Cal Flame BBQ10900 Owner'S Manual Download Page 9

Installation / 

Assemb

ly

7

Hibachi Grill

LTR50001096, Rev. A

www.calflamebbq.com

The maximum fuel capacity is 20 lbs. of propane, or 5 gallons.  Full cyl-

inder weight should be approximately 38 lbs. (43.7 lbs. nominal water 

capacity.) Never fill the cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever the cylinder is 

not in use. Only install the type of dust cap on the cylinder valve outlet 

that is provided with the cylinder valve. Other types of caps or plugs 

may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by openings at the 

level of the cylinder valve and at floor level. The effectiveness of the 

openings for purposes of ventilation shall be determined with the LP-

gas supply cylinder in place.  This shall be accomplished in one of the 

following manners:

One side of the enclosure shall be completely open.

1. 

Enclosures that have four sides, complete with a top and bottom:

2. 

At least two ventilation openings at cylinder valve level shall be 

a. 

provided in the sidewall, equally sized, spaced at 180º (3.14 

rad), and unobstructed. Each opening shall have a total free 

area of not less than one square inch per pound (7.1 cm²/kg) 

of stored fuel capacity, and not less than a total free area of 10 

square inches (64.5 cm²).
Ventilation openings shall be provided at floor level and shall 

b. 

have  a  total  free  area  of  not  less  than  one  square  inch  per 

pound (7.1 cm²/kg) of stored fuel capacity and not less than 

a total free area of 10 square inches (64.5cm²).  If ventilation 

openings at floor level are in a sidewall, there shall be at least 

two openings.  The bottom of the openings shall be at floor 

level  and  the  upper  edge  no  more  than  5  inches  (127  mm) 

above the floor. The openings shall be equally sized, spaced at 

180º (3.14 rad) and unobstructed.

Every opening shall have minimum dimensions so as to permit 

c. 

the entrance of a 1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in 

an upright position with the control valve turned off and the dust cap 

in place. Store cylinders outdoors and out of reach of children. Do not 

store cylinders in a building, garage, or any other enclosed area.

Summary of Contents for BBQ10900

Page 1: ......

Page 2: ...epartment 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calflamebbq com Installation Assembly Cabinet Cut out Dimensions 5 LP Gas 6 Natural Gas 8 Leak Testing...

Page 3: ...rill as a stor age area for flammable or plastic items Do not store the liquid propane LP cylinder in the vicinity of this or any other appliance when it is not being used Set Up Before installing a b...

Page 4: ...alled vents to safeguard against residual gas accumulation Failure to allow proper ventilation may cause fire or explosion Do not use fuel such as charcoal briquettes in gas grills Gas sources to the...

Page 5: ...delines in the Cleaning and Maintenance section of this manual Unless specifically recommended in this manual do not repair or replace any part of the hibachi grill A qualified technician should perfo...

Page 6: ...ith the shortest gas line run is recommended When determining a suitable location consider factors such as expo sure to wind proximity to traffic paths and windows that open into the home Locate the h...

Page 7: ...mbustible enclosure The supporting deck or counter must be flat and level When determining the final location of your hibachi grill adequate cross ventilation must be present to prevent gas from being...

Page 8: ...manifold The burner orifices have been sized for the gas pressure delivered by the regulator WARNING Attempting to operate the grill unit without the gas regu lator installed could cause an explosion...

Page 9: ...all be a provided in the sidewall equally sized spaced at 180 3 14 rad and unobstructed Each opening shall have a total free area of not less than one square inch per pound 7 1 cm kg of stored fuel ca...

Page 10: ...re testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping system dur...

Page 11: ...e sure all the control knobs are in the OFF position 2 Turn on the gas 3 Apply the leak testing solution by spraying it on joints of the gas 4 delivery system Blowing bubbles in the soap solution indi...

Page 12: ...e gas line connection is not easily accessible when the grill is installed support the grill above counter level and attach the gas line to the grill When the gas connection is made slide the grill in...

Page 13: ...own below The griddle is positioned at a slight incline to allow grease to run off to the drain Grill Lid The grill lid is attached to the unit by two hinges on each side Each hinge has a detachable h...

Page 14: ...of your grill Remember to use your grill safely by following these reminders It is dangerous to use a grill in any manner other than for what it is designed for Do not use charcoal in a gas grill Do...

Page 15: ...n the control knob to HIGH and preheat the grill for 15 minutes 3 Close the top cover during the appliance preheat period Place the food on the grill and cook to desired completion Adjust 4 heat setti...

Page 16: ...er burn 7 ers you wish to light To shut off the burners rotate the knob and turn to OFF It is 8 normal to hear a popping sound when the burners are turned off Each time you light the grill check the f...

Page 17: ...ht and insert a long stem match holding it near the burner 5 ports Push in and turn the control knob just past the LIGHT position 6 to HIGH Listen for the sound of the gas igniting If the burner does...

Page 18: ...be the best way to care for your stainless steel Although stainless steel grills will discolor and accumulate grime with regular use they can keep their original shine with periodic cleaning We strong...

Page 19: ...LY We have had best success with Sheila Shine but WD 40 works very well too Sheila Shine is available in some hardware stores WD 40 is widely available Some people have reported that using baking soda...

Page 20: ...however some residue is acceptable Some people have reported that using lemon oil products such as Old English furniture polish is effective for polishing stainless steel and pro tecting the surface...

Page 21: ...d help resist smudges stains and rust Caution Although nitric acid also called aqua fortis can be effec tive for rust removal it is a highly corrosive chemical Be cause of the potential for injury or...

Page 22: ...eaning You may clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Steam Cleaning Your Grill Steam cleaning your grill is very effective and will not...

Page 23: ...t 3 ly out of the cut out Through the access be 4 hind the grill find the round stud and locking pin that locks the burner you want to remove See picture at right Carefully remove the 5 locking pin Li...

Page 24: ...heck the position of the sparker tip It should be point ing forward towards the front of the burner Make sure there is a blue spark at the electrode tip to the burner Make sure the igniter wire is con...

Page 25: ...the burners over the orifices and seat each burner peg into position hole at the bottom ledge of the firebox Replace all cotter pins Replace cooking components and grease collectors If an obstruction...

Page 26: ...and all control knobs set to the off position check each position igniter indi vidually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn to the left co...

Page 27: ...n burners Your kit will have only the parts you need to convert your grill Before you begin make certain the LP gas source has been discon nected from the grill If you have a cart you do not need to r...

Page 28: ...flared fitting 4 not provided in the NG gas regula tor You will need 13 mm open end wrench Male flared fitting not provided Pipe compound suitable for natural gas NOTE A flared fitting is NOT includ e...

Page 29: ...move the orifice for the 4 burner Apply a small amount of pipe compound to the orifice threads 5 Screw in the orifice until it is finger tight 6 Tighten the orifice with the 6mm wrench 7 Repeat the ab...

Page 30: ...on or defect covered under the terms of this warranty a factory authorized service agent of LMS will perform the necessary repairs To obtain service contact the selling dealer In the event the consume...

Page 31: ...rmal use Damage caused by extreme weather conditions hot cold etc Damage caused by dirt sand and or water damage Damage caused by continued operation of the barbecue with ei ther known or unknown prob...

Page 32: ...oductive harm are found in and or created by the combustion of natural gas propane butane and other fuels Always operate this unit as described in the owner s manual and in well ventilated areas Locat...

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