background image

COLD

HOT

MIX

COLD

HOT

MIX

Operating principle

The controlling element of the three-way 
thermostatic mixing valve is a thermostatic 
sensor fully immersed in the mixed water 
outlet tube which, as it expands or contracts, 
continuously establishes the correct proportion 
of hot and cold water entering the valve. The 
regulation of these flows is by means of a 
piston sliding in a cylinder between the hot 
and cold water passages. Even when there 
are pressure drops due to the drawing off of 
hot or cold water for other uses, or variations 
in the incoming temperature, the thermostatic 
mixing valve automatically regulates the water 
flow to obtain the required temperature.

COLD

HOT

MIX

Inlet port check valve detail for 521 “AC” models

Flow curve

Flow should never exceed standards for pipe size and materials

.

Kv = 2.6 

0.

1

10

0.023

0.23

0.046

0.069

0.02

0.05

0.

2

0.

5

0.115

2.3

0.46

0.69

1.15

20

50

(ft of head)

(l/min)   

(gpm

)

23

4.6

6.9

11.5

46

0.01

0.1

0.02

0.03

0.05

1

0.2

0.3

0.5

(psi)    (bar)

10

2

3

5

20

1

0.

1

0.2

0.5

0.0

5

10

2

5

20

0.001

0.01

0.002

0.003

0.005

0.1

0.02

0.03

0.05

1.0

0.2

0.3

0.5

Cv = 3.0

9.2

0.092

0.92

0.04

0.4

4

0.004

0.04

0.4

50

115

161

50

  70

2.0

5.0

190

70

100

140

4

Summary of Contents for MixCal 521 Series

Page 1: ...ontent Reduction of Lead in Drinking Water Act California Health and Safety Code 116875 S 3874 Reduction of Lead in Drinking Water Act certified by ICC ES file PMG 1360 Function The Caleffi MixCal three way thermostatic mixing valve is used in systems producing domestic hot water or in hydronic and radiant heating systems With the unique mixing chamber design MixCal produces very stable mixed wate...

Page 2: ...ntenance of the MixCal thermostatic mixing valve take the necessary precautions to ensure that such temperatures do not endanger people CAUTION To prevent any damage which will cause the electronic mixing valve to not operate correctly treat highly aggressive water before entering the electronic mixing valve Be sure water hardness is less than 10 grains CAUTION If installed in an ASSE 1017 applica...

Page 3: ...rdepression termostaticoregolabile n estpasinstallé mis en service et entretenu correctement selon les instructions contenues dans ce manuel il peut ne pas fonctionner correctement et peut mettre en danger l utilisateur ATTENTION S assurer que tous les raccordements sont étanches ATTENTION Les températures de l eau supérieure à 100 F 38 C peut être dangereux Au cours de l installation mise en serv...

Page 4: ... hot or cold water for other uses or variations in the incoming temperature the thermostatic mixing valve automatically regulates the water flow to obtain the required temperature COLD HOT MIX Inlet port check valve detail for 521 AC models Flow curve Flow should never exceed standards for pipe size and materials Kv 2 6 0 1 10 0 023 0 23 0 046 0 069 0 02 0 05 0 2 0 5 0 115 2 3 0 46 0 69 1 15 20 50...

Page 5: ...the system must be inspected to ensure that it s operating conditions are within the range of the thermostatic mixing valve checking for example the supply temperature supply pressure etc Systems where the Caleffi MixCal series 521 thermostatic mixing valve is to be installed must be drained and cleaned out to remove any dirt or debris which may have accumulated during installation Failure to remo...

Page 6: ...19A and 521619A with integral outlet port temperature gauges provide a time saving temperature setting process to get close to the desired temperture Use of a digital thermometer is recommended for determining the final setting of the mixed water temperature NOTE Gauge adapters with 2 diameter 20 210ºF scale code NA10328 1 2 sweat NA10056 3 4 sweat or NA10058 1 sweat can be separately purchased an...

Page 7: ... HOT COLD MIX BOILER SUPPLY MIX 3 2 4 MIX 3 2 4 Safety relief valve Check valve Isolation valve Expansion vessel Filter Pump WATER HEATER WATER HEATER CALEFFI CALEFFI CALEFFI CALEFFI 10 0 8 6 4 2 10 0 8 6 4 2 CALEFFI CALEFFI 10 0 8 6 4 2 10 0 8 6 4 2 10 0 8 6 4 2 10 0 8 6 4 2 Domestic hot water system without recirculation Domestic hot water system with recirculation CALEFFI 3 2 4 COLD HOT HOT RED...

Page 8: ...94A NA20669 Sweat 59834A NA20669C 59906A NA20666 Press NA16266 NA20667 PEX crimp F61008 F0000521 NA20667A NA10486 Replacement parts Replacement body Meets requirements of NSF ANSI 372 2011 Certified to ASSE 1017 CSA B125 3 Low lead by ICC ES file PMG 1360 ASSE 1017 521101A 1 male union thread Point of distribution mixed temperature gauge adaptor fits MixCal 521 series mixing valves Threaded union ...

Page 9: ...gnificantly in comparison with the previous test the details given in the installation and commissioning sections should be checked and maintenance conducted The following should be checked regularly to ensure that the optimum performance levels of the valve are maintained Check every 12 months at least or more often if necessary 1 Check and clean the system filters 2 Check that any check valves p...

Page 10: ...lets of the valve c Incorrect commissioning of the valve Restore inlet conditions within the limits of the valve Erratic flow of water from the valve a Insufficient water supplies b Fluctuations in the supply pressures temperatures c Adverse effect created by other draw off points on the system Stabilize inlet supply condi tions No flow of water from the valve a In line filers blocked b Insufficie...

Page 11: ...11 this page left blank intentionally ...

Page 12: ...Caleffi North America Inc 3883 West Milwaukee Road Milwaukee WI 53208 T 414 238 2360 F 414 238 2366 12 1 17 12 ...

Reviews: