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CAI 700M, Operator'S Manual

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CAI 700M Operator'S Manual Download Page 16

700M HFID 

 

6-2-15 

 

 

16 

 

Rack Mounting

   

The front panel is designed for mounting into a standard 19-inch rack enclosure. Holes are 

located on the left and right side to allow the panel to be secured in the rack by screws. Optional 

rack slides allow the analyzer to be pulled out of the rack enclosure for access. 

 

Rear Panel

                            

 

 

 
The rear panel includes the following: 

 

1.

 

Sample Gas Bypass outlet (vent) for exhaust of sample (¼-inch tube). 

2.

 

Sample Gas inlet for delivering gas to the analyzer (¼-inch tube).  

3.

 

Zero Gas inlet for delivering zero calibration gas to the analyzer (optional). 

4.

 

Label identifies the proper fuel to be used with this analyzer. 

5.

 

Fuel Gas inlet delivers fuel to the burner for combustion. 

6.

 

Connectors for analog and digital outputs and inputs. 

7.

 

Sample inlet filter access. 

8.

 

Exhaust vent from FID burner. 

9.

 

Span Gas inlet for delivering calibration gas to the analyzer. 

10.

 

Air inlet for delivering hydrocarbon-free air to the analyzer for burner combustion. 

11.

 

TCP/IP RJ-47connection to network cable. 

12.

 

RS232 Serial connection to serial cable. 

13.

 

Power Entry module for power connection, power switch, fuse compartment. 

14.

 

Rear-panel ON/OFF switch. 

 

 

 

 

 

 

 

 

 

Summary of Contents for 700M

Page 1: ...700M HFID 6 2 15 1 ...

Page 2: ...nual Calibration 47 THC or CH4 Mode 48 Zero 49 Span 52 THC CH4 NMHC Mode 54 Automated Calibration 55 Initiate Sequenced Cal 57 Initiate Sequenced Check 59 Cal Gas Concentrations 60 Calibration Setup 61 Auto Calibration Schedule 62 Auto Calibration Parameters 64 Calibration Via Pump Valves 66 Auto Calibration Check 67 Auto Calibration Timing 68 Deviation Limits 70 Maximum Calibration Error 71 Maxim...

Page 3: ...02 THC CH4 NMHC Mode Times 103 CH4 Correction Factors 104 Output Settings 106 Programmable Analogs 107 Output Assignments 108 Output Scaling 110 Output Adjustments 112 Programmable Digitals 114 Output Assignments 115 Output Hold Clear 118 Output Test 119 TCP IP Parameters 121 Data Logging Time 122 Auto Start Settings 123 Clock Settings 125 Alarms Menu 126 Current Alarms 127 Alarm Log 128 Alarm Lim...

Page 4: ...andling 154 General AK Requirements 155 Scan Commands 157 Control Commands 168 Configuration Commands 172 Modbus Protocol 177 MBAP Description 177 MBAP Header Description 178 Modbus Command Function Codes 179 Modbus Map 196 01H Single Read Coil 196 05H Write Single Coil 198 03H Read Floating Point 199 16H Write Floating Point 202 Warranty Statement 204 ...

Page 5: ...lyzer utilizes a highly sensitive flame ionization detector for measuring volatile hydrocarbon concentrations in industrial or vehicle emission applications The 700M HFID incorporates a non methane hydrocarbon cutter that removes all hydrocarbons except methane from the sample gas This capability allows the operator to obtain the methane non methane and total hydrocarbon concentrations of the samp...

Page 6: ...ctory ranges 30 300 3000 30 000 ppmc or 10 100 1000 10 000 ppm C3 that can be scaled at the factory per customer specifications These ranges can also be re scaled in the field at any time via the analyzer s keypad The analyzer s analog output signals 0 10 VDC 4 20 mA or 0 20 mA are scaled according to the selected range and can be rescaled to specific concentrations The operating range of the anal...

Page 7: ... nitrogen The split ring detector contains two electrodes One electrode is negatively polarized using a precision power supply and the other electrode known as the collector is connected to a high impedance low noise electronic amplifier The two electrodes establish an electrostatic field When a gaseous sample is introduced to the burner it is ionized in the flame and the electrostatic field cause...

Page 8: ...e function is to maintain a constant pressure for combustion air at the inlet to a capillary The pressure is factory set for optimum analyzer performance NOTE The correct pressures are determined by the factory for optimal analyzer performance and measured with NIST traceable standards They are recorded on the analyzer s Factory Settings Screen ...

Page 9: ... Less than 1 2 to propane Flow Control Electronic proportional pressure controller Sample Flow Rate Typically 2 0 to 2 5 LPM consult CAI for other flow rates Fuel Requirements 40 H2 60 He 250cc min Approx flows Fuel Inlet Pressure 25 psig Air Requirements Less than 1 ppm carbon purified or synthetic air approximate flow 450cc min Air Inlet Pressure 25 psig Fuel and Air Control Electronic proportio...

Page 10: ...erature 5 to 40 C Ambient Humidity Less than 90 RH non condensing Warm up Time 1 hour typical Fittings inch tube Power Requirements 115 VAC 60 Hz or 230 VAC 50 Hz 10 750 Watts max Dimensions 5 H x 19 W x 23 D Weight Approximately 50 lbs depending on options ...

Page 11: ... important detail A CAUTION safety alert appears with information that is important for protecting your equipment and its performance A WARNING safety alert appears with information that is important for protecting you other people and equipment from damage Pay especially close attention to all warnings that apply to your application The symbol an exclamation point in a triangle precedes a general...

Page 12: ...y system for leaks upon installation before initial startup during any maintenance or after the integrity of the system is compromised Do not apply power to the analyzer or attempt to ignite the burner until ALL leak checks are performed and the analyzer environment is verified as non hazardous This analyzer is NOT designed for use with a hazardous sample Use of substitute components may cause a s...

Page 13: ...nel It can also be calibrated using the internal sample pump Care must be taken to ensure that the sample pump is not exposed to excessive pressure using this calibration method Any pressure exceeding 2 0 psig can result in a NON WARRANTY failure Removing Protective Caps Do not apply AC power to this analyzer until you have removed the plastic inch caps from the sample zero span fuel fittings on t...

Page 14: ...e or reassemble the filter housing while it is hot Always allow the filter housing to cool to room temperature before attempting any maintenance 4 The sealing of the filter housing is accomplished with the o ring Do not over tighten Re assembly of the filter housing should be sealed just past finger tight and only when the filter housing is at room temperature ...

Page 15: ...ing container your analyzer arrives in The shipping container and packaging are specially designed to protect the analyzer in transport If you ever need to return the analyzer to CAI for repair or any other reason the original shipping container and packaging should be used Reporting Damage Should there be any apparent damage to either the inside or outside of the instrument due to shipping or han...

Page 16: ...zer inch tube 3 Zero Gas inlet for delivering zero calibration gas to the analyzer optional 4 Label identifies the proper fuel to be used with this analyzer 5 Fuel Gas inlet delivers fuel to the burner for combustion 6 Connectors for analog and digital outputs and inputs 7 Sample inlet filter access 8 Exhaust vent from FID burner 9 Span Gas inlet for delivering calibration gas to the analyzer 10 A...

Page 17: ...bustible gases 4 Do not subject the analyzer to severe vibration If severe vibration is present use isolation mounts 5 The instrument is designed for rack mounting Optional rack mount slides are available 6 Do not install the 700M HFID near equipment that emits electromagnetic interference EMI NOTE A front and rear supporting brace or equivalent are required if the optional rack mount slides were ...

Page 18: ...ptions Shielded wiring is recommended for output signals Recommended Gases and Gas Handling Equipment 1 Air zero calibration gas and burner air 1 ppm C in pressurized cylinder 2 Fuel 40 H2 60 He or 100 H2 in pressurized cylinder as specified 3 Standard span gas near full scale concentration typically 80 95 of the analyzer s measuring range with an air balance in a pressurized certified cylinder 4 ...

Page 19: ...t pressure settings listed above The tubing from the sampling system to the gas analyzer should be made from corrosive resistant material such as Teflon or stainless steel Rubber or soft vinyl tubing should not be used since readings may be inaccurate due to gas absorption into the tubing material For fast response the tubing should be as short as possible Optimum tube internal diameter is 0 16 in...

Page 20: ...oint to 4 C or less If the sample contains an acid mist use an acid mist filter cooler or similar device to remove all traces of the mist Presence of Corrosive Gases The useful service life of the instrument will be shortened if high concentrations of corrosive gases such as Cl2 SO2 F2 HCl etc are present in the sampled gas Gas Temperature The 700M HFID temperature is factory set at 191ºC unless s...

Page 21: ...ins an optional internal sample pump the introduction of a sample gas with pressure in excess of 2 0 PSIG will damage the pump The optional pump is capable of drawing a sample through a inch heated sample line of approximately 85 feet Sample Gas Bypass Outlet and Vent A sample gas bypass outlet connector is located on the analyzer s rear panel inch tube Pressure at this outlet Exhaust port should ...

Page 22: ...t least 30 seconds for initialization After a short delay the digital display should illuminate If the display does not come on check the power source and the fuse If the problem persists call CAI Technical Support Refer to the Using the Keypad section and review the complete Operator s Manual for detailed instructions on proper setup and operation of the 700M HFID analyzer Shutdown Procedure 1 Tu...

Page 23: ...g box was retained the analyzer should be stored in the box in the packing material supplied If the original box is not available and another appropriate box cannot be obtained the analyzer can be placed in a clean dry plastic bag Storage should be in a reasonably temperature controlled environment and away from any possible exposure to dust and water or other liquids ...

Page 24: ...alues This is why each number key includes both the larger Function number at the top for example F1 and the smaller number underneath for numeric value for example 1 The light key is used to turn the display s backlight on and off The decimal point key is used to enter a decimal point when a numeric value is keyed in The Menu key is used to bring you to the Main Menu at any time The Back key is u...

Page 25: ...ayed in the bottom right corner of the screen when the analyzer is in Numeric Entry mode An F is displayed when the analyzer is being used for Function mode In Function mode the arrow keys move the highlight Press the Enter key to accept the highlighted function In Numeric mode these keys control the cursor Arrow key functions will vary as is shown on some screens In Numeric mode the left and righ...

Page 26: ...o access the Main Menu to quickly find any screen Menu Main Menu F1 Measure F2 Measure Mode F1 THC Mode F2 CH4 Mode F3 THC CH4 NMHC Mode F3 Menus F1 Calibration F2 Range Setup F3 Diagnostics F4 Setup F5 Alarms F6 Service F7 Security F4 Analyzer Info F5 Remote Manual F1 Manual F2 Remote F6 Standby F7 Ignition See page 27 See page 28 See page 29 See page 30 See page 31 See page 32 See page 33 ...

Page 27: ...p Valves F4 Auto Cal Check F5 AutoCal Timing F6 Deviation Limits F7 Analog Hold on Cal F5 Calibration Factors F1 Manual Deviations F2 Auto Cal Deviations F3 Offset Gain Factors F6 Reset Factory Settings F1 Reset Offset and Gain F2 Reset Linear Coefficients F1 Cal via Pump F2 Cal via Valves F1 Max Calibration Error F2 Max Verifying Error F1 Zero Gas Deviations F2 Span Gas Deviations F1 Verifying Ze...

Page 28: ...p Menu Main Menu F3 Menus F2 Range Setup F1 Range Limits F2 AutoRange On Off F1 AutoRange On F2 AutoRange Off F3 AutoRange Switch Points Security Level 3 FACTORY Security Level 2 SETUP Security Level 1 STANDARD Security Level Legend ...

Page 29: ... Menus F3 Diagnostics F1 Diagnostic Values F1 Temps Press EPC Flows F2 Raw Value Display F3 I O Status F1 Analyzer Digital Outputs F2 Analyzer Digital Inputs F3 Programmable Digital Outputs F4 Status Line F1 Turn Status Line On F2 Turn Status Line Off ...

Page 30: ...F1 Programmable Analogs F1 Output Assignments F2 Output Scaling F3 Output Adjustments F2 Programmable Digitals F1 Output Assignments F2 Output Hold Clear F1 Hold Outputs F2 Clear Outputs F3 Output Test F3 TCP IP Parameters F4 Data Logging Time F5 Auto Start Settings F6 Clock Security Level Legend Security Level 1 STANDARD Security Level 2 SETUP Security Level 3 FACTORY ...

Page 31: ...t Alarms F2 Alarm Log F3 Alarm Limits F1 Temperatures F2 Pressures F3 EPC Voltages F4 Concentrations F4 Alarm Display On Off F1 Turn Alarm Display On F2 Turn Alarm Display Off Security Level Legend Security Level 1 STANDARD Security Level 2 SETUP Security Level 3 FACTORY ...

Page 32: ...Menu Main Menu F3 Menus F6 Service F1 Linear Coefficients F1 Range 1 F2 Range 2 F3 Range 3 F4 Range 4 F2 Factory Service CAI use Only Security Level Legend Security Level 1 STANDARD Security Level 2 SETUP Security Level 3 FACTORY ...

Page 33: ... Menu F3 Menus F7 Security F1 Operator Levels F1 Standard Functions F2 Setup Functions F3 Factory Functions F2 Change Password F3 Reset Password Security Level Legend Security Level 1 STANDARD Security Level 2 SETUP Security Level 3 FACTORY ...

Page 34: ...function keys All software functions of the 700M HFID analyzer can be reached via the menu above from the Main Menu screen Operation starts by pressing the Menu key to bring up the Main Menu Use the Arrow keys to highlight the desired function and press to open the screen You can also access the desired function by pressing the corresponding function key ...

Page 35: ... Menu press Note If the analyzer is equipped with a pump the pump will not start until the oven pump and burner temperatures are within the alarm settings Please review the following descriptions corresponding with the callouts on the illustration above to familiarize yourself with the Measure Screen Analyzer Mode Screen Name Measured Concentration Current Range Second Log On AK Status Line Shortc...

Page 36: ... analyzer Auto Range is indicated by an A in front of the range number Range Limit The analyzer s full scale value of the range currently in use Current Time Active Alarms Scrolls between Time and Date and any active alarms Keypad Status Indicates how the keypad input is currently being used F is for functions N is for numeric input Up and down arrows are used to change the analyzer s current rang...

Page 37: ...or Span the analyzer Menus The Menus screen is the starting point for advanced setup and functions Standby When the analyzer is in Standby mode it closes all valves and turns off the analyzer s optional sample pump Range Limits This screen allows operators to customize the analyzer s ranges Span Conc Operators can change Span gas concentrations for multiple ranges CH4 Factors Allows operators to s...

Page 38: ...NMHC The Measure Mode menu is accessed by pressing the key on the Main Menu This menu will affect how the analyzer operates and what is displayed in the Measure screen Press to set the analyzer in THC only mode Total Hydrocarbons Press to set the analyzer in CH4 only mode Methane Press to set the analyzer in THC CH4 NMHC mode ...

Page 39: ...n THC mode the sample gas does not pass through the analyzer s non methane cutter The final reading is Total Hydrocarbons CH4 Mode To change to the CH4 mode press while in the Measure Mode menu In CH4 mode the sample gas passes through the non methane cutter and the analyzer measures Methane ...

Page 40: ...NMHC Mode Times screen All THC and CH4 readings are displayed as averaged values The cycle begins with the CH4 reading When the CH4 through the non methane cutter reading is completed the analyzer switches to the THC mode When the THC cycle is completed the analyzer updates the averaged CH4 and THC values on the screen and the analog outputs At that point the difference between the averaged value ...

Page 41: ...pressing the key on the Main Menu This screen includes the Model and Serial Number of your analyzer for easy identification if you are discussing your analyzer with CAI factory settings for Sample pressure Fuel pressure and Air pressure and the software versions being used The analyzer s current IP address appears in the upper right corner of the screen ...

Page 42: ...ual menu is accessed by pressing the key on the Main Menu The current setting Remote Mode is displayed in the upper right hand corner of the screen Example SREM The analyzer can be controlled remotely via TCP IP Modbus RS 232 AK Protocol Digital inputs contact closure located on the rear of the analyzer AK Protocol works with both TCP IP and Serial Modbus only works with TCP IP ...

Page 43: ...tandby or When the analyzer is in Standby Mode the pump is turned off and the solenoid valves are closed The CAI logo is displayed along with the Serial Number Standby mode is accessed by pressing the key from the Main Menu ...

Page 44: ...ive seconds before the air valve to prime the burner The analyzer will try to ignite up to five times 280 seconds Once the flame temperature reaches above 250 C the analyzer is lit and will return to the Main Menu Notes If the air pressure is not within the alarm limits the fuel valve will close and the burner will not ignite If the analyzer fails to ignite it will be indicated by a No Flame and C...

Page 45: ...up and Diagnostics From the Main Menu press to bring up the Menus screen Press to access the Calibration menus Press to access the Range Setup menu Press to access the Diagnostics menus Press to access the Setup menus Press to access the Alarms menu Press to access the Service menu Press to access the Security menu ...

Page 46: ...ation menu includes important features including basic setup for both manual and automated calibration Preparing the Analyzer for Calibration NOTE If you are changing the analyzer s factory settings Calibration Setup must be completed prior to your initial calibrations From the Calibration menu press to access the Calibration Setup or you can use this menu path to access the Calibration Setup menu...

Page 47: ...ding order of range Anytime a zero calibration is performed a span calibration or check should be done afterward The analyzer has two separate manual calibration menus one for THC or CH4 mode and a second menu for THC CH4 NMHC mode The analyzer automatically chooses the menu depending on the mode it is in at the time it enters the Manual Calibration menu In THC or CH4 mode the analyzer has basic z...

Page 48: ...HC or CH4 mode the analyzer will remain in that mode during calibration In Single Mode operation the analyzer can only be calibrated for one mode The Manual Calibration menu is accessed by pressing from the Calibration menu Press to access the Manual Zero Calibration screen Press to access the Manual Span Calibration screen ...

Page 49: ... In the upper right corner of the screen you will see a status line that indicates how the calibration gas is being introduced into the analyzer In this case Cal via Valves is displayed The other option is Cal via Pump See Calibration Setup for details Introduce zero gas into the rear of the analyzer Press to go to the Diagnostic Values screen to view the current diagnostic values Check the temper...

Page 50: ...ro portion of the calibration should now be complete If the calibration was successful the screen will say Saved Current above the concentration value Example of a successful calibration If the calibration was unsuccessful the screen will say Outside Deviation Limits Example of an unsuccessful calibration ...

Page 51: ...rect gas was introduced into the analyzer 2 Verify the Diagnostic Values while flowing gas 3 Check Zero Gas Deviations under Manual Deviations 4 Check Maximum Calibration Error under Calibration Setup After a successful Manual Zero Calibration press the button to return to the Manual Calibration menu ...

Page 52: ... press and change the concentration to match it Press again to close the span gas concentration field Make sure the analyzer is in the range you wish to calibrate Use the Up Down arrows to go to the desired range The illustration shows the range R2 next to the maximum range limit 300 0 ppm Introduce span gas into the rear of the analyzer Press to go to the Diagnostic Values screen to view the curr...

Page 53: ...on Limits See the Manual Zero Calibration section for examples of screens showing successful and unsuccessful calibrations If the span calibration is unsuccessful check the following 1 Make sure the correct gas was introduced into the analyzer 2 Verify the Diagnostic Values while flowing gas 3 Check Span Gas Deviations under Manual Deviations 4 Check Maximum Calibration Error under Calibration Set...

Page 54: ...4 modes When in Switching mode the Manual Calibration menu can be accessed by pressing from the Calibration menu Press to access the Manual Zero Calibration screen For details on zero calibration see Manual Calibration THC or CH4 Mode Press to access the Manual Span Calibration screen For details on span calibration see Manual Calibration THC or CH4 Mode Press to access the CH4 Correction Factors ...

Page 55: ...tion menu Sequenced means that the flow times of both zero and span gases are controlled using a timer See AutoCal Timing located in the Calibration Setup menu NOTES An automated calibration should not be attempted before manual zero and span calibrations have been successfully performed If a manually initiated sequenced calibration or sequenced calibration check is selected it will apply only to ...

Page 56: ...calibration can be preset to include the desired interval for recurring analyzer initiated calibrations This requires additional setup Automatic calibration of multiple ranges is also possible See Calibration Setup If a sequenced calibration was unintentionally started pressing the button before the Zero step is completed will cancel the calibration ...

Page 57: ...alyzer in the current mode and range In this case the THC mode is shown near the upper left corner of the screen A sequenced calibration has seven steps The Current Status of each step is shown just below the expected gas concentration in this case it is Zero Range1 Calibrating Each step uses a countdown timer set up in AutoCal Timing located in the Calibration Setup menu The sequence with the cur...

Page 58: ... Purging With Sample Introduces sample gas back into the analyzer and clears out any remaining gases so the current measurements will not be affected by any residual calibration gases After these steps if the calibration is successful the display will briefly indicate Calibration Finished in place of Calibration in Progress at the top of the screen After a successful calibration is completed the a...

Page 59: ...tion Menu screen pressing initiates a sequenced calibration check Rather than initiating a calibration it checks the validity of your most current calibration A sequenced calibration check performs all of the steps of a sequenced calibration with the exception of the zero and span calibrations It does not set new offsets gains or any alarms ...

Page 60: ...Menu The Cal Gas Concentrations screen displays the range identification the changeable span gas value and the full scale value set for that range Using the Up Down arrows move the highlighted field to the span gas value you wish to change for example 28 50 above Press to open the span gas value field and change the value to match the span gas being supplied to the analyzer Press again to close th...

Page 61: ... Calibration Setup menu apply to Automated Calibration The following also apply to Manual Calibration Cal Pump Valves Auto Cal Check Deviation Limits and Analog Hold on Cal All settings should be verified for correct information before a manual or automated calibration is attempted Please note that the Calibration Setup menu shows the current settings on the right side of the screen after the elli...

Page 62: ... 3 days can be changed by the operator The Auto Calibrations screen is accessed by pressing from the Calibration Setup menu Use the arrow buttons to move the highlight to changeable fields in the example Start Time 12 Press to open the field and change the value Press again to close the field after you have made your changes Screen Name Scheduled Calibration Interval Next Scheduled Calibration Tim...

Page 63: ... and the analyzer will revert to the previous settings To change Timed Auto Calibration to on or off press Timed Cal On Off A submenu will open with two choices Press to turn Timed Cal On or press to turn Timed Cal Off Selecting or will bring you back to the AutoCal Schedule screen The current setting is shown on the right side of the menu after the ellipsis In the example Timed Cal On Off Off ...

Page 64: ...ld you intend to change Press to open the field and change the parameter Press again to close the field after you have made your change The first changeable parameter is the Range to be calibrated Press to open the field and change the range Then select a range from 1 4 for calibration To select all ranges press 0 Press to close the field The second parameter the operator can change is the Mode Th...

Page 65: ...ero gas only or All calibration gases zero and span gases Press to open the field and change the parameter using the up or down arrows Press to close the field Press to save your settings Once your changes have been saved the analyzer will return you to the Calibration Setup menu ...

Page 66: ...n Setup Menu Please note that the Calibration Setup menu will display the current settings on the right side of the screen after the ellipsis Example Cal Pump Valves Pump NOTE If the analyzer is equipped with a pump to prevent damage to the pump do not pressurize the sample inlet Press Cal via Valves to activate the appropriate calibration valve and keep the internal sample pump turned off during ...

Page 67: ...to set the analyzer parameter to Calibrate The setting will be saved and the analyzer will return to the Calibration Setup menu The Calibration Setup menu shows the current setting on the right side of the screen after the ellipsis Example AutoCal Check Cal Press to set the analyzer parameter to Check The setting will be saved and the analyzer will return to the Calibration Setup menu The Calibrat...

Page 68: ...ss to open the field and change the value seconds Press again to close the field after you have made your change A sequenced auto calibration consists of two cycles Zero and Span In both cases the cycle duration is equal to the sum of the Purge Before Calibration and Verification times The Total Auto Calibration time is equal to the sum of the Zero and Span cycle times plus the Purge After time Se...

Page 69: ... the measured value is checked to make sure it does not deviate outside the upper or lower limit specified by the Maximum Verifying Error The verifying time is typically set for 10 seconds 4 Purge After the operator can set the time needed to flush any remaining calibration gases out of the analyzer before the In Cal Status is released and the measurement status is set After the Auto Calibration T...

Page 70: ...he maximum acceptable error limits of the zero and span gases for both manual and sequenced calibration To access the Deviation Limits menu press from the Calibration Setup menu Press to set or view the Maximum Calibration Error Limits Press to set or view the Maximum Verifying Error Limits ...

Page 71: ... a calibration To access the Maximum Calibration Error screen press from the Deviation Limits menu To navigate between fields use the up or down arrow to move the highlight to the field you intend to change Press to open the field to change the allowable tolerance in Press again to close the field Press to save your changes Absolute Deviation is used to compare the factory set calibration to the c...

Page 72: ...d calibration To access the Maximum Verifying Error screen press from the Deviation Limits menu To set the allowable tolerances for different ranges use the up or down arrow to move the highlight to the field you intend to change Press to open the field to change the value in Press again to close the field Press to save your changes ...

Page 73: ... Hold On Cal menu press to turn Analog Hold On which will hold the analog outputs at the last measured value You will return to the Calibration Setup menu The Calibration Setup menu shows the current setting at the bottom right corner of the screen after the ellipsis Example Analog Hold on Cal On From the Analog Hold On Cal menu press to turn Analog Hold Off You will return to the Calibration Setu...

Page 74: ...k and view changes from the factory and previous calibrations To access the Calibration Factors menu press from the Calibration menu Press to view the Manual Calibration Deviations menu Press to view the Auto Calibration Deviations menu Press to access the Offset and Gain Factors screen ...

Page 75: ...ual Deviations menu allows the operator to view the Zero and Span Deviations from Manual Calibrations Press from the Calibration Factors menu to access the Manual Deviations menu Press to view Zero Gas deviations Press to view Span Gas deviations ...

Page 76: ...Zero Gas Deviations screen Absolute Zero Gas Deviation is the zero gas content calculated by the factory polynomial related to the calibrated range limit Relative Zero Gas Deviation is the current deviation minus the deviation of the previous calibration related to the calibrated range limit ...

Page 77: ...iew the Span Gas Deviations screen Absolute Span Gas Deviation is span gas bottle value minus span gas value calculated by the factory polynomial related to the calibrated range limit Relative Span Gas Deviation is the current deviation minus the deviation of the previous calibration ...

Page 78: ...either zero or span verifying deviations The verifying deviations are taken during the verifying stage of sequenced and auto calibrations Press from the Calibration Factors menu to access the Auto Cal Deviations menu Press to view the Verifying Zero Deviations screen Press to view the Verifying Span Deviations screen ...

Page 79: ...u to view the Verifying Zero Deviations screen Measured Value is the averaged concentration during the Verifying Zero stage of sequenced and auto calibrations Variance is the difference of the measured value and zero FS is the percent of full scale related to the calibrated range limit ...

Page 80: ... the Verifying Span Deviations screen Measured Value is the averaged concentration during the Verifying Span stage of sequenced and auto calibrations Variance is the difference of the measured value and span gas concentration FS is the percent of full scale related to the calibrated range limit ...

Page 81: ...n Offset or Gain will provide insight into changes in analyzer performance Press from the Calibration Factors menu to access the Offset Gain Factors screen Offset is the difference between factory zero and the value stored during zero calibration Gain is the value stored during span gas calibration using the operator defined calibration gas ...

Page 82: ... resetting the Offsets and Gains or both Factory Linear Coefficients and Offsets and Gains for all calibrated ranges Resetting factory settings will not affect any other operator changed parameters Press to reset the Offsets and Gains Press to reset the Linear Coefficients Offsets and Gains and CH4 Factors ...

Page 83: ...efault settings 0 and 1 respectively and brings you to this confirmation screen Offset and Gain factors are created when the analyzer is zeroed and spanned If the Offsets and Gains are reset the analyzer must be zeroed and spanned again before use All recorded deviations will be set to zero If you press No from the Reset Offsets and Gains screen the analyzer will return to the Reset Factory Settin...

Page 84: ...ents Offset and Gain Factors and CH4 Correction Factors to factory default settings and brings you to this confirmation screen NOTE After resetting Linear Coefficients the analyzer must be zeroed and spanned before further use If you press No from the Reset Linear Coefficients screen the analyzer will return to the Reset Factory Settings menu without resetting the Linear Coefficients Offsets and G...

Page 85: ...Menus screen press to access the Range Setup menu Press to view or change Range Limits Press to access the Auto Range On Off menu In either case you will return to the Range Setup menu The Range Setup menu shows the current status on the right side of the screen after the ellipsis Example Auto Range On Off Off Press to view or change Auto Range Switch Points ...

Page 86: ...wn arrows to move the highlight to the field you intend to change Press to open the field to change the value in ppm Press again to close the field Press to save your changes To initiate the saved changes press then press and select new ranges NOTES 1 The Range Limits values must be set in ascending order 2 The analyzer will not allow any of the range limits to exceed the maximum range limit on th...

Page 87: ... two ranges set Range 1 to the lowest value Range 2 to the highest value and the others to zero 5 If new ranges are saved the Auto Range Switch Points will be set to default percentages of range limits See AutoRange Switch Points ...

Page 88: ... The current Auto Range status appears in the upper right corner of the screen Press to turn Auto Range On This function allows the analyzer to automatically change ranges without the presence of an operator Press to turn Auto Range Off When Auto Range is Off the operator will need to manually change the ranges The Range Setup menu shows the current status on the right side of the screen after the...

Page 89: ...witch Point is 90 of the previous range s Up Switch Point To change the AutoRange Switch Points use the up or down arrows to move the highlight to the field you intend to change Press to open the field to change the value in ppm Press again to close the field Press to save your changes To initiate the saved changes press then press and select new AutoRange Switch Points In the example above if the...

Page 90: ...the Diagnostics Values screen It allows you to check analyzer temperatures pressures EPC voltage percentages and flows Press to access the Raw Value Display menu Press to access the I O Status menu You can check the status Open or Closed of the analyzer s digital outputs and inputs Press to turn On or Off the AK Status Line The current setting is shown on the Diagnostics menu on the right side of ...

Page 91: ...een displays the current temperature and low and high alarm limits for key analyzer components As indicated at the bottom of the screen use the left and right arrow keys to scroll to different screens The current screen will be highlighted Temps in the example The Temperatures Pressures and EPC Voltage Percent screens include the current device Values and the Low and High Alarm Limits For example ...

Page 92: ... alarm limits in PSIG EPC Voltage Percent Screen The EPC screen displays the percentage of EPC voltage being supplied to the EPC valve Flows Screen The Flows screen displays the current flow of sample and air in mL minute It does not include an alarm function because flows are calculated values based on the pressures ...

Page 93: ...libration curve from which the Raw Concentration and Measured Concentration are derived The 0 512 volts is equal to 0 ppm and 4 512 is equal to the four factory set range limits Example of standard analyzer range limits as C1 30 300 3000 and 30000 Raw Concentration This value in ppm is calculated from the Raw Volts before linearization and offset and span corrections are applied Measured Concentra...

Page 94: ...ibration valves Zero will be indicated above the range at the bottom right of the screen To return to the Measure mode press F4 again Meas will be indicated above the range on the screen Press to open the Span valve if your analyzer is equipped with optional calibration valves Span will be indicated above the range at the bottom right of the screen To return to the Measure mode press F4 again Meas...

Page 95: ...e analyzer s digital outputs or digital inputs open or closed To access the I O Status menu press from the Diagnostics menu Press to view the status of the analyzer s standard digital outputs Press to view the status of the analyzer s digital inputs Press to view the status of the Programmable Digital Outputs ...

Page 96: ...t is used to control the digital output function In the example M7 M is the Main Connector on the analyzer s back panel and 7 is the Pin Number on that connector The Status becomes closed when the function is true In the example above the analyzer is in Range 4 Range 4 s status is closed This will result in a closed contact to digital ground It can be measured from the Main Connector Pin 6 digital...

Page 97: ...nt Analyzer Digital Input screens The Pin column indicates the connector and the pin number that is used to control the function In the example M12 M is the Main Connector on the analyzer s back panel and 12 is the Pin Number on that connector The abbreviations are as follows M Main Connector A Auxiliary Int internal for CAI use only When the analyzer is in Remote Mode and the digital input is pul...

Page 98: ... indicated at the bottom of the screen press the left and right arrow buttons to view the next or previous page of Programmable Digital Output statuses The column key is as follows Aux Pin Auxiliary connector on the back panel and pin number on the connector DO Programmable digital output number Function Operator programmed function Status The state the programmed relay is in open or closed NOTES ...

Page 99: ...ocol information See AK Protocol The current status is shown in the upper right corner of the Status Line menu Example above OFF From the Diagnostics menu Press to select On or Off Press from the Status Line menu to turn the AK Status Line On Press from the Status Line menu to turn the AK Status Line Off Example of the Status Line turned on 4 SHCG ...

Page 100: ... averaging times THC CH4 NMHC mode times and CH4 correction factors Press to access the Output Settings menu The Programmable Analog and Programmable Digital outputs can be viewed or set up to fit the operator s needs Press to view or change the current TCP IP parameters Press to access the Data Logging Time screen For CAI use only Press to view or make changes to the Auto Start Settings Press to ...

Page 101: ... Averaging Time THC CH4 NMHC Mode Times and CH4 Correction Factors The Measure Settings menu is accessed by pressing from the Setup menu Press to view or change the Averaging Time of the measured concentration Press to view or change THC CH4 NMHC mode switching times Press to view or set the CH4 Correction Factors ...

Page 102: ... menu press to access the Averaging Time screen The Averaging Time is a sliding average As shown above it can be set from 0 60 seconds Press to open the field to change the time After making your change press again to close the field Press to save your changes and restart the averaging of the measured concentration You will return to the Measure Settings menu ...

Page 103: ...C and CH4 cycles Any gas remaining in the sample stream from the previous mode is purged before integration into the next mode All THC and CH4 readings are displayed as averaged values and the sample read times can be adjusted by the operator See THC CH4 NMHC Mode for more information Use the Up Down arrows to highlight the field you intend to change Press to open the field to change the time in s...

Page 104: ...or should be added before correction Factors To properly adjust for any offsets all four steps need to be done in order from thru There is only one set of Offset and Correction Factor for all ranges Calibrating in CH4 single mode will automatically reset the Offset and CH4 Correction Factor to the default settings of 0 and 1 Press to set the analyzer in THC mode and enter the Manual Zero Calibrati...

Page 105: ...centration does not match press and change the concentration to match Once the concentration stabilizes press to set the span Press to return to the CH4 Correction Factors menu Press to set the analyzer in CH4 mode and enter the manual span calibration screen Introduce CH4 span gas into the rear of the analyzer Set the concentration on the screen to match the Methane concentration from the bottle ...

Page 106: ...utput Settings menu is accessed by pressing from the Setup menu Press to see the Programmable Analogs menu which allows the operator to view or change the analog Output Assignments Output Scaling or make Output Adjustments Press to see the Programmable Digitals menu which allows the operator to view or change the digital Output Assignments choose Output Hold or Clear or conduct an Output Test ...

Page 107: ... accessed by pressing from the Output Settings menu Press to view or reassign the four programmable analog output signals Press to view or set the output scaling of programmable analog output signals Press to set or adjust the analog outputs The operator can set the output to either current or voltage and calibrate the outputs to exactly match the results obtained on a PLC or other remote data rec...

Page 108: ... to access the Output Assignments screen Use the Up Down arrows to highlight the field you intend to change Press to open the field and use the Up Down arrows to change it to the desired signal Press again to close the field Press to save your changes NOTES 1 Analog Output 1 for example is listed as AO 1 in the Output column 2 For information on analog output connections see Analog and Digital Int...

Page 109: ...HC CH4 NMHC mode SamplePres Sample pressure psig AirPres Air pressure psig FuelPres Fuel Pressure AirInjPres Air Inject Pressure FuelInjPres Fuel Inject Pressure FilterTemp Filter temperature C BurnerTemp Burner temperature C OvenTemp Oven temperature C CutterTemp Cutter temperature C PumpTemp Internal pump temperature C SampleEPC of voltage supplied to the Sample electronic proportioning control ...

Page 110: ... output for a specific concentration From the Programmable Analogs menu press to access the Output Scaling screen Use the Up Down arrows to highlight the field you intend to change Press to open the field to change the value After making your change press again to close the field Press to save your changes and return to the Programmable Analogs menu NOTES Analog Output 1 is indicated as AO 1 in th...

Page 111: ...t settings allow the output voltage to follow the range limits Example If Range 1 is set to 10 ppm and Range 2 is 100 ppm in Range 1 10 ppm will 10 VDC and in Range 2 100 ppm will 10 VDC 3 When the analog Output Assignment is set for concentrations and the lower setting is set to 0 00 and the upper setting is set to 10 00 the output will no longer follow the range limit and will be locked to 10 pp...

Page 112: ...back to Measure For information on analog output connections see Analog and Digital Interface From the Programmable Analogs menu press to access the Output Adjustments screen Output Type can be set for mA or 1 5 or 10 VDC Output AO 1 refers to analog output 1 FS is used to toggle between measurement 0 50 and 100 Full Scale Offset zero is used to adjust the output at 0 Gain span is used to adjust t...

Page 113: ... FS column and press until the FS column value reads 100 0 Then use the Left Right arrows to highlight the Gain column Press to open the field Make a small adjustment and press again to close the field and check the output Repeat this procedure as necessary for other outputs When you are finished making all your changes press to save them You will return to the Programmable Analogs menu NOTE Failu...

Page 114: ...s accessed by pressing from the Output Settings menu From the Programmable Digitals menu Press to assign any of the 15 programmable digital outputs to a specific alarm or status Press to set the programmable digital alarms to hold or clear after the alarm is gone The current Output Hold Clear status is shown on the right side of the Programmable Digitals screen after the ellipsis Example Output Ho...

Page 115: ...screen Use the left and right arrow buttons to highlight the field you intend to change Press to open the field and use the up or down arrow button to change the signal Press again to close the field Press to save your changes NOTES 1 For information on digital output connections see Analog and Digital Interface 2 Alarms go open when present and statuses go closed when alarms are active 3 See the ...

Page 116: ...C Voltage FIEPC Fuel Inject EPC Voltage ROvr Over Range AOvr ADC Over Range AUnd ADC Under Range R1NC Range 1 not calibrated R2NC Range 2 not calibrated R3NC Range 3 not calibrated R4NC Range 4 not calibrated Conc1 Concentration Alarm 1 Conc2 Concentration Alarm 2 GenAlarm General Alarm Cal Alarm Calibration Alarm Statuses________________________________________________________________ Zero In Zer...

Page 117: ...e Pressure Air Pressure Fuel Pressure Air Inject Pressure Fuel Inject Pressure Oven Temperature Cutter Temperature Pump Temperature Filter Temperature Sample EPC Voltage Air EPC Coil Voltage Fuel EPC Coil Voltage Air Inject EPC Coil Voltage Fuel Inject EPC Coil Voltage ADC Over Range ADC Under Range ...

Page 118: ...Output Hold Clear menu is accessed by pressing from the Programmable Digitals menu Press to hold programmed alarm outputs until they are manually cleared Press to set the outputs to automatically clear when alarms are no longer present NOTES To manually clear held alarms press from this menu An output alarm cannot be cleared until the alarm is back within its limits Once the outputs are cleared th...

Page 119: ... from the Programmable Digitals menu The Output Test Warning screen shown below first appears asking if you wish to continue the output test If you proceed with the test you must reboot the analyzer to exit the output test To exit the Output Test screen and proceed with normal operation press To continue to the Output Test screen press For information on output connections see Analog and Digital I...

Page 120: ... the state of the output open or closed Press again to change the state back To test all the outputs at once press to change the state of all the outputs they are all Open in the example Press again to change all the output states back Upon completion of the test you will be required to reboot the analyzer to resume operation ...

Page 121: ...t Protocol specifies the addressing scheme Most networks combine IP with TCP establishing a virtual connection between destination and source The IP address Netmask and Gateway may be defined by the user The Port and WinIfPort are assigned 7700 and 2000 by CAI and should not be changed unless required for a certain location Use the Up Down arrows to move the highlight to the setting you wish to ch...

Page 122: ... this feature on These files can only be accessed by CAI To access the Data Logging screen press from the Setup menu To turn Data Logging on press to open the field then change the Logging Interval from 0 to the desired time in seconds After making your change press again to close the field Press to save your change and return to the Setup menu To turn Data Logging off change the interval to 0 and...

Page 123: ...analyzer was last in The operator can set the following parameters Auto Startup Turn the Auto Startup function on or off Wait for min Allow for the time it takes for the analyzer to warm up before calibration Calibrations Set the number of calibrations the analyzer will perform Start Range Specify the range to set upon Power Up Access Level Select the Operator Security Level Remote Manual Set whet...

Page 124: ...ing use the Up Down arrows to move the highlight to the setting you wish to change Press to open the field to change the value After making your change press again to close the field Press to save your changes and return to the Setup menu ...

Page 125: ...librations and data time stamping The Clock Settings screen is accessed by pressing from the Setup menu To change a setting use the Up Down arrows to move the highlight to the setting you wish to change Press to open the field to change the value After making your change press again to close the field Press to save your changes and return to the Setup menu ...

Page 126: ... alarms that are currently active Press to access the Alarm Log The operator can view a log of the last 40 alarms Press to access the Alarm Limits menu The operator can view or change the existing alarm limits Press to turn On or Off the display of the active alarms that scroll across the bottom of the Measure screen The current setting is shown on the Alarms menu on the right side of the screen a...

Page 127: ...Sample Pressure AIEPC Air Inject EPC Voltage AirP Air Pressure FIEPC Fuel Inject EPC Voltage AInjP Air Inject Pressure ROvr Over Range FuelP Fuel Pressure AUnd ADC Under Range FInjP Fuel Inject Pressure AOvr ADC Over Range OvenT Oven Temperature R1NC Range 1 not calibrated PumpT Pump Temperature R2NC Range 2 not calibrated BurnT Burner Temperature R3NC Range 3 not calibrated FiltT Filter Temperatu...

Page 128: ...view the analyzer s last 40 alarms and their current statuses Press to access the Alarm Log screen from the Alarms menu Press to view the next page Press to return to the previous screen Screen Name Year Month Day Hour Minute Alarm Abbreviation Alarm Value Alarm Status ...

Page 129: ...r Range FuelP Fuel Pressure AUnd ADC Under Range FInjP Fuel Inject Pressure AOvr ADC Over Range OvenT Oven Temperature R1NC Range 1 not calibrated PumpT Pump Temperature R2NC Range 2 not calibrated BurnT Burner Temperature R3NC Range 3 not calibrated FiltT Filter Temperature R4NC Range 4 not calibrated CuttT Cutter Temperature Conc1 Concentration Alarm 1 SEPC Sample EPC Voltage Conc2 Concentration...

Page 130: ...emperatures screen It allows the operator to set the upper and lower temperature alarm limits Press to access the Pressures screen It allows operator to set the upper and lower alarm limits for sample and air pressure Press to access the EPC screen It allows the operator to view or change the existing alarm limits of EPC voltage being supplied to the EPC valve Press to access the Concentration Ala...

Page 131: ...Limits menu press to access the Temperatures screen Use the left or right arrow to highlight the alarm limit you wish to change Press to open the field to change the value After making a change press again to close the field Press to save your changes ...

Page 132: ...imits menu press to access the Pressures screen Use the left or right arrow to highlight the alarm limit you intend to change Press to open the field to change the value After making a change press again to close the field Press to save your changes ...

Page 133: ...menu press to access the EPC Voltage Alarm Limits screen Use the left or right arrow to highlight the alarm limit you intend to change Press to open the field to change the value After making a change press again to close the field Press to save your changes ...

Page 134: ...e concentration alarm limit you intend to change Press to open the field to change the value After making a change press again to close the field After the concentration limit is set specify whether the alarm will be set for a High or Low alarm Use the left or right arrow to highlight the alarm type High or Low Press to toggle between Hi or Lo Press to save your changes To set the alarm to a digit...

Page 135: ...ing only the display will be turned off The scrolling alarms will be replaced with the CAI phone number when an alarm is active If there are no alarms only the date and time will be displayed Press from the Alarms Menu to access this menu The current setting is shown in the upper right corner of the Alarm Display menu In the above example On From the Alarm Display On Off menu Press to turn the Ala...

Page 136: ...and CAI Service The Service menu provides access to operator level linear coefficients and CAI factory service From the Menus screen press to access the Service menu Press to view or change operator level linear coefficients Press to access Factory Service menus For CAI use only ...

Page 137: ... order curve From the Service menu press to access the Linear Coefficients screen NOTES Changing linear coefficients can compromise the analyzer s accuracy and ability to function properly To reset Factory Coefficients see Reset Factory Settings Select the corresponding function key for the range you wish to edit In the example was pressed to allow the Range 1 Linear Coefficient to be changed ...

Page 138: ...ighlight the coefficient you intend to change Press to open the field use the left and right arrow buttons to position the cursor and use the Up Down arrows or number keys to make your change Press again to close the field Press to save your changes ...

Page 139: ...e The Factory Service menus can only be accessed by California Analytical Instruments The best way to contact CAI with a support question is to fill out our brief Technical Support Form at http www gasanalyzers com technical_support new ...

Page 140: ... screen press to access the Security menu Press to set the operator s access level The Operator Levels menu allows the operator to choose either Standard Functions or advanced Setup Functions Press to change the password that allows the operator access to the Setup Functions menu Press to enter the master password that resets the Setup Functions password to the original factory setting ...

Page 141: ... and functions Press to set the operator level to Standard Functions for basic operation and calibration No password is required Press to set the operator level to Setup Functions for advanced operators This allows the operator access to all Standard Functions Setup Functions and Parameters Setup Functions requires the operator to enter the password 222 The analyzer will remain in this level until...

Page 142: ...ange the Setup Functions password from the factory preset 222 to a new password From the Security menu screen press to access the Operator Levels screen To change the password press to open the field Enter a new 3 digit password Press again to close the field Press to save the new password ...

Page 143: ...he Reset Password screen To return the password to the original factory password you must enter WIZARD in the field Press to open the field and bring up a cursor Use the Up arrow to scroll to W Use the Right arrow to move to the next letter and scroll to I and so on Repeat this procedure until you have finished entering WIZARD Press and the password for the Setup functions will be reset to 222 ...

Page 144: ...or specific voltage range and signal assignments are assignable from the Setup menu See the following tables for pin numbers and functions Serial Interface The 9 pin Serial Interface connector provides RS 232 remote control and data access to the analyzer via the AK protocol Network Port The TCP IP port allows the analyzer to be accessed via a network connection The analyzer requires a static IP a...

Page 145: ...be used as the return line for the four analog outputs See Programmable Analog Output Adjustments Digital Output There are two types of digital outputs Static Digital Outputs Permanently assigned to often needed functions These are opto isolated solid state Normally Open NO relays that connect to the Digital Ground Main Pin 6 and Pin 28 Programmable Digital Outputs Have dedicated returns for each ...

Page 146: ... Ground Main Pin 6 Note that some lines require only momentary operation and some selection lines are intended to be held continuously DRV The calibration gas valve drivers are application specific and intended for solenoid valve drive 24VDC valves with a maximum wattage of 12 Watts should be used The 24VDC used to operate the valves should be connected to the coils and the analyzer inputs when op...

Page 147: ...Digital Output NO Relay to Digital Ground 12 Set Auto Range Digital Input Hold to Ground in Remote 13 Control Range 1 Digital Input Hold to Ground in Remote 14 Control Range 2 Digital Input Hold to Ground in Remote 15 Control Range 3 Digital Input Hold to Ground in Remote 16 Control Range 4 Digital Input Hold to Ground in Remote 17 Auto Cal Digital Input Momentary Hold to Ground 18 Calibrate Digit...

Page 148: ...ay 5 Digital Output Uses Relay RTN 2 14 User Defined NO Relay 6 Digital Output Uses Relay RTN 2 15 User Defined NO Relay 7 Digital Output Uses Relay RTN 2 16 User Defined NO Relay 8 Digital Output Uses Relay RTN 2 17 User Defined NO Relay 9 Digital Output Uses Relay RTN 3 18 User Defined NO Relay 10 Digital Output Uses Relay RTN 3 19 User Defined NO Relay 11 Digital Output Uses Relay RTN 3 20 User...

Page 149: ...sed to connect a master computer with the following pin assignment Figure 0 1 Serial Interface Pin 3 Txd transmit Pin 2 Rxd receive Pin 5 Gnd ground Interface Specifications Baud Rate 9600 4800 2400 1200 600 300 baud Data Bits 7 or 8 Stop Bit 1 or 2 Don t Care 1 byte adjustable e g 32 Parity Even odd none XON XOFF Active or not active Hand Shake No Ethernet RJ47 If connecting directly to a compute...

Page 150: ...ber is usually 0 For delimiting the command parameters from the channel number another blank follows This may be followed by command parameters with variable lengths Every command ends with the ETX End of Text character The Error Status byte does not indicate the real number of errors For Error Status use the ASTF command Example Using Windows HyperTerminal for Serial RS232 Communications with CAI...

Page 151: ... analyzer Sending the analyzer characters not framed as AK commands should be prevented as the menu could recognize these characters and cause unplanned changes in configuration The AK command was typed into HyperTerminal using the following keystrokes Hit Ctrl B at the same time This will start the text Hit Ctrl Spacebar at the same time Type AKON Function Hit Spacebar Type K0 Channel Hit Spaceba...

Page 152: ...g ASTF 7th Byte Blank 8th Byte K 9th Byte 0 10th Byte Blank D AK instruction parameters lengths variable A AK instruction parameters lengths variable T AK instruction parameters lengths variable A AK instruction parameters lengths variable nth Byte ETX ASCII Code 03 Example STX 02H Example ASTZ K0 Don t Care Any byte default 20H Function Code Code 4 bytes long e g ASTZ Space 20H 20H Channel N Alwa...

Page 153: ... Byte Blank 8th Byte K 9th Byte 0 10th Byte Blank D AK acknowledgement parameters lengths variable A AK acknowledgement parameters lengths variable T AK acknowledgement parameters lengths variable A AK acknowledgement parameters lengths variable nth Byte ETX ASCII Code 03 Example STX 02H Example STZ 0 SREM STBY Don t Care Adjustable factory setting 20H Function Code Same code as command package e ...

Page 154: ... Explanation f Analyzer does not recognize the instruction sent xxxx f BS Analyzer is busy with another function xxxx f SE Syntax error within command parameters or incomplete command xxxx f NA Requested function or data not available xxxx f DF Data error The kind or number of given parameters not valid xxxx f OF Offline The analyzer is offline in local mode Only inquiry commands and SREM set anal...

Page 155: ...y with a running function for example SLIN every arriving control command is ignored except SRES and STBY and the response message is e g SMAN 0 BS If in the SINT mode an additional SINT KO command is received the integrator is reset to 0 and the integration is restarted 7 If the command message contains data that the device cannot process for example ESYZ K0 ABC the response message is ESYZ 0 SE ...

Page 156: ...Numeric Integer Value a0 a4 Polynomial Coefficients s Status Yyymmdd Date of Format Year Month and Day with 2 characters each and no spaces Hhmmss Time of Format Hour Minute and Second with 2 characters each and no spaces In general AK commands are subdivided into three classes Scan commands Axxx Control commands Sxxx Configuration commands Exxx ...

Page 157: ...is not selected t Timestamp 1 10 sec ARMU Raw Engineering Value Command Response Description _ARMU_K0 _ARMU_s_z z_t Raw Engineering Value before linearization offset and gain corrections for t Timestamp 1 10 sec These are the values used to calculate the polynomial coefficients ARAW Raw Detector Volts Command Response Description _ARAW_K0 _ARAW_s_z z_t Raw Detector Volts t Timestamp 1 10 sec AEMB ...

Page 158: ...ns Command Response Description _AKAK_K0 _AKAK_s_M1_w w _M2_x x _M3_y y _M4_z z All existing calibration gas values are responded _AKAK_K0_Mn _AKAK_s_Mn_z z Calibration gas value of Range n AMBU Upper and Lower Range Switchover Values for Auto Range Command Response Description _AMBU_K0 _AMBU_s_M1_w w_W W _M2_x x_X X _M3_y y_Y Y _M4_z z_Z Z Lower and upper range switchover value of auto range ...

Page 159: ...Possible States Response Description State 1 SREM SMAN Remote Manual State 2 STBY SPAU SMGA SNGA SEGA SATK SNGA SATK SEGA SSPL Standby Pause Measuring gas Zero gas Span gas Zero gas during auto cal End gas during auto cal Purging Overflow State 3 SHCG SCH4 STNM SMNM THC mode CH4 mode THC CH4 NMHC mode THC THC CH4 NMHC mode CH4 State 4 SARE SARA Auto range On Auto range Off ...

Page 160: ...essure 7 Check Filter Temperature 8 Check Burner Temperature 9 Check Oven Temperature 10 Check Cutter Temperature 11 Check Pump Temperature 12 Check Sample EPC 13 Check Air EPC 14 Check Fuel EPC 15 Check Air Inject EPC 16 Check Fuel Inject EPC 17 Range Overflow 18 ADC Range Overflow 19 ADC Range Underflow 20 Range 1 Calibration Error 21 Range 2 Calibration Error 22 Range 3 Calibration Error 23 Ran...

Page 161: ...mmand Response Description _ATEM_K0 _ATEM_s_z z_y y_x x 1 Filter Temperature 2 Burner Temperature 3 Oven Temperature 4 Cutter Temperature 5 Pump Temperature _ATEM_K0_x _ATEM_S_xtemp Temperature of x ADRU Pressures Electronic Pressure Control Valve Voltage in Percent Command Response Description _ADRU_K0 _ADRU_s_z z_y y_x x 1 Sample Pressure 2 Air Pressure 3 Fuel Pressure 4 Air Inject Pressure 5 Fu...

Page 162: ...Deviation of Ranges M1 to M4 z z Zero gas relative to last calibration y y Zero gas absolute to factory calibration x x Span gas relative to last calibration w w Span gas absolute to factory calibration AAOG Applied Offsets and Gains Command Response Description _AAOG_K0_ _AAOG_s_M1_z z_y y _M2_z z_y y _M3_z z_y y _M4_z z_y y Offset and Gain of Range M1 to M4 z z Offset yy Gain AANG Verifying Zero...

Page 163: ...viations of Ranges M1 to M4 from span point stored after auto calibration Values measured value z z absolute dev da relative dev dr AFDA Auto Calibration Times and Purge Time Command Response Description _AFDA_K0_SATK _AFDA_s_z_y_x_w Auto calibration times in seconds z Purge time y Verify time x Purge after time w Calibrate time v Total time _AFDA_K0_SSPL _AFDA_s_z Purge time will be responded ...

Page 164: ...ange 2 x x Range 3 w w Range 4 ASYZ Respond System Time Command Response Description _ASYZ_K0 _ASYZ_s_yymmdd_hhmmss System Time yymmdd year month day each 2 characters wide no spaces hhmmss hour minute second each 2 characters wide no spaces AT90 Respond Lowpass Filter Time Command Response Description _AT90_K0 _AT90_s_t Low pass filter time in seconds t filter time in seconds ...

Page 165: ...re 6 Filter Temperature 7 Burner Temperature 8 Oven Temperature 9 Cutter Temperature 10 Pump Temperature 11 EPC Coil Sample Voltage 12 EPC Coil Air Voltage 13 EPC Coil Fuel Voltage 14 EPC Coil Air Inject Voltage 15 EPC Coil Fuel Inject Voltage 16 Concentration 1 Concentration 2 AVER Query Software Version Command Response Description _AVER_K0 _AVER_s_FMAIN_Z_mm dd yyyy_ FUSER_Y_mm dd yyyy_OSMSR_ X...

Page 166: ...ency of the Data in Hz Mode A ASCII Mode UDP_IP Alternative IP address open for the UDP connection when it should use the IP connected to the TCP IP client AGRW Max Absolute Relative Deviation Limits Command Response Description _AGRW_K0_Mn _AGRW_s_z z_y y z Absolute y Relative for range n AFGR Default Factory Polynomial Coefficients Command Response Description _AFGR_K0_Mn _AFGR_s_a0_a1_a2_a3_a4 ...

Page 167: ...tion Parameters Command Response Description _AATK_K0 _AATK_s_z_y_x z 1 CH4 Mode 2 THC Mode y 1 ALL gases 2 Zero gas only AENT Query Calibration Gas Flow Settings Pumps or Valves Command Response Description _AENT_K0 _AENT_s_x x 10 Pump 11 Valves ...

Page 168: ...f all available ranges _ SATK_K0_Mn _SATK_s Start automatic calibration of range n SCH4 Sets CH4 Mode Command Response Description _SCH4_K0 _SCH4_s Sets the measurement mode to CH4 only SEGA Open Valve for Span Gas Calibration Command Response Description _SEGA_K0 _SNGA_s Sets to Span Calibration mode _ SEGA_K0_Mn _SNGA_s Open to Span Calibration mode Range n SEKA Saves Measured Value as New Span ...

Page 169: ...MAN Manual Control to Control Device Manually Command Response Description _SMAN_K0 _SMAN_s Set analyzer in Manual mode SMGA Start Measuring Turn On Pumps if Fitted Command Response Description _SMGA_K0 _SMGA_s Sets analyzer to Measure mode SNGA Open Valve for Zero Gas Calibration Command Response Description _SNGA_K0 _SNGA_s Sets to Zero Calibration mode _ SNGA_K0_Mn _SNGA_s Sets to Zero Calibrat...

Page 170: ...tion _SPAU_K0 _SPAU_s Pause mode Shuts off Flame SRES Reset Command Response Description _SRES_K0 _SRES_s Reset SREM Remote Mode for AK Commands Command Response Description _SREM_K0 _SREM_s Set analyzer in Remote mode SSPL Purge Analyzer with Zero Gas Command Response Description _SSPL_K0 _SSPL_s Open Purge Gas valve STBY Standby Command Response Description _STBY_K0 _STBY_s Standby mode Ignites ...

Page 171: ..._ON _SUDP_s Start data streaming via the UDP channel Configure the channel before starting with EUDP command _ SUDP_K0_OFF _SUDP_s Stop streaming via the UDP channel SVZS Reset Offset to 0 and Gain to 1 Command Response Description _SVZS_K0 _SVZS_s Sets all range offsets to 0 and all gains to 1 ...

Page 172: ...sponse Description _EMBE_K0_M1_ w w_M2_x x_M3_ y y_M4_z z _EMBE_s Set the range full scale limits EMBU Set the Upper and Lower Range Switchover for Auto Range Command Response Description _EMBU_K0_M1_ w w_W W_M2_x x_ X X_M3_y y_Y Y_ M4_z z_Z Z _EMBU_s Set the lower and upper range switchover limits EGRD Set the Range Polynomial Coefficients Command Response Description _EGRD_K0_Mn_ A0_a1_a2_a3_a4 ...

Page 173: ...tion Tolerance Values Command Response Description _EPAR_K0_SATK_ z z_y y_x x_w w _EPAR_s Auto calibration tolerance value z z Range 1 y y Range 2 x x Range 3 w w Range 4 ESYZ Set System Time Command Response Description _ESYZ_K0_ yymmdd_hhmmss _ESYZ_s Set system time yymmdd year month day each 2 characters wide no spaces hhmmss hour minutes seconds each 2 characters no spaces ET90 Set Lowpass Fil...

Page 174: ...larm Numbers and Descriptions 1 Sample Pressure 2 Air Pressure 3 Fuel Pressure 4 Air Inject Pressure 5 Fuel Inject Pressure 6 Filter Temperature 7 Burner Temperature 8 Oven Temperature 9 Cutter Temperature 10 Pump Temperature 11 EPC Coil Sample Voltage 12 EPC Coil Air Voltage 13 EPC Coil Fuel Voltage 14 EPC Coil Air Inject Voltage 15 EPC Coil Fuel Inject Voltage 16 Concentration 1 Concentration 2 ...

Page 175: ...Frequency _ Mode _ UDP_IP _EUDP_s Configure a UDP channel for data streaming of the measuring values via Ethernet UDP Port port for opening the UDP connection Data Frequency Frequency for transmitting the data in Hz Mode A ASCII Mode optional UDP_IP Alternative IP address for opening the UDP connection when it should not be using the IP of the connected TCP IP client optional EEFF CH4 Offset and C...

Page 176: ...Mode y 1 ALL gases 2 Zero gas only EFDA Set Auto Calibration Time Command Response Description _EFDA_K0_SATK_z_y_x _EFDA_s_z_y_x z Purge time y Verify time x Purge after EGRW Set Maximum Allowed Absolute Relative Deviations Command Response Description _EGRW_K0_Mn _EGRW_s_z_x z Absolute y Relative _EGRW_K1_Mn _EGRW_s_z_x K1 or option ...

Page 177: ...s such as bridges routers and gateways that use a single IP address to support multiple independent Modbus end units 2 All Modbus requests and responses are designed to allow the recipient to verify that a message is finished For function codes on which the Modbus PDU has a fixed length the function code alone is sufficient For function codes carrying a variable amount of data in the request or re...

Page 178: ... request Protocol Identifier Used for intra system multiplexing The Modbus protocol is identified by the value 0 Length The Length field is a byte count of the following fields including the Unit Identifier and Data fields Unit Identifier This field is used for intra system routing It is typically used to communicate to a Modbus or a Modbus serial line slave through a gateway between an Ethernet T...

Page 179: ... 0 OFF The LSB of the first data byte contains the output addressed in the query The other bits follow toward the high order end of this byte and from low order to high order in subsequent bytes If the returned output quantity is not a multiple of eight the remaining bits in the final data byte will be padded with zeros toward the high order end of the byte The Byte Count field specifies the quant...

Page 180: ...uts 27 20 is shown as the byte value CD hex or binary 1100 1101 Output 27 is the MSB of this byte and output 20 is the LSB By convention bits within a byte are shown with the MSB to the left and the LSB to the right Thus the outputs in the first byte are 27 20 from left to right The next byte has outputs 35 28 left to right As the bits are transmitted serially they flow from LSB to MSB 20 27 28 35...

Page 181: ...700M HFID 6 2 15 181 Command 01 Read Coil 200 Count 1 Result 01 Command 01 Read Coil 200 Count 16 Result 55 55 hex ...

Page 182: ...starting at zero Therefore registers numbered 1 16 are addressed as 0 15 The register data in the response message are packed as four bytes per register with the binary contents right justified within each byte For each register the first byte contains the high order bits and the second byte contains the low order bits Request Function Code 1 Byte 0x03 Starting Address 2 Bytes 0x0000 to 0xFFFF Qua...

Page 183: ... The contents of Register 0 are shown as the four byte values of 44 9A 52 2C hex or 1234 56789 decimal Here is an example of a request to read Register 40201 Request Response Field Name Hex Field Name Hex Function 03 Function 03 Starting Address Hi 9D Byte Count 04 Starting Address Lo 09 Register Value Hi 40202 33 Number of Registers Hi 00 Register Value Lo 40201 33 Number of Registers Lo 02 Regis...

Page 184: ...Value Hi 40202 33 Number of Registers Hi 00 Register Value Lo 40201 33 Number of Registers Lo 06 Register Value Hi 40201 Register Value Lo 40201 Register Value Hi 40204 Register Value Lo 40204 Register Value Hi 40203 Register Value Lo 40203 Register Value Hi 40206 Register Value Lo 40206 Register Value Hi 40205 Register Value Lo 40205 41 8F 33 33 41 8F 00 00 00 00 Command 03 Read Floating Point Va...

Page 185: ...700M HFID 6 2 15 185 Command 03 Read four Floating Point values starting at Address 1 Result 1234 56789 0 0 1234 568 10000 ...

Page 186: ... addressed as 0 15 The register data in the response message are packed as two bytes per register with the binary contents right justified within each byte For each register the first byte contains the high order bits and the second byte contains the low order bits Request Function Code 1 Byte 0x04 Starting Address 2 Bytes 0x0000 to 0xFFFF Quantity of Input Registers 2 Bytes 0x0001 to 0x007D Respo...

Page 187: ...Function 04 Starting Address Hi 00 Byte Count 02 Starting Address Lo 08 Input Register 9 Hi 00 Quantity of Input Registers Hi 00 Input Register 9 Lo 0A Quantity of Input Registers Lo 01 The contents of Input Register 8 are shown as the two byte values of 00 0A hex or 10 decimal Command 04 Read one integer value from Address 0 Result 1234 ...

Page 188: ...re addressed starting at zero Therefore the bit numbered 1 is addressed as 0 The requested ON OFF state is specified by a constant in the Bit Value field A value of 0xFF00 requests the bit to be ON A value of 0x0000 requests the bit to be off All other values are illegal and will not affect the bit The normal response is an echo of the request returned after the bit state has been written Request ...

Page 189: ...st Response Field Name Hex Field Name Hex Function 05 Function 05 Output Address Hi 00 Output Address Hi 00 Output Address Lo AC Output Address Lo AC Output Value Hi FF Output Value Hi FF Output Value Lo 00 Output Value Lo 00 Command 05 Write a single bit value true to Address 0 ...

Page 190: ...gister numbered 1 is addressed as 0 The normal response is an echo of the request returned after the register contents have been written Request Function Code 1 Byte 0x06 Output Address 2 Bytes 0x0000 to 0xFFFF Output Value 2 Bytes 0x0000 to 0xFFFF Response Function Code 1 Byte 0x06 Output Address 2 Bytes 0x0000 to 0xFFFF Input Registers 2 Bytes 0x0000 to 0xFF00 Error Error Code 1 Byte 0x86 Except...

Page 191: ...x Request Response Field Name Hex Field Name Hex Function 06 Function 06 Register Address Hi 00 Register Address Hi 00 Register Address Lo 01 Register Address Lo 01 Register Value Hi 00 Register Value Hi 00 Register Value Lo 03 Register Value Lo 03 Command 06 write one holding register ...

Page 192: ...rting address and quantity of registers written The analyzer ignores the numbers in the register and byte count and expects four data bytes Request Function Code 1 Byte 0x10 Starting Address 2 Bytes 0x0000 to 0xFFFF Quantity of Registers 2 Bytes 2 Byte Count 1 Byte 4 Registers Value 4 Bytes value Response Function Code 1 Byte 0x10 Starting Address 2 Bytes 0x0000 to 0xFFFF Quantity of Registers 2 B...

Page 193: ...on 10 Function 10 Starting Address Hi 00 Starting Address Hi 00 Starting Address Lo 01 Starting Address Lo 01 Quantity of Registers Hi 00 Quantity of Registers Hi 00 Quantity of Registers Lo 02 Quantity of Registers Lo 02 Byte Count 04 Registers Value Hi 00 Registers Value Lo 0A Registers Value Hi 01 Registers Value Lo 02 Command 16 Write one floating point register ...

Page 194: ...700M HFID 6 2 15 194 Command 16 Write one floating point register at Address 40200 showing error response Not a valid address ...

Page 195: ... read an ASCII string Request Function Code 1 Byte 0x1A Starting Address 2 Bytes 0x0000 to 0xFFFF Quantity of Registers 2 Bytes 1 Response Function Code 1 Byte 0x1A Length of String 1 Byte 0x00 to 0x7D String N Bytes Data Command 26 Read ASCII string from Address 0 ...

Page 196: ...if fitted 6 Fuel Inject Pressure if fitted 7 Filter Temperature 8 Burner Temperature 9 Oven Temperature 10 Cutter Temperature 11 Pump Temperature 12 Sample EPC Voltage 13 Air EPC Voltage 14 Fuel EPC Voltage 15 Air Inject EPC Voltage if fitted 16 Fuel Inject EPC Voltage if fitted 17 Range OverFlow 18 ADC OverFlow 19 ADC UnderFlow 20 Range 1 Calibration Error 21 Range 2 Calibration Error 22 Range 3 ...

Page 197: ... General Alarm 33 Eng units 37 For additional alarms and status 101 0 Manual 1 Remote 102 0 Standby 1 Measure 103 1 Zero 104 1 Span 105 1 AutoCal 106 1 Purge 107 1 Pause 115 0 via Pump 1 via Valves 118 0 Auto Off 1 Auto On 119 0 Auto Off 1 Auto On 145 THC Mode 146 CH4 Mode 148 Dual Switching ...

Page 198: ...103 1 Zero 104 1 Span 105 1 AutoCal 106 1 Purge 107 1 Pause 108 1 Ignite 115 0 via Pump 1 via Valves 118 0 Auto Off 1 Auto On 121 1 Sets Current range Offset to 0 0 122 1 Sets Current range Gain to 1 0 127 1 Sets Offset of Range if Zero Gas 128 1 Sets Gain of Range if Span Gas 133 1 Sets to Range 1 134 1 Sets to Range 2 135 1 Sets to Range 3 136 1 Sets to Range 4 145 THC Mode 146 CH4 Mode 148 Sets...

Page 199: ... Span Corrections 40007 Raw Detector Volts 40009 CH4 Concentration Switching Mode 40011 NMHC Concentration Switching Mode 40013 THC Concentration 40025 Current Range Full Scale Concentration 40031 Sample Pressure 40033 Air Pressure 40035 Fuel Pressure 40037 Air Inject Pressure 40039 Fuel Inject Pressure 40041 Filter Temp 40043 Burner Temp 40045 Oven Temp 40047 Cutter Temp 40049 Pump Temp 40051 Sam...

Page 200: ... Auto Up 40135 Range 2 Auto Down 40137 Range 2 Auto Up 40139 Range 3 Auto Down 40141 Range 3 Auto Up 40143 Range 4 Auto Down 40201 Range 1 Span gas concentration 40203 Range 2 Span gas concentration 40205 Range 3 Span gas concentration 40207 Range 4 Span gas concentration 40225 Dilution Ratio 40227 Sample Pressure Alarm Minimum 40229 Sample Pressure Alarm Maximum 40231 Air Pressure Alarm Minimum 4...

Page 201: ...Oven Temperature Maximum 40259 Cutter Temperature Minimum 40261 Cutter Temperature Maximum 40263 Pump Temperature Minimum 40265 Pump Temperature Maximum 40267 Sample EPV Voltage Minimum 40269 Sample EPV Voltage Maximum 40271 Air EPC Voltage Minimum 40273 Air EPC Voltage Maximum 40275 Fuel EPC Voltage Minimum 40277 Fuel EPC Voltage Maximum 40279 Air Inject EPC Voltage Minimum if fitted 40281 Air In...

Page 202: ...231 Air Pressure Alarm Minimum 40233 Air Pressure Alarm Maximum 40235 Fuel Pressure Alarm Minimum 40237 Fuel Pressure Alarm Maximum 40239 Air Inject Pressure Minimum if fitted 40241 Air Inject Pressure Maximum if fitted 40243 Fuel Inject Pressure Minimum if fitted 40245 Fuel Inject Pressure Maximum if fitted 40247 Fuel Temperature Minimum 40249 Fuel Temperature Maximum 40251 Burner Temperature Min...

Page 203: ...0273 Air EPC Voltage Maximum 40275 Fuel EPC Voltage Minimum 40277 Fuel EPC Voltage Maximum 40279 Air Inject EPC Voltage Minimum if fitted 40281 Air Inject EPC Voltage Maximum if fitted 40283 Fuel Inject EPC Voltage Minimum if fitted 40285 Fuel Inject EPC Voltage Maximum if fitted 40287 Sample Concentration Minimum 40289 Sample Concentration Maximum ...

Page 204: ...nted only to give reasonable service for a reasonable time which constitutes reasonable time and reasonable services shall be determined solely by CAI A complete list of such components and accessories is maintained at the factory b CAI makes no warranty with respect to components or accessories not manufactured by it in the event of defect in any such component or accessory CAI will give reasonab...

Page 205: ...CHANTABILITY AND THAT CAI SHALL HAVE NO LIABILITY FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR FROM ANY CAUSE WHATSOEVER ARISING OUT OF THE MANUFACTURE USE SALE HANDLING REPAIR MAINTENANCE OR REPLACEMENT OF ANY OF THE PRODUCTS SOLD UNDER THIS SALES ORDER SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THAT THE ABOVE LIMITATIONS OR EXCLUSIONS MA...

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