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2008 G4 Grill Owner’s Manual

 

LTR20081050, Rev. B

Safety Instructions

Gas sources to the grill must be regulated.  Do not 

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operate grill if regulators have been removed, fire or 

explosion can occur.

Never  leave  the  grill  burners  unattended  when  in 

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use.

Do not use water on grease fires. Never pick up a 

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flaming pan. Turn the appliance off and smother the 

flaming pan with a tight-fitting lid, a cookie sheet or 

a  flat  tray.  For  flaming  grease  outside  of  the  pan, 

smother it with baking soda or use a dry chemical or 

foam-type fire extinguisher.
Never allow clothing, pot holders or other flammable 

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materials  come  in  contact  with  or  be  close  to  any 

grate, burner or hot surface until it has fully cooled. 

Never wear loose fitting or hanging garments while 

using your grill. Fabric may ignite and result in per

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sonal injury.

When  using  the  grill,  do  not  touch  the  grill  rack, 

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burner  grate,  or  immediate  surroundings  as  these 

areas become extremely hot and can cause burns. 

Use handles or knobs.

Only use dry pot holders and do not use a towel or 

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other  bulky  cloth  in  place  of  pot  holders.  Moist  or 

damp pot holders used on hot surfaces can cause 

burns.

Do not heat any unopened glass or metal container 

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of food on the grill. Pressure may build up and cause 

the container to burst, possibly resulting in serious 

personal injury or damage to the grill.

Do not reach over your grill or any other surfaces 

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when hot or in use.

Maintenance and Repair

Spiders and other i

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nsects can nest in the burners of 

the grill and block the gas and airflow to the burner 

ports. This creates a dangerous condition that can 

result in a fire behind the valve panel. Inspect and 

clean the burners periodically and follow the guide

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lines  in  the  Cleaning  and  Maintenance  section  of 

this manual.

Unless specifically recommended in this manual, do 

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not repair or replace any part of the grill. A qualified 

technician  should  perform  all  service. Any  repairs 

made by a non-LMS approved dealer technician will 

void your warranty.

Storage

When your gas grill is not in use, turn off the gas at 

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the supply cy

linder.

Storage of a grill indoors is permissible only if the 

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supply

 cylinder is disconnected and removed.

Precautions Regarding Children

Never leave children unattended in the area where 

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the grill is being used. Close supervision of children 

is necessary when any appliance is use near chil

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dren.
Do not store items of interest to children around or 

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below the grill.

Never allow children to sit or stand on any part of 

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the grill.

Summary of Contents for G4 2008

Page 1: ...LTR20081050 Rev B 8 4 08 ...

Page 2: ...rbecue Island 6 Using Your Grill 7 Grill Controls 7 Basic Grill Operation 7 Lighting the Grill 8 Cleaning and Maintenance 9 Drip Pan 9 Care of Stainless Steel 9 Covering Your Grill 9 After Use Care 9 Appendix 10 Troubleshooting 10 Replacement Cover 11 Removing and Replacing Burners 12 2008 Warranty 13 Location of Serial Number Plate 14 Read all instructions before you operate your grill Save these...

Page 3: ...plicable To prevent fire and smoke damage remove all pack aging material before operating grill Before you start cooking clean the entire grill thor oughly with hot soapy water This is necessary to remove residual solvents oil and grease used in the manufacturing process The grates should also be thoroughly cleaned in the same manner Operation Do not use grill for oth er than intended use In the e...

Page 4: ...o not heat any unopened glass or metal container of food on the grill Pressure may build up and cause the container to burst possibly resulting in serious personal injury or damage to the grill Do not reach over your grill or any other surfaces when hot or in use Maintenance and Repair Spiders and other i nsects can nest in the burners of the grill and block the gas and airflow to the burner ports...

Page 5: ...in a well ventilated area and only on a solid flat foundation e g deck or cement slab If you do not have an updated filler valve on your exist ing propane tank you will need to purchase one at your local hardware store Without it you will not be able to attach your tank to your Cal Flame grill or refill the tank at your local propane refill station Converting Gas Grills IMPORTANT The Cal Flame G4 ...

Page 6: ... leak is pres ent Stop a leak by tightening the loose joint or by re 5 placing the faulty part with a replacement part rec ommended by the manufacturer Do not attempt to repair the cylinder valve if it is damaged The cylin der must be replaced Turn all control knobs back to the full OFF posi 6 tion If you are unable to stop a leak Turn all control knobs back to the full OFF posi 1 tion Shut off th...

Page 7: ...dewall there shall be at least two openings The bot tom of the openings shall be at floor level and the upper edge no more than 5 inches 127 mm above the floor The openings shall be equally sized spaced at 180º 3 14 rad and unobstruct ed Every opening shall have minimum dimensions c so as to permit the entrance of a 1 8 inch 3 2 mm diameter rod Transporting and Storing LP Gas Transport only one cy...

Page 8: ...ul attention to the location of the gas line It should be routed away from sources of heat and should make as few bends as possible Check to see if the gas line connection will be accessible when grill is installed If the gas line connection is not easily accessible when the grill is installed support the grill above counter level and attach the gas line to the grill When the gas connection is mad...

Page 9: ...ontainers such as cans or jars on grills Explosion may result resulting in injury or death Never put combustible material such as paper cloth or flammable liquids on your grill at any time Do not use grill or any area around grill to store flammable materials Grill Controls The controls shown below are for the Cal Flame G4 grill Familiarize yourself with these controls before us ing your Cal Flame...

Page 10: ...ockwise 3 past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the burner 4 does not light on the first try repeat immediately If the burner does not light after three attempts turn 5 the control knobs to the OFF position Wait five min utes until the gas clears before attempting to light it again Repeat th...

Page 11: ...d the location of the igniters Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip pan to cool prior to cleaning You may clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Care of Stainless Steel Do NOT use wire ...

Page 12: ...s aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from grill Do not smoke or per...

Page 13: ...per sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left counter clockwise unti...

Page 14: ... you want to replace Through the access door underneath the grill find 3 the round stud and locking pin that locks the burner you want to remove Carefully remove the locking pin with your fingers 4 Raise the stud from the locking hole and move the 5 burner forward carefully to release it from the igni tion and gas supply valve Take the burner out of the grill and store it in a safe 6 and dry place...

Page 15: ...arranty repair and or replacement is the sole discretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warranty is non transferable and may not be extended beyond the above mentioned time frames under any circumstances by any LMS representative Warranty Limitations This warranty is void if the barbecue grill has been sub...

Page 16: ...u may have regarding the warranty coverage on your barbe cue Warranty Limitations The Limited Warranty is void if the grill has been sub ject to negligence alteration misuse abuse repairs by non LMS authorized representatives acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to Scratches caused by normal use Dam...

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