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48v1KW Motor Kit  

Installation Guide  

 

 

 

Calibike.Com

 

Rev 1.1 ©2019 Calibike Inc 

Summary of Contents for 48V 1KW Motor Kit

Page 1: ...CALIBIKE PAGE i 8 11 2019 48v1KW Motor Kit Installation Guide Calibike Com Rev 1 1 2019 Calibike Inc...

Page 2: ...2 48V1KW MOTOR KIT SETUP 4 2 1 PARTS LIST 4 2 2 MOUNTING CASSETTE GEARS ON MOTOR 6 2 3 MOTOR WHEEL CENTERING 6 2 4 MOTOR WHEEL MOUNT 7 2 5 MOTOR WIRING HOOKUP 8 2 6 DISPLAY LCD AND THROTTLE INSTALL 10...

Page 3: ...r kit 1 Ultra light hub motor 3Kg motor 2 Geared for great torque 3 High RPM 370 rpm 36V 450 rpm at 48v 4 Quality Alex 700C or 26 wheel 5 High Quality spokes 6 1000 watt 1500 watt peak motor controlle...

Page 4: ...48V 1KW Motor Kit PAGE 4 8 11 2019 2 48V1KW MOTOR KIT SETUP 2 1 Parts List...

Page 5: ...otor extension cable 4 LCD Throttle breakout cable 5 Wiring conceal wrapping 6 Thumb throttle 7 Cassette gears 8 Handlebar grip optional 9 PAS magnet ring optional 10 PAS sensor optional 11 Disk brake...

Page 6: ...motor wheel Place the small lock washer at end Twist it to lock gears in place May need local bike shop to tighten lock washer 2 3 Motor Wheel centering 1 The motor wheel requires 135 to 139 mm cleara...

Page 7: ...e is putting the torque lock washer on the inside on side of the wheel and on the outside on the other side of the wheel 2 4 Motor wheel mount Take the old wheel out of the donor bike and place the ca...

Page 8: ...Kit PAGE 8 8 11 2019 2 5 Motor wiring hookup The wiring connectors are color coded and have matching oriented connectors The Green goes to green LCD Orange to orange Throttle etc The 2 red connectors...

Page 9: ...cable 3 Plug Thumb throttle LCD Throttle breakout cable 4 Plug motor extension cable into controller 5 Plug motor extension cable into motor 6 Plug the battery ground into the controller ground black...

Page 10: ...tor Kit PAGE 10 8 11 2019 2 6 Display LCD and throttle Install The wiring connectors are color coded and have matching oriented connectors Install the LCD Should be center on handlebar but on either s...

Page 11: ...48V 1KW Motor Kit PAGE 11 8 11 2019 Install the 3 button switch next to LCD...

Page 12: ...ing Bike on Turn the battery on Press the center switch of the 3 buttons for 2 to 5 seconds The LCD should turn on Press the throttle gently and motor should spin 2 8 Support Send an email to support...

Page 13: ...or Kit PAGE 13 8 11 2019 3 WARRANTY The 48v 1kw motor kit comes with a 90 day plain English warranty Warranty covers all parts and labor but excludes shipping For warranty issues please email urgent c...

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