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Calix E7-20, Installation Manual

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Calix E7-20 Installation Manual Download Page 45

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Proprietary*Information:*Not*for*use*or*disclosure*except*by*written*agreement*with*Calix.*

©!Calix.!All!Rights!Reserved.!

Chapter!5!

Maintenance!

This chapter describes how to perform routine maintenance on worn or failed E7-20 

equipment. 

Topics!Covered!

This chapter covers the following topics: 

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Replacing pluggable transceiver modules on E7-20 line cards 

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Replacing an E7-20 line card 

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Replacing the fan module 

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Fan filter maintenance 

 

Summary of Contents for E7-20

Page 1: ... Calix E7 20 Installation Guide February 2013 220 00418 Rev 13 ...

Page 2: ... ...

Page 3: ...ix E7 20 Cards 10 Product Dimensions 13 Chapter 2 Installation Considerations 15 Installation Guidelines 16 Safety Recommendations and Notices 17 Required Items 18 Preparations Before You Begin 19 Chapter 3 Installing the Calix E7 20 21 Installing the E7 20 Chassis 22 Grounding the Chassis 24 Connecting DC Power 26 Installing the Fan Tray Assembly 28 Installing E7 20 Cards 30 Installing the Fiber ...

Page 4: ...figuring the In Band Management Interface 37 Wiring the Alarm and Timing Interfaces 39 Wiring External Alarms 39 Wiring the BITS Timing Interface 40 Connecting the E7 20 Line Interfaces 42 Installing Pluggable Transceiver Modules 42 Connecting Fibers 43 Chapter 5 Maintenance 45 Replacing Pluggable Transceiver Modules 46 Replacing an E7 20 Line Card 47 Replacing the Fan Module 48 Fan Filter Mainten...

Page 5: ...rminology and practices as well as standards based Ethernet technologies and conventions is recommended Related Documentation You can access Calix product documentation from the Calix Resource Center online at www calix com https www calix com portal site resourcecenter The Calix E7 documentation set includes Calix E7 Installation Guide Calix E7 User Guide Calix E7 CLI Reference Calix E7 GPON Appl...

Page 6: ...use minor to moderate personal injury if not avoided ALERT Alert indicates the presence of a hazard that can cause damage to equipment or software loss of data or service interruption if not avoided DANGER CLASS 1 LASER PRODUCT INVISIBLE LASER RADIATION MAY BE PRESENT Fiber optic radiation can cause severe eye damage or blindness Do not look into the open end of an optical fiber ...

Page 7: ...apter 1 Calix E7 20 Product Overview This chapter introduces the Calix E7 20 Ethernet service access platform and provides a general overview of the E7 20 large form factor LFF chassis and components Topics Covered This chapter covers the following topics Introducing the Calix E7 20 Calix E7 20 cards Product dimensions ...

Page 8: ...E7 20 includes 10GE Ethernet transport high density residential triple play services over GPON AE and point to point Ethernet Metro Ethernet Forum MEF compliant business services mobile backhaul and protected GE aggregation The Calix E7 20 system consists of the following components 20 slot Chassis Removable Fan Tray Assembly FTA Fan Filter SCP Switch Control Processors GE 24x Line Cards GPON 4x L...

Page 9: ... features several system status indicators The front of the chassis also includes a removable fiber management system E7 20 Rear The E7 20 power inputs A B ground Craft management and BITS timing interfaces are located on the rear of the E7 20 shelf Rack mounting options The E7 20 provides two mounting options Standard US Telco with 5 inch maximum protrusion from the front of the rack mounting rai...

Page 10: ...s One 10GE SFP interface One 10GE XFP interface The Calix SCP 10GE card can be installed into two of the common control slots The E7 20 SCP 10GE switch control processor card provides centralized management control switching and network connectivity for the E7 20 Two 10 Gigabit Ethernet ports on each card provide the primary high speed network connectivity for the system while four GE ports on eac...

Page 11: ... split Up to 11 km reach with 64 way split Extended Reach OIM Up to 32 passive optical splits per PON Up to 40 km reach with 8 way split E7 20 GE Service Access Card GE 24x Twelve GE CSFP interfaces that accommodate 24 GE ports The Calix E7 20 GE 24x service access card provides up to 24 GE ports using pluggable SFPs 12 GE ports single GE port per optical module or CSFPs Mode 1 and Mode 2 24 GE po...

Page 12: ...emperature alarms system shutdown and pre mature failure of system components Pluggable optics The E7 20 platform supports industry standard pluggable modules for all service and network interfaces including ITU G 984 compliant GPON SFP GE XFP 10GE ports and SFP 10GE ports Note The 10GE SFP port on the E7 20 SCP card does not support GE SFP modules See the following Calix Quick Tip bulletins on th...

Page 13: ...ement with Calix Calix All Rights Reserved Product Dimensions E7 chassis dimensions The Calix E7 20 chassis exterior dimensions follow Height 22 63 inches 57 49 cm Width 19 00 inches 48 26 cm with the chassis flanges default Depth 15 60 inches 39 62 cm with the fibers and comb ...

Page 14: ...14 Proprietary Information Not for use or disclosure except by written agreement with Calix Calix All Rights Reserved ...

Page 15: ...derations This section discusses general installation considerations and guidelines Review this information before starting the installation process Topics Covered This section covers the following topics Installation guidelines Safety recommendations and notices Items required for installation tools and materials Preparations before you begin ...

Page 16: ... standard safety precautions when performing installation and maintenance tasks Always wear standard safety gear when performing installation and maintenance tasks hardhats safety headgear reflective vest eye protection insulated gloves For safety keep bystanders and other unauthorized personnel away from work operations at all times The E7 20 is to only be deployed in a temperature controlled cen...

Page 17: ... ports as described in GR 1089 CORE Issue 4 and require isolation from the exposed OSP cabling The addition of Primary Protectors is not sufficient protection in order to connect these interfaces metallically to OSP wiring WARNING Only qualified technical personnel should perform the procedures in this document These procedures involve potentially hazardous activities that could cause injury to un...

Page 18: ...mounting installation kit Note Pluggable transceiver modules required for line termination and Calix E7 blank line cards equipped with no electronics that may be required for each E7 20 system deployment are ordered and packaged separately User supplied items The following user supplied tools and materials are required for installation Power drill with universal sockets and screwdriver bits Socket...

Page 19: ...re onsite and inventoried An equipment rack and a grounding system are available Thirteen rack units 13 RU of mounting space on a standard 19 or 23 inch equipment rack with minimum clearance for all devices The thermal budget is accounted for and approved Access to a 48 VDC power source with fuse protected distribution is available The installation site has restricted access Cable lengths and wire...

Page 20: ...20 Proprietary Information Not for use or disclosure except by written agreement with Calix Calix All Rights Reserved ...

Page 21: ...7 20 This section describes how to install the Calix E7 20 chassis and components onto a standard equipment rack Topics Covered This section covers the following topics Installing the E7 20 chassis Grounding the chassis Connecting DC power to the chassis Installing the fan tray assembly Installing E7 20 cards Installing the fiber management system ...

Page 22: ...on kit Note The chassis is shipped with mounting brackets attached that allow for installation in a 19 inch rack using the standard US Telco mounting option allowing for a 5 inch maximum protrusion from the front of the rack mounting rails The installation kit includes an additional set of mounting ears to adapt the already attached brackets for the chassis installation in a 23 inch rack The two s...

Page 23: ... 23 Proprietary Information Not for use or disclosure except by written agreement with Calix Calix All Rights Reserved 5 Tighten the mounting screws ...

Page 24: ...e grounding terminal for anti static wrist strap connection is located on the left side of the chassis ESD ALERT Beware of electrostatic discharge Follow standard ESD precautions Always wear a grounded ESD wristband to avoid damaging the electronic equipment To ground the E7 20 chassis 1 Get the ground cable and supplied hardware pair of 10 32 Keps nuts and washers from the installation kit 2 Conn...

Page 25: ...an appropriate lug A spare lug is included in the installation kit b Connect the ground cable to the main ground system or rack frame per PANI guidelines Note When grounding to a rack frame ensure that there is no paint or debris between the ground lug and the rack frame To ensure a reliable ground bond apply an anti oxidant and use paint piercing star washers and thread forming screws to secure a...

Page 26: ...mended An alarm feature allows the Circuit Breaker Panel to provide a warning if a circuit breaker trips See the Calix Circuit Breaker Panel datasheet for additional information The power zones are divided as follows Power Zone Power Supplied to Components 3 Line cards 13 20 2 Line cards 9 12 Slots A and B Fan Tray Assembly 1 Line Cards 1 8 Note The E7 20 must be installed in an Isolated DC return...

Page 27: ... Connect the red B BATT wire to the B BATT terminal c Tighten the power termination screws to 17 in lbs 4 Replace the terminal cover and tighten the thumbscrews Make sure all wires exit cleanly The wires can be routed to the left right or split with some going in each direction 5 Route the power cable to the local DC power source and connect it per local practice Note Use 30 Amp circuit breakers t...

Page 28: ...ribed below To install the E7 20 fan module and air filter 1 Unpack the E7 20 fan tray assembly from its packaging 2 Insert the fan tray assembly into the housing just below the E7 20 chassis aligning the rails 3 Push the fan module all the way back into the chassis The unit seats once the latches click into place 4 Grasp the two embossed tabs on the sheet metal door just below the fan tray latche...

Page 29: ... with Calix Calix All Rights Reserved 5 Insert the air filter into the chassis a Orient the air filter where the direction of the arrow stamped into the metal frame is pointing upward b Align the filter on the rails and then push it back into the chassis 6 Close the fan filter door ...

Page 30: ...be installed in each of the the empty slots Calix E7 blank line cards are ordered and packaged separately ESD ALERT Beware of electrostatic discharge Follow standard ESD precautions Always wear a grounded ESD wristband to avoid damaging the electronic equipment To install an E7 20 line card 1 Unpack the E7 20 line card from its packaging 2 Install the E7 20 line card into a vacant universal slot s...

Page 31: ... both of the ejector levers into the open unlocked position b Orient the card vertically with the SCP card name on the bottom side c Insert the card into a vacant A or B slot aligning the card with the chassis guide rails to the top and bottom of the card d Push the card ejector levers into the closed locked position to fully seat the card 3 Repeat the steps above to install a second SCP card into...

Page 32: ...ber management comb 1 Unpack the E7 20 fiber management comb from its packaging 2 Attach three screws to the top of the chassis front leaving a gap between the screw head and the chassis The set of three holes located just below the attached screws are not used 3 From the back of the comb assembly insert the three screws through the keyhole slots on the comb sliding the comb assembly down and into...

Page 33: ...e E7 20 Network Interfaces This section describes how to wire out the Calix E7 20 network interfaces including management alarms and service line interfaces Topics Covered This section covers the following topics Connecting the E7 20 management interfaces Wiring the E7 20 alarm and timing interfaces Connecting the E7 20 line interfaces ...

Page 34: ...network design Single Ethernet management port operation is the most common configuration where a single physical management interface is connected to the service provider s back office network This interface is active regardless of which SCP card is active Redundant Ethernet management port operation is common with larger carriers where two physical management interfaces are connected to redundan...

Page 35: ...ent port is intended for direct local management access and should remain available for this purpose If you require permanent out of band management connectivity to the E7 20 Calix recommends using the rear Ethernet management port To connect to the rear Ethernet management ports 1 Get two Ethernet patch cables with RJ 45 connectors on both ends 2 Connect the cables to the E7 20 rear Ethernet mana...

Page 36: ...an appropriate RS 232 console cable DB 9F to RJ 11M to connect to the E7 20 2 Connect the cable s RJ 11 end to the E7 20 serial port labeled MGT 4 located on the E7 20 fan tray assembly 3 Connect the cable s DB 9 end to your PC Use the following settings to establish a console connection from the serial port Baud Rate 38400 Parity None Stop Bits 1 Data Bits 8 Flow Control None For instructions to ...

Page 37: ...management VLAN Note Calix strongly recommends that you reserve a VLAN for the purpose of management traffic only and not use it for regular network traffic To use in band management you must provision the following parameters which you may have already done during the initial system turn up procedure 1 Enable the in band management port 2 Configure the management port with an IP address 3 Provisi...

Page 38: ...ement VLAN 5 From the menu click Apply to update the settings 6 Once a management VLAN is established you can add E7 20 GE or 10GE port interfaces to the management VLAN as required to enable in band management over those links See Creating VLAN Memberships in the Calix E7 User Guide for instructions 7 On the Navigation Tree click E7 8 In the work area click System Provisioning to define a default...

Page 39: ...nt of the fan tray The E7 20 alarm contacts are Normally Open default The circuit closes when an alarm condition occurs To wire external alarms 1 Remove the rear panel access cover by unscrewing its two captive screws and detaching it from the rear of the chassis 2 Strip insulation from the ends of the three wire pairs to connect to the unit 3 Route and dress three pairs of wires one pair each for...

Page 40: ...quired You can link up to ten collocated E7 20 shelves to share a BITS timing input Calix offers a connectorized daisy chain BITS cable or you can wire wrap the individual daisy chain links between shelves To wire the BITS timing input interface 1 Get up to two 24 AWG shielded 2 wire cables of sufficient length to reach the local BITS clock interface from the E7 20 Use one cable to provide a singl...

Page 41: ...d BITS daisy chain cable instead See the note after Step 4 for installation instructions 2 Strip approximately one inch of insulation from the wire ends 3 Wire the E7 20 external timing output as follows a Connect the timing wires to the E7 20 BITS OUT A output position Wrap the positive tip wire to the TIP pin Wrap the negative ring wire to the RNG pin b To provide a redundant timing link to the ...

Page 42: ... E7 20 Product Planning Guide for complete details Note When using SFP modules not supplied by Calix you must use modules that comply with the SFP Transceiver MultiSource Agreement MSA See the Small Form Factor SFF committee INF 8074i specification Rev 1 0 for details Pluggable modules are available to support different facility types and connectors Port Type Module Type Interface Options 10GE XFP...

Page 43: ... on the GE 24x card insert CSFP modules into sockets labeled 1 2 to 23 24 as required 3 Press the module firmly into the socket until it clicks into place Once the module is installed you can connect interface cables fibers to it See Connecting Fibers for instructions Connecting Fibers Once the E7 20 line card sockets are equipped with pluggable transceiver modules you can connect fibers cables to...

Page 44: ...t or left side 2 Remove the caps or plugs from the fiber connector ends if present 3 Connect fibers to transceiver modules on the E7 20 line card 4 Repeat the steps above to connect additional fiber links as required 5 Neatly dress and secure all fibers cables per local practice Note To avoid pinching or interference with the equipment neatly coil or bundle any slack fiber and dress it appropriate...

Page 45: ...erved Chapter 5 Maintenance This chapter describes how to perform routine maintenance on worn or failed E7 20 equipment Topics Covered This chapter covers the following topics Replacing pluggable transceiver modules on E7 20 line cards Replacing an E7 20 line card Replacing the fan module Fan filter maintenance ...

Page 46: ...e damage or blindness Do not look into the open end of an optical fiber To replace a pluggable transceiver module 1 Disconnect the fiber s from the module to replace if present 2 Remove the pluggable module from the E7 20 line card as follows a Unlock the latch on the module if so equipped latch styles vary b Gently pull the latch to unseat the module c Carefully slide the module out of the socket...

Page 47: ...move all pluggable modules from the card 3 Remove the line card from the E7 20 shelf as follows a On the card faceplate pull the ejector lever open into the unlocked position to unseat the card b Carefully slide the card out of the slot and place it in protective packaging Return the faulty unit to Calix 4 Insert a replacement line card into the vacant slot See Installing E7 20 Line Cards for deta...

Page 48: ...e the following procedure to replace a damaged or failed fan module Return the faulty unit to Calix To replace the fan module 1 Remove the fan module from the E7 20 housing as follows a Firmly grasp the fan module latches toward the center of the module and pull them out and toward the sides of the module to unlock the module b Pull the fan module forward to remove it from the E7 20 chassis 2 Inse...

Page 49: ...lean or replace the air filter 1 Grasp the two embossed tabs on the sheet metal door just below the fan tray latches and then pull back and down to open the door 2 Remove the air filter from the E7 20 housing 3 Clean the filter as follows a Using compressed air spray the filter to remove loose dust particles from the surface b Thoroughly wash the filter in soapy water removing any trapped dust dir...

Page 50: ...50 Proprietary Information Not for use or disclosure except by written agreement with Calix Calix All Rights Reserved ...

Page 51: ... Reserved Appendix A Reference Information This appendix provides general reference information about the Calix E7 20 Ethernet service access platform Topics Covered This appendix covers the following topics E7 20 specifications E7 20 LED behavior RS 232 serial port pin assignments Fiber handling techniques ...

Page 52: ... 1000 per power zone SCP 10GE Draw Watts 67 Heat Dissipation BTU Hour 229 GPON 4x GPON 8x Draw Watts 50 Heat Dissipation BTU Hour 171 GE 24x Draw Watts 45 Heat Dissipation BTU Hour 154 FTA CO nominal Draw Watts 30 Heat Dissipation BTU Hour 28 FTA maximum Draw Watts 200 Heat Dissipation BTU Hour 188 Environmental Operating range 5º C to 55º C 23º F to 131º F Humidity 10 to 95 non condensing Altitud...

Page 53: ...he system Off No minor alarms are present in the system Card status indicators Each Calix E7 20 line card has three LEDs to indicate the card s operational status LED Name Color Status Description FAIL Failure Red On A fault has occurred that should be addressed Off Normal card operation CTRL Control Green On This card is the active E7 20 shelf controller Amber On This card is the standby E7 20 sh...

Page 54: ... is vacant or an invalid module is inserted Red On Indicates a module has been inserted into a 10GE socket that is directed to the backplane for connectivity between two cards Applies to XFP 2 and SFP 2 only SFP 1 12 GE Green On Indicates that an Ethernet link has been established Blinking After module insertion blinks 3 times to indicate the inserted module is recognized and allowed to operate Bl...

Page 55: ...e labeled MGT 4 E7 20 Serial Port RJ 11F Connector RS 232 Signal From E7 20 Serial Port RJ 11F TX Pin 3 RX Pin 4 GND Pin 5 Calix does not provide a console cable with the E7 20 You must provide your own cable DB 9F to RJ 11M to connect a PC to the E7 20 serial port Use the pin assignments below to make your own console cable as required Console Cable RS 232 Signal From PC PC End DB 9F E7 20 End RJ...

Page 56: ...the fiber under slight pressure run the cutting tool across the stationary fiber at a perpendicular angle Properly done the cleave produces a perpendicular mirror like finish without hackles or lips If major flaws are noticed the process must be repeated Inspect the fiber end under a microscope to ensure proper finish Small scratches on the face or small pits on the outside rim of the cladding are...

Page 57: ... connector by blowing off the cylindrical and end face surfaces of the connector using the compressed gas Use a pad or a wipe saturated with optical grade isopropyl alcohol to gently wipe the cylindrical and end face surfaces Use compressed gas to blow dry the connector surfaces or allow them to air dry Avoid touching the connector surfaces after cleaning If the connector is not going to be used i...

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