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© Copyright 2020 Caleffi

Function

The ThermoSetter™ adjustable thermal balancing valve is used 

for automatic balancing of recirculation loops in domestic hot 

water systems,  to speed hot water delivery, reduce water waste 

and save energy. The internal thermostatic balancing cartridge 

automatically modulates flow to ensure a constant temperature 

in the recirculation piping system. The 116 Series has an 

adjustment knob with 95°F to 140°F (35°C to 60°C) temperature 

scale indication. An integral dry-well holds a slide-in temperature 

gauge for local indication, or a sensor for remote temperature 

sensing. The optional check valve protects against circuit thermo-

syphoning.

ThermoSetter™ Recirculation Thermal balancing valve

            

H0001890.04

116 Series

Installation, commissioning and servicing instructions

Product range

1161 series

    ThermoSetter w/o disinfection function, models w/ and w/o temperature  

 

gauge, w/ and w/o check valve.........................connections ½” & ¾” NPT female

1162 series

    ThermoSetter w/ disinfection function by-pass cartridge (160°F (70°C)), models w/ 

                         and w/o temperature gauge, w/ and w/o check valve...connections ½” & ¾” NPT female

1163 series

    ThermoSetter w/ actuator disinfection function, models w/ and w/o  

 

temperature gauge, w/ and w/o check valve......connections ½” & ¾” NPT female

1166 series

     ThermoSetter w/ disinfection function by-pass cartridge (140°F (60°)), models w/

                           and w/o temperature gauge, w/ and w/o check valve...connections ½” & ¾” NPT female 
 

   

 

      

www.caleffi.com

The 116

2

xx and 116

6

xx Series is available with a “disinfection” by-pass cartridge, for use in 

systems which are designed to perform thermal disinfection for prevention of Legionella. When the 

disinfection cartridge senses 160°F (70°C) -116

2

xx, or 140°F (60°C)-116

6

xx, water (2 available 

temperature options), indicating disinfection control mode, it automatically opens a by-pass flow 

path to allow sufficient flow for disinfection to occur. When the temperature drops back to normal 

range, the disinfection by-pass cartridge closes to return flow control to the balancing cartridge.

The 116

3

xx Series is also available with a “disinfection” valve that is controlled by a 24V spring 

return normally-closed thermo-electric actuator, rather than thermostatically, thus allowing 

thermal disinfection mode to be controlled remotely by an automation system.

The valve is ICC-ES certified to NSF/ANSI 61 (180°F/82°C Commercial Hot) and NSF/ANSI 372, low 

lead laws. It meets codes IPC, IRC, UPC and NPC for use in accordance with the US and Canadian 

plumbing codes.

NSF 61

Summary of Contents for ThermoSetter 116 Series

Page 1: ...actuator disinfection function models w and w o temperature gauge w and w o check valve connections NPT female 1166 series ThermoSetter w disinfection function by pass cartridge 140 F 60 models w and...

Page 2: ...ubricity so that care must be exercised not to over tighten joints Failure to follow these instructions could result in property damage and or personal injury WARNING System fluids are under pressure...

Page 3: ...la temp rature peuvent tre dangereux tre s r que la pression a t r duite z ro et la temp rature du syst me est inf rieure 100 F 38 C Le non respect de ces instructions peut entra ner des dommages mat...

Page 4: ...C Factory setting 130 F 55 C Disinfection temperature 1162xx series 160 F 70 C 1166xx series 140 F 60 C Closing temperature 1162xx series 170 F 75 C 1166xx series 150 F 65 C Max inlet temperature 195...

Page 5: ...using flow and thus temperature to increase back to the set temperature as shown in curve 1 If temperature exceeds the set point the plug stays in the minimum closed position as shown in curve 2 The b...

Page 6: ...ath up until the by pass temperature is attained shown in curve 3 If the temperature continues rising beyond this point the flow is reduced through the by pass port to allow thermal balancing even dur...

Page 7: ...case the minimum head loss is produced during this thermal disinfection process Installation Before installing the ThermoSetter flush the pipes to make sure that impurities in system will not interfe...

Page 8: ...NPT F 4 5 7 16 3 1 7 0 75 116150A C NPT F 4 5 5 8 3 1 5 0 70 116151A C NPT F 4 5 5 8 3 1 5 0 70 Models with check valve tail piece C end to end dimension is B with integral outlet temperature gauge B...

Page 9: ...mal working conditions T 10 F Determine the pressure drop across the valve by selecting the branch design GPM on the graph X axis draw a vertical line up to the design curve then go across to the Y ax...

Page 10: ...e this is the minimum flow rate at the mixing valves in the central heating system Adjustment locking After adjusting the temperature the setting can be locked at the desired value using the adjustmen...

Page 11: ...ion control cartridge can be removed from the valve body for periodic inspection cleaning or replacement Innsulation shell The ThermoSetter thermal balancing valve can be supplied with an optional ins...

Page 12: ...0 F 130 F 140 F 120 F NOTE Do not set at temperatures 120 F if anti scald valves are not installed at the xtures Hot water recirculation with thermal balancing valves 230 V 50 Hz THERMAL DISINFECTION...

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