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Calix E5-121/MNLC RT-410, Retrofit Installation Manual

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Calix E5-121/MNLC RT-410 Retrofit Installation Manual Download Page 3

 

 

Proprietary Information: Not for use or disclosure except by written agreement with Calix. 

© 2001-2009 Calix. All Rights Reserved. 

Contents 

About This Guide.......................................................................... 5

 

Chapter 1: Installation Overview ................................................. 7

 

About E5-121/MNLC RT-410 Retrofits ........................................................................... 8

 

Installation Process Overview ..................................................................................... 10

 

Retrofit Kit ..................................................................................................................... 11

 

User-Supplied Items ..................................................................................................... 12

 

Chapter 2: Preparing the Cabinet for the Retrofit ................... 13

 

Removing a USAM Shelf .............................................................................................. 14

 

Installing Subscriber Interface Adapter Cables ......................................................... 17

 

Chapter 3: Installing the E5-121 Retrofit Kit ............................ 19

 

Installing the DC Power System .................................................................................. 20

 

Installing the Fan Tray ................................................................................................. 22

 

Installing Converter Modules ...................................................................................... 23

 

Installing the E5-121 Service Unit(s) ........................................................................... 24

 

Connecting Interface Cables to the E5-121 Unit(s) .................................................... 26

 

Turning Up the System ................................................................................................ 28

 

 

Summary of Contents for E5-121/MNLC RT-410

Page 1: ...Calix E5 121 MNLC RT 410 Retrofit Kit Installation Guide January 2009 220 00260 Rev 10 ...

Page 2: ......

Page 3: ...ocess Overview 10 Retrofit Kit 11 User Supplied Items 12 Chapter 2 Preparing the Cabinet for the Retrofit 13 Removing a USAM Shelf 14 Installing Subscriber Interface Adapter Cables 17 Chapter 3 Installing the E5 121 Retrofit Kit 19 Installing the DC Power System 20 Installing the Fan Tray 22 Installing Converter Modules 23 Installing the E5 121 Service Unit s 24 Connecting Interface Cables to the ...

Page 4: ...4 Proprietary Information Not for use or disclosure except by written agreement with Calix 2001 2009 Calix All Rights Reserved ...

Page 5: ...the complete set of Calix E5 121 user documentation from the Calix Customer Center accessible online at www calix com Safety Notices DANGER RISK OF ELECTRIC SHOCK All OSP cabinets contain HAZARDOUS VOLTAGES Carefully follow national and local codes when working with power WARNING This installation practice requires substantial knowledge of Outside Plant OSP cabinet elements and equipment Only qual...

Page 6: ...6 Proprietary Information Not for use or disclosure except by written agreement with Calix 2001 2009 Calix All Rights Reserved ...

Page 7: ... describes the Calix E5 121 MNLC RT 410 retrofit kit and provides an overview of the installation process Topics Covered This chapter covers the following topics A description of the E5 121 MNLC RT 410 retrofit solution An overview of the installation process flow chart A list of components and parts supplied with the retrofit kit A list of required user supplied items ...

Page 8: ... least one USAM shelf The retrofit kit consists primarily of the DC power system and related cabling The retrofit kit does not include other components required for installation These items are ordered and packaged separately but installed together with the kit Converter modules 190 to 48 VDC Fan tray for DC converter shelf Subscriber interface adapter cables MS2 to RJ 21 CAT5 CAT3 options Calix E...

Page 9: ...9 Proprietary Information Not for use or disclosure except by written agreement with Calix 2001 2009 Calix All Rights Reserved RT 410 Cabinet with Retrofit Kit Installed ...

Page 10: ...formation Not for use or disclosure except by written agreement with Calix 2001 2009 Calix All Rights Reserved Installation Process Overview The retrofit kit installation process involves the following high level steps ...

Page 11: ... terminated with cables that interface with cabinet systems and other equipment not included in the kit Ground cable connect to cabinet main ground bar Power input cable connect to USAM line power supply cables E5 121 power cable connect to Calix E5 121 units 4 Hex head mounting screws self tapping 12 24 x 5 8 11 5A GMT fuse distribution to E5 121 units 1 1A GMT fuse distribution to fan tray The f...

Page 12: ...ipment to the installation site Power drill with universal drill socket and screwdriver bits Socket wrench nut driver set standard Screwdriver set standard Wire stripper Tie wrap cutter Compression crimping tool Comb tool MS2 connectors MS2 connector mating tool Digital multi meter Materials Bring the following materials to the installation site Electrical tape Cleaning towels icky pick wipes Cabl...

Page 13: ...ofit kit you must prepare the MNLC RT 410 cabinet for an equipment retrofit Preparatory tasks include removing one or more native USAM shelves if required and installing subscriber interface adapter cables This chapter describes how to perform the preparatory tasks Topics Covered This chapter covers the following topics Removing native USAM shelves from the cabinet Installing subscriber interface ...

Page 14: ...M shelf for each additional E5 121 unit you are installing up to a total of 4 units ALERT Service Affecting Procedure Removing a USAM shelf will affect services present on that shelf Relocate services to another shelf as required or perform this task during a maintenance window To remove a USAM shelf 1 Open the cabinet s front door Pull the plunger on the door alarm switch to disable alarm reporti...

Page 15: ...em once installed 5 Remove all plug in cards from the USAM shelf Pack the cards into clamshells if available and into a box for transport or storage 6 Remove the identified USAM shelf from the rack as follows a Unscrew its 4 mounting screws and pull the USAM shelf forward away from the rack Set the USAM shelf on the ground face down or allow the shelf temporarily hang from the attached subscriber ...

Page 16: ...in place near the rack to connect to the E5 121 once installed e Disconnect any additional cabling from the rear of the USAM shelf including the Ethernet management and Test Out cables if present f Completely remove the USAM shelf from the cabinet and pack it into a box for transport or storage 7 Repeat the steps above to remove additional USAM shelves as required Remove shelves from lowest to hig...

Page 17: ...ctor panel cabling to provide the subscriber interface for the new E5 121 equipment You must install adapter cables MS2 to RJ 21 to connect the existing protection panel cabling to the E5 121 Install one 25 pair adapter cable per each E5 121 unit to install To install the subscriber interface adapter cable s 1 Get the MS2 to RJ 21 subscriber interface adapter cable s from the kit 2 In the area beh...

Page 18: ...ure it with cable ties 5 To support multiple E5 121 units repeat the steps above to install additional adapter cables Calix recommends connecting the adapter cables to the remaining available protection interface cables for USAM shelf 4 lines 26 50 51 75 and 76 100 Note When installing additional adapter cables continue the sequential line mapping where the second adapter cable E5 lines 25 48 conn...

Page 19: ...E5 121 retrofit kit into the MNLC RT 410 cabinet Topics Covered This chapter covers the following topics Installing the new DC power distribution system Installing the fan tray for the converter shelf Installing the DC converter modules into the converter shelf Installing the Calix E5 121 service unit s Connecting interface cables to the E5 121 service unit s Finishing the installation and turning...

Page 20: ...in ground bar per PANI guidelines Consider the ground cable as IGZ equipment 3 Connect the USAM power input pairs to the new assembly s power cable WARNING Risk of electric shock Only a qualified technician should perform this task a Locate the 2 line power input leads for USAM shelf 4 labeled 4 A and B b Connect one of the identified USAM 4 leads A or B but not both to the P2 Molex connector on t...

Page 21: ...ix E5 121 equipment connect the new assembly s alarm cable to the cabinet contacts as follows a Locate the alarm cable lead labeled Door Alarm and route it to the door alarm switch at the top of the front compartment b Disconnect the existing wiring from the alarm switch and install the new alarm leads Match the Door Alarm black Common and white Closed wires to the same contacts as the previous wi...

Page 22: ...ing The retrofit kit does not include the fan tray ordered and packaged separately Install the fan tray as described below To install the fan tray 1 Unpack the fan tray assembly Orient the tray with the fans facing up 2 Insert the fan tray into the housing below the converter shelf aligning the edges with the slot guides 3 Slide the fan tray completely into the slot Push firmly on the front panel ...

Page 23: ... remote powering requirements The tool is available on the Calix Resource Center The retrofit kit does not include converter modules ordered and packaged separately Install converter modules as described below To install the converter modules 1 Unpack the converter module 2 Insert the converter module into the first left slot in the CPS2500D shelf aligning its right side plastic edge into the notc...

Page 24: ... in office environments Do not install the fan filter into E5 units deployed in outdoor cabinets To install an E5 121 service unit 1 Unpack the E5 121 unit from its shipping packaging 2 Mount the E5 121 unit on the rack a Install the mounting ears onto the sides of the E5 121 unit using supplied hardware Install the units in reverse to provide projection mounting b Position the E5 121 unit against...

Page 25: ... Consider the ground cable as IGZ equipment 4 Connect power supply leads to the E5 121 unit a Locate the power supply leads for the first unit labeled 1 If necessary dress the identified cable to the E5 121 mounting location b Remove the power terminal block from the E5 121 front panel it pulls straight out c Connect the power wires to the E5 121 power block Connect the black RTN wire to the power...

Page 26: ...e s DB 9 plug to the Alarm interface on the E5 121 front panel Tighten the thumbscrews to secure the connection 2 Connect the subscriber interface cable to the E5 121 as follows a Locate the 25 pair subscriber interface adapter cable near the right side of the rack installed previously b On the E5 121 front panel remove the tie wrap mount from the RJ 21 connector right side c Connect the subscribe...

Page 27: ...second fiber link as required not required when using a bi directional SFP 4 Connect fiber links to the E5 121 as follows a Install one or two SFP transceiver modules into the E5 121 SFP slot s To support optional link protection use two SFP modules b Connect LC fibers to the SFP transceiver modules To support optional link protection connect fiber links to both SFPs 5 Repeat Steps 2 4 above to co...

Page 28: ...ses as follows a Install a 5A GMT fuse in position 1 Verify that the first E5 121 unit powers up b Install additional 5A GMT fuses into positions 2 4 to support additional E5 121 units as required Verify that each unit powers up c Install a 1A GMT fuse in position 12 Verify that the converter fan tray fans start running 2 Using a volt meter test the DC power supply voltage at the E5 121 shelf Veri...

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