROUBLE SHOOTING 19 WARRANTY 20 PRODUCT SPECIFICATION 24 CHECK LIST Befo...

Page 3: ...alve must be fitted to the supply BEFORE CONNECTING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected...

Page 4: ...ing cycle and water is drawn from the tap water will be replaced in short cycles small amount of water and then heat The solenoid and elements will never be on at the same time unless the boiler is sw...

Page 5: ...his booklet All de scaling and servicing must be performed by a suitably qualified engineer GENERAL NOTES GENERAL OPERATION Avoid using any abrasive materials Wiping the outer casing with a damp cloth...

Page 6: ...as over filled due to debris trapped in the solenoid valve The debris can be removed by drawing plenty of water from the dispense tap causing the solenoid valve to operate and flush out the obstructio...

Page 7: ...uired are not identified please contact Calomax Limited Includes nuts washers etc Exploded parts view To be read in conjunction with the spare parts list Wrapper not shown for clarity 1 2 3 4 5 6 9 10...

Page 8: ...uld be switched off allowed to cool completely and the level sensors cleaned thoroughly as stated above before reseting the elements and switching the boiler back on If in doubt protect the elements b...

Page 9: ...RIAC LIGHT PCB ELEMENT 3kW THERMISTOR ASSEMBLY KIT SOLENOID VALVE BODY LID GASKET WATER INLET HOSE LEVEL PROBES KIT PRESSURE RELIEF GROMMET 1 2 3 4 8 7 6 5 9 10 11 12 15 14 13 CBTCW X2 X2 16 SPRSK SIN...

Page 10: ...RANGE WHITE BLACK 0 75mm 2092 GREY 0 75mm 2114 N L Y G 2 5mm 2063 Y G 2 5mm 2147 COLD WATER INLET SOLENOID VALVE Left ELEMENT with THERMAL CUTOUT HIGH NORMAL LOW LEVEL SENSORS THERMISTOR EARTH ON BODY...

Page 11: ...he warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Limescale build up The last item can be a particular problem for water dispe...

Page 12: ...Page 22 Page 23 SERVICE HISTORY AND NOTES SERVICE HISTORY AND NOTES...

Page 13: ...Average flow rate from tap During 18 litre Draw off 2 8 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 6kW max single phase PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE Note All measureme...

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