Cal Flame G3 Owner'S Manual Download Page 12

10

Installation / 

Assemb

ly

2009 G3, G4, G5 Grills

LTR20091050, Rev. A

www.calspas.com

Installing the Grill in a 

Barbecue Island

You will need a second person to help you to avoid damaging 

the grill or your barbecue island.
Before installing a grill in any island or cut out, make sure that the 

opening is not bigger than the outside frame of the grill unit.  The 

grill should rest on the lip of the frame.  
Pay  careful  attention  to  the  location  of  the  gas  line.  It  should  be 

routed away from sources of heat and should make as few bends 

as possible. 
Check to see if the gas line connection will be accessible when grill 

is installed.

If the gas line connection is not easily accessible when the grill 

• 

is installed, support the grill above counter level and attach the 

gas line to the grill.  When the gas connection is made, slide the 

grill into the cut out.

If the gas line connection is accessible when the grill is installed, 

• 

slide the grill into the cut out and then attach the gas line.

Be very careful not to kink the gas line when lowering the grill into 

the cut out.

Keep your fingers away from where the grill will be supported on 

counter. Your fingers could become trapped and serious injury could 

occur.
Check to make sure the grill is level and is supported around the 

entire outside edge. If the grill is not level or is unstable, use non-

combustible shims under the outside lip to stabilize it.
Perform the leak test procedure as described earlier in this manual.

Summary of Contents for G3

Page 1: ......

Page 2: ...e please contact Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com Installation Assembly Cabinet Cut out Dimensions 5 LP Ga...

Page 3: ...ane LP cylinder in the vicinity of this or any other appliance when it is not being used Set Up Before installing built in grills in enclosures copy all pro duct information such as model number seria...

Page 4: ...ways adhere to the specified clearances listed in this manual Never line the grill with aluminum foil When the unit is not in use be sure to turn off the gas at the LP tank Do not install or operate y...

Page 5: ...he burners of the grill and block the gas and airflow to the burner ports This creates a dangerous condition that can result in a fire behind the valve panel Inspect and clean the burners periodically...

Page 6: ...as line run is recommended When determining a suitable location consider factors such as exposure to wind proximity to traffic paths and windows that open into the home Locate the barbecue grill only...

Page 7: ...ck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The drawings...

Page 8: ...e manifold The burner orifices have been sized for the gas pressure delivered by the regulator WARNING Attempting to operate the grill unit without the gas regulator installed could cause an explosion...

Page 9: ...hall be a provided in the sidewall equally sized spaced at 180 3 14 rad and unobstructed Each opening shall have a total free area of not less than one square inch per pound 7 1 cm kg of stored fuel c...

Page 10: ...ure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping system du...

Page 11: ...3 On a natural gas systems turn the main feed valve to the grill On b LP systems turn the cylinder valve knob counter clockwise one turn to open Apply the leak testing solution by spraying it on joint...

Page 12: ...e gas line connection is not easily accessible when the grill is installed support the grill above counter level and attach the gas line to the grill When the gas connection is made slide the grill in...

Page 13: ...grills in any manner other than for what it is designed for Do not use charcoal in a gas grill Do not heat sealed containers such as cans or jars on grills Explosion may result resulting in injury or...

Page 14: ...Turn the control knob to HIGH and preheat the grill for 15 minutes 3 Close the top cover during the appliance preheat period Place the food on the grill and cook to desired completion Adjust 4 heat se...

Page 15: ...er burners 7 you wish to light To shut off the burners rotate the knob and turn to OFF It is 8 normal to hear a popping sound when the burners are turned off Each time you light the grill check the fo...

Page 16: ...ight and insert a long stem match holding it near the burner 5 ports Push in and turn the control knob just past the LIGHT position 6 to HIGH Listen for the sound of the gas igniting If the burner doe...

Page 17: ...is procedure should be followed at least once a month or when your grill has not been used for an extended period of time IMPORTANT Prior to starting this procedure turn OFF all of the gas control kno...

Page 18: ...m detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before covering After Use Care The easiest way to clean the grill is immediately...

Page 19: ...ck the position of the sparker tip It should be pointing forward towards the front of the burner Make sure there is a blue spark at the electrode tip to the burner Make sure the igniter wire is connec...

Page 20: ...e reinstall the burners over the orifices and seat each burner peg into position hole at the bottom ledge of the firebox Replace all cotter pins Replace cooking components and grease collectors If an...

Page 21: ...ed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left...

Page 22: ...1 the burners cool down Open the hood and remove the grate and flame tamer on top of 2 the burner you want to replace Through the access door underneath the grill find the round 3 stud and locking pi...

Page 23: ...els are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery The appliance warranty is extended through the manufa...

Page 24: ...ranty Please refer to the owner s manual for examples of exclusions and common acts invalidating this warranty This limited warranty applies only to barbecue grills and associated hardware used for pe...

Page 25: ...tion equal of the applicable warranty stated above Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service Fo...

Page 26: ...24 Appendix 2009 G3 G4 G5 Grills LTR20091050 Rev A www calspas com...

Page 27: ...Appendix 25 2009 G3 G4 G5 Grills LTR20091050 Rev A www calspas com...

Page 28: ...LTR20091050 Rev A 12 11 08 LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com...

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