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Plumbing installation

Before installing the LEGIOMIX electronic mixing valve, pipes must be flushed to prevent impurities in 
the water from affecting performance. Always install strainers of appropriately sized capacity at the inlet 
from the water main supply. Caleffi LEGIOMIX electronic mixing valves must be installed as shown be-
low, conforming to applicable codes, and installed either vertically or horizontally, but the actuator must 
never be oriented upside down.

System piping

Recirculation connections in hot water system should be located as near as possible to the fixtures they 
serve.

Anti-scald mixing valves should be located at all points of use (i.e. sinks) to provide safe water tempera-
ture as specified in local codes or requirements.
 
All mixing valves should be identified and have their maximum discharge temperature measured and 
documented on regular basis.

Where a mixing valve is installed within the hot water supply;
a) Precaution should be taken to prevent the buildup of high temperature water in piping during periods 
of low or no use.
b) Check valves should be provided to prevent bypassing of hot and cold water through the mixing 
valve.

The mixing valve body indicates with arrows, hot water inlet- red, cold water inlet - blue.

Check valve

In systems with inlet pressure fluctuations, check valves should be installed to prevent backflows, as 
is shown in the application diagrams. Check valves, code NA10366 (for 1” and 1¼” LEGIOMIX) and 
NA10367 (for 1½” and 2” LEGIOMIX) may be used.

Commissioning

Due to the special purpose for electronic mixing valves, commissioning in accordance with current 
regulations and by qualified personnel using suitable instruments is required. Check that the hot and 
cold water supply pressures are within operating limits of the mixing valve, see technical specifications. 
Check the temperature of the hot water coming from storage, greater than or equal to 140°F (60°C). 
Record all parameters settings and measurements taken in the installation log book.

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Summary of Contents for LEGIOMIX 600094A

Page 1: ...ams for circuit thermal disinfection to kill Legionella The controller is configurable via keypad or local or remote computer Depending on the type of system and habits of the user temperature levels...

Page 2: ...the electronic mixing valve Be sure water hardness is less than 10 grains SAFETY INSTRUCTION CAUTION All work must be preformed by qualified personnel trained in the proper application installation a...

Page 3: ...u sup rieure 100 F 38 C peut tre dangereux Au cours de l installation mise en service et l entretien de le r ducteur de pression le LEGIOMIX mitigeur lectronique prendre les precautions n cessaires af...

Page 4: ...10 55 C Electric supply cable length 31 0 8 m Max distance for control signal wire 500 ft 150 m cable 2 conductor x AWG 18 800 ft 250 m cable 2 conductor x AWG 16 4 WARNING This product can expose yo...

Page 5: ...C Ambient temperature range 32 120 F 0 50 C Protection class IP 54 wall mounting Class II appliance Mounting bracket DIN rail Mixing valve actuator current draw 1 A max 24 V Alarm relay rating R2 5 A...

Page 6: ...nchors Mixing valve Actuator Mixed outlet water temperature sensor Return water temperature strap on sensor Spare fuses Installation and commissioning manual 115 24 VAC transformer 6 1 5 3 2 6 4 C 0 2...

Page 7: ...bution control This measured temperature is used to check and control the temperature reached over all or part of the distribution network with this sensor placed at the end of the recirculation pipin...

Page 8: ...ATURE STRAP ON SENSOR RS485 ModBus is integral to the controller It may be used directly and requires mapping by the user to access the data OR Optional gateway converts ModBus data to BACnet data ava...

Page 9: ...erface terminal Microswitch for enabling thermal shock function Temperature sensor terminal Battery To remove the electrical wiring base turn it round and extract it from its housing Connecting temper...

Page 10: ...les Enabling functions Dipswitch settings Thermal Shock enable disable Internal battery do this during installation Appliance fuse 400 mA 250 V Mixing valve fuse 1 A 250 V delayed Battery connected Ba...

Page 11: ...2 x AWG 18 8 25 210 4 2 x AWG 18 8 25 210 5 3 x AWG 18 8 25 210 6 2 x AWG 16 6 25 160 7 2 x AWG 16 6 25 160 8 2 x AWG 16 7 180 9 2 x AWG 16 6 25 160 Connection cable cross sections and lengths for ci...

Page 12: ...ator ON Status OK Battery Alarm 5 LED display Treturn return water recirculation temperature C only 6 Mixing valve open close LED 7 Thermal shock button 8 Navigation buttons Menu OK UP DOWN 9 RS 485 f...

Page 13: ...LED red LED steadily ON when voltage is present Mixing valve LED red LED on when opening hot water blue LED on when opening cold water Controller OK status LED green LED steady ON when there are no fa...

Page 14: ...ature of the mixed water at the valve outlet with temperature sensor and adjusts modulates the mixing valve position to maintain the desired set temperature Disinfection LEGIOMIX runs the disinfection...

Page 15: ...the Shock function can be used if it is open it is not available see Back Panel section At the end of the Thermal shock phase the controller reverts to the adjustment modulating mode Low power LEGIOMI...

Page 16: ...lackout or clock failure Relay 3 Second thermostat Wire in parallel to High Temperature thermostat Use to increase hot water supply temperature for thermal disinfection Relay 4 flushing valves Summary...

Page 17: ...corded in the log The first time a button is pressed the relay opens again The other alarm indications are cleared at the next successful disinfection Program 1B This program can only be set if the re...

Page 18: ...monitor only YES YES YES Adjustment temperature Flow SET1 68 185 F Flow SET1 68 185 F Flow SET1 68 185 F Flow SET1 68 185 F Disinfection temperature Flow SET2 104 185 F Flow SET2 104 185 F Recirculati...

Page 19: ...mode In particular parameters can not be modified while the controller is in disinfection flux or thermal shock mode and when the controller is in the inactive with alarm status The various options a...

Page 20: ...emperature during disinfection phase for programs 1B or 2 104 185 F 40 85 C 135 F Return sensor present Rec probe The return sensor is analog NTC NO absent YES present YES PGM program To modify the wo...

Page 21: ...ue to gap in mechanical components during actuator movement until the internal valve ball starts to move in the opposite direction from 0 to 255 sec in 1 sec steps 005 sec tMOTOR Time required for the...

Page 22: ...AL5 AL6 AL7 if they were activated on the day in question 24 hourly average values of the mixed outlet water temperature 24 hourly average values of the return water temperature If no disinfection wa...

Page 23: ...even if there is a power failure While in operation the battery level of charge is checked periodically about avery 24 h ours and the recharge function is activated if neeeded When the battery rechar...

Page 24: ...om 1 to 255 s econds UP DOWN OK tMOT OR 100 8 to 320 s econds UP DOWN OK ANT IC LOG ON ON OFF see instruct page14 UP DOWN OK T H E R MA L S H OC K T H E R MA L S H OC K S E T S H UP DOWN OK tS H 005 f...

Page 25: ...On and Status OK LED goes Off NONE Disinfection incomplete alarm on LCD screen alternates with the working screen YES AL3 Stored in the day log AL4 thermal shock in progress 0 1A 1B 2 Generic alarm c...

Page 26: ...ll actuations are inhibited the relays cannot be operated and therefore all the adjustment disinfection and thermal shock programs In this status the appliance goes into Low Power mode in order to ens...

Page 27: ...254 min x x 20 0014 TIME flux after ending the disinfection 0 2550 sec x x 21 0015 TIME shock time of duration shock 1 4320 min x x 22 0016 SET REG mixing regulation set temperature 20 85 C x x 23 00...

Page 28: ...UST b4 Internatiol System of Unit b5 LED display enable 34 0022 Forced activities 0 Shock activation x 1 Pin code reset 2 Disinfection reset 3 Alarm reset 4 Historical data reset 35 0023 TIME motor fr...

Page 29: ...is installed within the hot water supply a Precaution should be taken to prevent the buildup of high temperature water in piping during periods of low or no use b Check valves should be provided to pr...

Page 30: ...uses modified and information shown on the LED display LCD display and LEDs on the front panel 30 Maintenance During service regularly monitor the performance of the LEGIOMIX electronic mixing valve s...

Page 31: ...e Temperature gauge B preventer Pump Expansion vessel Thermostat Safety relief valve Strainer Clock T T1 T2 T2 C 0 20 80 60 40 C 0 20 80 60 40 Application diagrams Recirculation not connected to tank...

Page 32: ...ses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in...

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