CALEFFI ThermoSetter 116 Series Installation, Commissioning And Servicing Instructions Download Page 8

8

The ThermoSetter thermostatic balancing valve is designed to balance 
individual branches of domestic hot water recirculation systems, based 
on the temperature at the valve. It automatically modulates flow to 
maintain hot water availability to all fixtures in the branch circuit. 
The valve is at minimum flow (Cv = .23) when the incoming water 
temperature is equal to the set-point position of the adjustment 
dial. The valve opens as incoming water temperature drops. 
For pressure loss calculations in the recirculation system, follow 
traditional pipe sizing and head loss practices. For pressure loss 
calculations across the ThermoSetter valve, use the design curve 
shown in the graph below. This line represents a typical valve position 
under normal working conditions (∆T= 10°F). Determine the pressure 
drop across the valve by selecting the branch design GPM on the 
graph X-axis, draw a vertical line up to the “design” curve, then 
go across to the Y-axis to find the design pressure drop. Include 
that pressure drop in your head loss calculations for the circuit.

2. 5

3

4.5

6 7 8.810 12

13.2

0.01

0.02

0.03

0.05

0.07

0.10

0.15

0.20

0.30

0.50

0.70

1.00

1.50

2.00

3.00

4

5

6

7.25

10

14.5

0.70

2.00

Flow rate

(/m)

 (gpm)

0.40

0.30 

0.12 

0.10 

0.08

 

1.40

1.80

0.90

0.60

0.30

1.20

0.16 

0.20 

0.50

0.60

0.90

1.00

1.80

0.36

0.48

2.40

3.00

3.60

4.20

4.80

5.40

6.00

7.80

p (psi)

∆p (kPa)

0.1

0.2

0.3

0.5

0.7

1.0

1.4

 2.0

3.5

7.0

11

13

20

10

˚

T

inlet to setpoint

Operation in 

by-pass mode

0.23 Cv

minimum

1.2 Cv

by-pass

2.1 Cv

full open

0.52 Cv

 design

The “by-pass mode” curve in the chart above shows the head loss of 
the valve when it is in by-pass thermal disinfection mode for Legionella 
control.

Flow characteristics

Summary of Contents for ThermoSetter 116 Series

Page 1: ...and w o temperature gauge w and w o check valve connections and NPT female 1163 series ThermoSetter w actuator disinfection function models w and w o temperature gauge w and w o check valve connection...

Page 2: ...ubricity so that care must be exercised not to over tighten joints Failure to follow these instructions could result in property damage and or personal injury WARNING System fluids are under pressure...

Page 3: ...la temp rature peuvent tre dangereux tre s r que la pression a t r duite z ro et la temp rature du syst me est inf rieure 100 F 38 C Le non respect de ces instructions peut entra ner des dommages mat...

Page 4: ...table temperature range 95 140 F 35 60 C Factory setting 130 F 55 C Disinfection temperature 160 F 70 C Closing temperature 170 F 75 C Max inlet temperature 195 F 90 C Cv Kv max 2 1 1 8 Cv Kv dis 1 2...

Page 5: ...3 5 4 6 7 8 1 Function B Automatic thermostatic disinfection The 1162xx series operating characteristic curves for operating mode B are curves 1 2 3 and 4 When a temperature higher than about 155 F 68...

Page 6: ...case the minimum head loss is produced during this thermal disinfection process Installation Before installing the ThermoSetter flush the pipes to make sure that impurities in system will not interfe...

Page 7: ...750 0 700 15 20 B B Code A B B C D Wt lb kg 116140A C NPT F 4 5 7 16 3 1 7 0 75 116141A C NPT F 4 5 7 16 3 1 7 0 75 116150A C NPT F 4 5 5 8 3 1 5 0 70 116151A C NPT F 4 5 5 8 3 1 5 0 70 Models with c...

Page 8: ...mal working conditions T 10 F Determine the pressure drop across the valve by selecting the branch design GPM on the graph X axis draw a vertical line up to the design curve then go across to the Y ax...

Page 9: ...e this is the minimum flow rate at the mixing valves in the central heating system Adjustment locking After adjusting the temperature the setting can be locked at the desired value using the adjustmen...

Page 10: ...ion control cartridge can be removed from the valve body for periodic inspection cleaning or replacement Innsulation shell The ThermoSetter thermal balancing valve can be supplied with an optional ins...

Page 11: ...120 F if anti scald valves are not installed at the xtures Hot water recirculation with thermal balancing valves 230 V 50 Hz THERMAL DISINFECTION CONTROL UNIT B A S INTERFACE Master mixing valve for...

Page 12: ...Caleffi North America Inc 3883 W Milwaukee Road Milwaukee WI 53208 T 414 238 2360 F 414 238 2366 4 3 19...

Reviews: