Cal Flame G3 Owner'S Manual Download Page 20

18

Appendix

2009 G3, G4, G5 Grills

LTR20091050, Rev. A

www.calspas.com

Problem:

Plugged orifice

Solution:

Unplug the orifice as follows:

Remove  cooking  grills,  flame  tamer  and  grease 

• 

tray.

Remove burners from the bottom of the firebox by 

• 

pulling the cotter pin from beneath the burner peg 

using a standard screwdriver or needle nose pliers.
Carefully lift each burner up and away from the gas 

• 

orifice.
Remove the orifice from the control valve.

• 

Gently clear any obstruction with a fine wire.

• 

Reinstall  the  orifice,  reinstall  the  burners  over  the 

• 

orifices, and seat each burner peg into position hole 

at the bottom ledge of the firebox.

Replace all cotter pins.

• 

Replace cooking components and grease collectors.

• 

If  an  obstruction  is  suspected  in  the  control  valve, 

contact your local Cal Flame dealer for assistance.

Problem:

Burner tube is misaligned over the orifice

Solution: Reposition the burner tube so that it is properly seated 

over the orifice.

Problem: Obstruction in the gas line
Solution: 
Remove  the  fuel  line  from  grill.  (Do  not  smoke  or 

perform  any  maintenance  in  the  vicinity  of  an  open 

flame.) Open the gas valve for one second to blow out 

any debris. Close off the gas valve and reconnect the 

fuel line securely.

Summary of Contents for G3

Page 1: ......

Page 2: ...e please contact Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com Installation Assembly Cabinet Cut out Dimensions 5 LP Ga...

Page 3: ...ane LP cylinder in the vicinity of this or any other appliance when it is not being used Set Up Before installing built in grills in enclosures copy all pro duct information such as model number seria...

Page 4: ...ways adhere to the specified clearances listed in this manual Never line the grill with aluminum foil When the unit is not in use be sure to turn off the gas at the LP tank Do not install or operate y...

Page 5: ...he burners of the grill and block the gas and airflow to the burner ports This creates a dangerous condition that can result in a fire behind the valve panel Inspect and clean the burners periodically...

Page 6: ...as line run is recommended When determining a suitable location consider factors such as exposure to wind proximity to traffic paths and windows that open into the home Locate the barbecue grill only...

Page 7: ...ck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The drawings...

Page 8: ...e manifold The burner orifices have been sized for the gas pressure delivered by the regulator WARNING Attempting to operate the grill unit without the gas regulator installed could cause an explosion...

Page 9: ...hall be a provided in the sidewall equally sized spaced at 180 3 14 rad and unobstructed Each opening shall have a total free area of not less than one square inch per pound 7 1 cm kg of stored fuel c...

Page 10: ...ure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping system du...

Page 11: ...3 On a natural gas systems turn the main feed valve to the grill On b LP systems turn the cylinder valve knob counter clockwise one turn to open Apply the leak testing solution by spraying it on joint...

Page 12: ...e gas line connection is not easily accessible when the grill is installed support the grill above counter level and attach the gas line to the grill When the gas connection is made slide the grill in...

Page 13: ...grills in any manner other than for what it is designed for Do not use charcoal in a gas grill Do not heat sealed containers such as cans or jars on grills Explosion may result resulting in injury or...

Page 14: ...Turn the control knob to HIGH and preheat the grill for 15 minutes 3 Close the top cover during the appliance preheat period Place the food on the grill and cook to desired completion Adjust 4 heat se...

Page 15: ...er burners 7 you wish to light To shut off the burners rotate the knob and turn to OFF It is 8 normal to hear a popping sound when the burners are turned off Each time you light the grill check the fo...

Page 16: ...ight and insert a long stem match holding it near the burner 5 ports Push in and turn the control knob just past the LIGHT position 6 to HIGH Listen for the sound of the gas igniting If the burner doe...

Page 17: ...is procedure should be followed at least once a month or when your grill has not been used for an extended period of time IMPORTANT Prior to starting this procedure turn OFF all of the gas control kno...

Page 18: ...m detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before covering After Use Care The easiest way to clean the grill is immediately...

Page 19: ...ck the position of the sparker tip It should be pointing forward towards the front of the burner Make sure there is a blue spark at the electrode tip to the burner Make sure the igniter wire is connec...

Page 20: ...e reinstall the burners over the orifices and seat each burner peg into position hole at the bottom ledge of the firebox Replace all cotter pins Replace cooking components and grease collectors If an...

Page 21: ...ed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left...

Page 22: ...1 the burners cool down Open the hood and remove the grate and flame tamer on top of 2 the burner you want to replace Through the access door underneath the grill find the round 3 stud and locking pi...

Page 23: ...els are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery The appliance warranty is extended through the manufa...

Page 24: ...ranty Please refer to the owner s manual for examples of exclusions and common acts invalidating this warranty This limited warranty applies only to barbecue grills and associated hardware used for pe...

Page 25: ...tion equal of the applicable warranty stated above Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service Fo...

Page 26: ...24 Appendix 2009 G3 G4 G5 Grills LTR20091050 Rev A www calspas com...

Page 27: ...Appendix 25 2009 G3 G4 G5 Grills LTR20091050 Rev A www calspas com...

Page 28: ...LTR20091050 Rev A 12 11 08 LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com...

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