Cal Flame BBQ08872U Owner'S Manual Download Page 5

Cal Flame 2008 Owner’s Manual 

Page 3

LTR20081044, Rev. A

Installation / Assembly

Installation / Assembly

Most cities and counties require permits for exterior con

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struction and electrical circuits. In addition, some com-

munities have codes requiring residential barriers such 

as fencing and/or self-closing gates on property to pre

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vent  unsupervised  access  to  the  property  by  children 

under the age of five. Your dealer can provide informa

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tion on which permits may be required and how to obtain 

them prior to the delivery of your equipment.

We recommend the installation, adjustment and service 

of your new grill be performed by qualified installers and 

service technicians to ensure proper operation and pre

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vent accidents.

When planning your Cal Flame™ grill location, access to 

gas lines and power source should be considered.  The 

location with the shortest gas line run is recommended.  

A grounded, dedicated, 220V 15A RCD power source is 

required for use of your appliances.

When determining a suitable location, consider factors 

such as exposure to wind, proximity to traffic paths, and 

windows that open into the home.

Locate  barbecue  grills  only  in  well-ventilated  areas 

and only on solid, flat foundations (e.g. deck or cement 

slab).

Cabinet Cut-out Dimensions

Your Cal Flame™ grill is designed for easy installation into a non-combustible enclosure. The supporting deck or 

counter must be flat and level. When determining the final location of your grill, adequate cross ventilation must be 

present to prevent gas from being trapped in the event of a leak. 

The drawings at right shows the cabinet cut-out dimensions for gas grills and the side burner. 

Model Number Description

Width

Depth

Height

BBQ08872U

2 Burner Grill

59.1 cm

59.1 cm

23.5 cm

BBQ08873U

3 Burner Grill

59.1 cm

59.1 cm

23.5 cm

BBQ08874CU

4 Burner Grill

78.1 cm

56.5 cm

23.5 cm

BBQ08875CU

5 Burner Grill

97.2 cm

56.5 cm

23.5 cm

BBQ08898U

Deluxe Single 

Side Burner

30.8 cm

55.2 cm

18.4 cm

BBQ08899U

Deluxe Double 

Side Burner

31.5 cm

55.3 cm

18.4 cm

Cut-out for barbecues, side burners and 

slide-in accessories

WIDTH

DEPTH

HEIGHT

IMPORTANT:  Cal Flame™ grills are manufactured to operate on liquid propane (LP) gas and cannot be con

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verted. To verify the grill’s operating fuel, check the serial number label in the back of the chassis as you are 

looking at the grill from the front. LP will be marked on the operating tab, indicating the proper operating fuel. 

Attempting to convert Cal Flame™ grills from one fuel to another may result in serious injury and will void the 

warranty coverage.

Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manu

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factured for.

Summary of Contents for BBQ08872U

Page 1: ...LTR20081044 Rev A 4 21 08...

Page 2: ...l rights re served Duplication without written consent is strictly pro hibited Cal Spas and Cal Flame are registered trademarks Due to continuous improvement programs all models op eration and or spec...

Page 3: ...A RCD breaker Do not use an extension cord to supply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not in stall a fuse in the neutral or ground...

Page 4: ...ear loose fitting or hanging garments while using your grill Fabric may ignite and result in per sonal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as...

Page 5: ...Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The supporting deck or counter must be flat and level When determining the final location of...

Page 6: ...n If you are unable to stop a leak Turn all control knobs back to the full OFF posi 1 tion Shut off the gas supply to the grill and release 2 pressure in the hose and manifold by pushing in and turnin...

Page 7: ...ea of 64 5 cm 10 square inches Ventilation openings shall be provided at floor b level and shall have a total free area of not less than 7 1 cm kg one square inch per pound of stored fuel capacity and...

Page 8: ...nderside of the grill 2 Using the metal screws attach the transformer to the left side of the grill near the internal electrical connection 3 Attach the metal plate to the outside surface of the grill...

Page 9: ...burner does not become overheated Pay careful attention to the location of gas lines Gas lines should be routed away from sources of heat and should make as few bends as possible Check to see if gas...

Page 10: ...olution 7 C B A B C A Connect the last open line to the side burner Use gas rated tape seal on all connections Take the other end of T adapter with flexible hose attached and connect to end of male fi...

Page 11: ...grill and extend the life of your grill Remember to use your Cal Flame grill safely by follow ing these reminders It is dangerous to use barbecue grills and side burn ers in any manner other than for...

Page 12: ...ound of the gas igniting If the burner 4 does not light on the first try repeat immediately If the burner does not light after three attempts turn 5 the control knobs to the OFF position Wait five min...

Page 13: ...located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly while 1 sliding one of the fork assemblies prongs facing away f...

Page 14: ...a dedicated 15A RCD breaker DO NOT cut or remove the ground prong as this may re sult in fire electrical shock or other personal injury This electrical source provides power to the lights Cooking with...

Page 15: ...4 cleanliness and condition and the location of the ig niters Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possi...

Page 16: ...ht covers 1 at the back of the grill Using a small screwdriver 2 gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover as a re...

Page 17: ...s aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misalig...

Page 18: ...free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas suppl...

Page 19: ...stud at the other end into the locking hole Adjust the infrared burner Make sure the burner is 8 aligned and in position Install the locking pin Through the access door un 9 derneath the grill find th...

Page 20: ...vection grill 21 9 kWh BBQ08875U 5 burner grill 28 4 kWh BBQ08875CU 5 burner convection grill 28 4 kWh BBQ08852U Standard single flat side burner 4 4 kWh BBQ08898U Deluxe single side burner 4 4 kWh BB...

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