Cal Flame Barbeque Grill Owner'S Manual Download

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Appendix

2007 Barbecue Grill and Cart Owner’s Manual

Page 27

LTR20071038, Rev. B

Replacement Covers

Cal Flame Drop-Ins

BBQ010

COVER, GRILL, SMALL, 3 BURNER

BBQ011

COVER, GRILL, MEDIUM, 4 BURNER

BBQ012

COVER, GRILL, LARGE, 5 BURNER

BBQ013

COVER, SIDE BURNER, SINGLE & DOUBLE

Cal Flame Carts

BBQ835CR4

BARBECUE CART COVER, 4 BURNER, BLACK

BBQ835CR5

BARBECUE CART COVER, 3 & 5 BURNER, BLACK

Location of Serial Number Plate

The serial number of your Cal Flame grill is located
on the back and is visible when the hood is down as
shown below.

Summary of Contents for Barbeque Grill

Page 1: ...LTR20071038 Rev B 1 4 07 ...

Page 2: ... side burner CR4000SC Four burner cart with side burner and convection CR5000DS Five burner cart with double side burners Drop In Grills BBQ07872 2 Burner Grill BBQ07873 3 Burner Grill BBQ07874 4 Burner Grill BBQ07874C 4 Burner Convection Grill BBQ07875 5 Burner Grill BBQ07875C 5 Burner Convection Grill BBQ07870 Charcoal Grill BBQ07898 Deluxe Single Side Burner BBQ07899 Deluxe Double Side Burner B...

Page 3: ...supplier or your fire department Safety Instructions 2 Installation Assembly 4 Cabinet Cut out Dimensions 4 Gas Requirements and Connection 7 Leak Testing Procedure 7 LP Gas 8 Natural Gas 9 Installing and Replacing Infrared Burners 10 Installing the Transformer 11 Installing Grills in Modular Carts 12 Installing Grills in Barbecue Islands 12 Installing Barbecue Cart End Shelves 13 Installing the R...

Page 4: ...I breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill or cart Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electrical sh...

Page 5: ...fitting or hanging garments while using your grill Fabric may ignite and result in personal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and can cause burns Use handles or knobs Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders Moist or damp pot holders used on hot surfa...

Page 6: ... open into the home Locate barbecue grills and stainless steel carts only in well ventilated areas and only on solid flat foundations e g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The supporting deck or counter must be flat and level When determining the ...

Page 7: ... Side Burner 24 19 4 Model Number Description Width Depth Height Cut out for flat drop in grill and drip tray BBQ07874 F1 4 Burner Flat Drop In Grill 37 22 8 A B C D BBQ0704103031 Drip tray cut out 21 1 5 6 Model Number Description Width Depth Height Cut out for drawers BBQ07868P 2 Drawer Storage 10 19 17 BBQ07869P 3 Drawer Storage 10 20 17 BBQ07862P Griddle and Griddle Storage 13 19 2 BBQ07889P 3...

Page 8: ...7839P 18 Single Access Door 16 2 19 BBQ07839P 30 Double Access Door 28 2 19 BBQ07840P 18 18 Door and Drawer Combo 17 20 19 BBQ07840P 30 30 Door and Drawer Combo 28 20 19 BBQ07909 Complete Utility Storage Kit 51 20 19 BBQ07910 Paper Towel Storage 8 6 14 Cut out dimensions for the following products are measured to include the frame BBQ07843P Beer Tap Refrigerator 21 22 34 BBQ07847P Stainless Refrig...

Page 9: ...t As a safety precaution remember to always leak test your grill outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part water Make sure all the...

Page 10: ...irements For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill unit must be used with the gas pressure regulator The regulator will control and maintain a uniform gas pressure in the manifold The burner orifices have been sized for the gas pressure delivered...

Page 11: ... pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 0 5 psi 3 5 kPa Your Cal Flame grill for use with natural gas comes equipped with its own regulator that MUST NOT be remove...

Page 12: ...ve Take the burner out of the grill and store it in a safe and dry place Install the infrared burner Align the gas inlet on the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner Make sure the burner is aligned and in position Install the locking pin Through the a...

Page 13: ...ll chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic bag Place the grill on a sturdy surface and tilt it back to show the underside of the grill 1 2 Using the metal screws attach the transformer to the left side of the grill near the internal electrical connection Attach the metal plate to the ou...

Page 14: ...n any island or cut out make sure that the opening is not bigger than the outside frame of the grill unit The grill should rest on the lip of the frame For drop in accessories adequate cross ventilation must be designed into enclosure to ensure the drop in grill or side burner does not become overheated Pay careful attention to the location of gas lines Gas lines should be routed away from sources...

Page 15: ...he brackets from bottom Make sure to slide into the brackets on both side evenly Slide the shelf fully onto the mounting brackets Lift and rotate the shelf so it slide back into the brackets Keep the shelf in the normal open position Prepare to install stop brackets under the mounting brackets on both sides Remove one screw and loose the other screw so the stop bracket can be placed as shown Tight...

Page 16: ...r Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to use a gas rated sealer on gas connectors that are not flared To Propane Tank 3 8 Fittings From Grill From Side Burner T Adapter 3 8 Threaded To side burner located underneath behind burner To grill...

Page 17: ...uring process and some residual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize the amount of dust and dirt that accumulates on your grill and extend the life of your grill Remember to use your Cal Flame grill safely by following these reminders It is da...

Page 18: ...rs as possible Rapidly rotate the burner knob counter clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the burner does not light on the first try repeat immediately 1 2 3 4 If the burner does not light after three attempts turn the control knobs to the OFF position Wait five minutes until the...

Page 19: ...outlet as it is powered by a 12 volt input located on the side of the grill connected with a sainless steel sheathed power cable To load the rotisserie rod hold the handle firmly while sliding one of the fork assemblies prongs facing away from the handle onto the rod Push the rod through the center of the food then slide the other holder prongs toward the food onto the rod Center the meat on the r...

Page 20: ...nt panel of the grill REAR VIEW OF GRILL L L I R G F O W E I V R A E R W O H S N G I S E D E K A T N I EXHAUST DESIGN SHOW Intake Recirculation Fan INTAKE FAN MOUNTED ON INSIDE OF GRILL AREA TO PULL HEAT INWARD INTAKE VENTS INTAKE VENTS A EXHAUST VENTS HEAT THAT IS DRAWN IN FROM THE BACK IT IS THEN REDISTRIBUTED Motor mounted on back of grill Heat Chamber Intake Recirculation Fan Hot Air Hot Air H...

Page 21: ...ther one or two halogen light Your grill is equipped with a grounded 3 prong 120 VAC plug located in the lower left rear corner of your cart and must be plugged into a permanent grounded 120 VAC outlet with a dedicated 15amp GFI breaker DO NOT cut or remove the ground prong as this may result in fire electrical shock or other personal injury This electrical source provides power to the lights Leav...

Page 22: ...ctions The warming drawer is designed to keep foods at a safe temperature above 140ºF when used according to the operating instructions The drawer must be pre heated for at least 1 hour on the highest setting If the warming drawer isn t pre heated the internal temperature of the food being warmed could fall below the minimum safe level and bacteria could develop Always pre heat the drawer accordin...

Page 23: ...llowing the hot air or steam to escape before reaching in to remove or replace any foods Do not repair or replace any part of this appliance unless it is specifically recommended in this manual All other servicing should be referred to a qualified service technician Service technicians must disconnect the power supply before servicing this appliance When using the warming drawer DO NOT TOUCH THE I...

Page 24: ... and holes If any damage is found replace the burner and discontinue grill usage Upon reinstallation inspect the gas valve orifices for cleanliness and condition and the location of the igniters Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip pan to cool prior...

Page 25: ...iff brush may also be helpful in removing grime and food deposits Hood and Body Wipe the inside hood and body with detergent and hot water The external surfaces may be cleaned in the same fashion Wipe all area dry before storing Storage For your safety make sure unit is cool and wood and charcoal embers completely extinguished before storing Drop in Food Warmer To prevent burns or injury make sure...

Page 26: ...replace a light bulb when the grill is in use Serious burns will result WARNING Never touch halogen bulbs with your bare fingers Use a tissue or a small piece of paper to handle bulbs Oils from your hands will damage halogen bulbs Light Removal Open the grill hood and locate the glass light covers at the back of the grill Using a small screwdriver gently pry the light cover away from the housing B...

Page 27: ...orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so that it is properly seated over the orifice Problem Obstruction in the gas line Solution Remove the fuel line from grill Do not smo...

Page 28: ...ner and free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electrode Push each knob in fully and rotate it about 1 4 turn...

Page 29: ... COVER GRILL MEDIUM 4 BURNER BBQ012 COVER GRILL LARGE 5 BURNER BBQ013 COVER SIDE BURNER SINGLE DOUBLE Cal Flame Carts BBQ835CR4 BARBECUE CART COVER 4 BURNER BLACK BBQ835CR5 BARBECUE CART COVER 3 5 BURNER BLACK Location of Serial Number Plate The serial number of your Cal Flame grill is located on the back and is visible when the hood is down as shown below ...

Page 30: ...Page 28 2007 Barbecue Grill and Cart Owner s Manual LTR20071038 Rev B ...

Page 31: ......

Page 32: ...ty Limitations The Limited Warranty is void if the barbecue has been subject to negligence alteration misuse abuse repairs by non C A I authorized representatives incorrect electrical installation acts of God and any other cases beyond the control of C A I Examples of common acts invalidating this warranty include but are not limited to Scratches caused by normal use Damage caused by extreme weath...

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