CALEFFI ThermoSetter 116 Series Installation, Commissioning And Servicing Instructions Download Page 5

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Function A - Temperature control

At the set temperature, the valve plug, controlled by the thermostatic balancing cartridge, 
gradually closes the outlet to the minimum. The outlet never fully closes to always allow a 
minimum flow for temperature sensing and to prevent recirculation pump dead-heading. If the 
temperature decreases, the outlet increases, causing flow and thus temperature to increase 
back to the set temperature as shown in curve 1. If temperature exceeds the set-point, the 
plug stays in the minimum closed position as shown in curve 2. The balancing cartridge has a 
throttling range of 60°F, from full open to minimum position.

Cv

max

T (°F)

G (gpm)

Cv

dis

Cv

min

Automatic disinfection

C

Thermal disinfection

Temperature control

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set

(2.1)

(1.2)

(0.23)

Cv

design

(0.52)

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Function B - Automatic thermostatic disinfection

The 116

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xx series operating characteristic curves for operating mode B are curves 1, 

2, 3 and 4. When a temperature higher than about 155°F (68°C) is reached, a by-pass 
passage begins to open to activate the second thermostatic cartridge which controls the 
thermal disinfection process, allowing flow independent of the operation of the thermostatic 
balancing cartridge. This allows water flow through a special by-pass port, opening the flow 
path up until the temperature of 160°F (70°C) is attained shown in curve 3. If the temperature 
continues rising beyond this point, the flow is reduced through the by-pass port to allow 
thermal balancing even during the disinfection process. When temperature reaches about 
170°F (75°C), the closes the disinfection by-pass port to protect the system fixtures from the 
effects of excessive temperatures, as shown in curve 4.

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 Thermostatic control

 Minimum flow rate

 Thermostatic disinfection

 Thermal shut-off

Summary of Contents for ThermoSetter 116 Series

Page 1: ...and w o temperature gauge w and w o check valve connections and NPT female 1163 series ThermoSetter w actuator disinfection function models w and w o temperature gauge w and w o check valve connection...

Page 2: ...ubricity so that care must be exercised not to over tighten joints Failure to follow these instructions could result in property damage and or personal injury WARNING System fluids are under pressure...

Page 3: ...la temp rature peuvent tre dangereux tre s r que la pression a t r duite z ro et la temp rature du syst me est inf rieure 100 F 38 C Le non respect de ces instructions peut entra ner des dommages mat...

Page 4: ...table temperature range 95 140 F 35 60 C Factory setting 130 F 55 C Disinfection temperature 160 F 70 C Closing temperature 170 F 75 C Max inlet temperature 195 F 90 C Cv Kv max 2 1 1 8 Cv Kv dis 1 2...

Page 5: ...3 5 4 6 7 8 1 Function B Automatic thermostatic disinfection The 1162xx series operating characteristic curves for operating mode B are curves 1 2 3 and 4 When a temperature higher than about 155 F 68...

Page 6: ...case the minimum head loss is produced during this thermal disinfection process Installation Before installing the ThermoSetter flush the pipes to make sure that impurities in system will not interfe...

Page 7: ...750 0 700 15 20 B B Code A B B C D Wt lb kg 116140A C NPT F 4 5 7 16 3 1 7 0 75 116141A C NPT F 4 5 7 16 3 1 7 0 75 116150A C NPT F 4 5 5 8 3 1 5 0 70 116151A C NPT F 4 5 5 8 3 1 5 0 70 Models with c...

Page 8: ...mal working conditions T 10 F Determine the pressure drop across the valve by selecting the branch design GPM on the graph X axis draw a vertical line up to the design curve then go across to the Y ax...

Page 9: ...e this is the minimum flow rate at the mixing valves in the central heating system Adjustment locking After adjusting the temperature the setting can be locked at the desired value using the adjustmen...

Page 10: ...ion control cartridge can be removed from the valve body for periodic inspection cleaning or replacement Innsulation shell The ThermoSetter thermal balancing valve can be supplied with an optional ins...

Page 11: ...120 F if anti scald valves are not installed at the xtures Hot water recirculation with thermal balancing valves 230 V 50 Hz THERMAL DISINFECTION CONTROL UNIT B A S INTERFACE Master mixing valve for...

Page 12: ...Caleffi North America Inc 3883 W Milwaukee Road Milwaukee WI 53208 T 414 238 2360 F 414 238 2366 4 3 19...

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