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Cabur EVO EV Smart Chargers

Installation and operating manual

Summary of Contents for EVEVO7S/C

Page 1: ...Cabur EVO EV Smart Chargers Installation and operating manual...

Page 2: ...f the protection against residual current 10 6 5 Overvoltage protection 11 6 6 Installation cables 11 6 7 Supported power supply systems 11 6 8 Installation steps 11 6 9 Installation on stand 15 7 Con...

Page 3: ...figuration 42 8 2 16 Connection to the external current transformer 44 8 2 17 MASTER SLAVE connection 45 8 2 18 MASTER MULTI SLAVE connection 46 8 2 19 Error reports 47 8 2 20 RFID cards registration...

Page 4: ...English derived from Italian version 0 4 0 2 03 04 2023 Cabur Technical Office Pictures from English version of the APP added 0 3 19 04 2023 Cabur Technical Office Details about current transformer s...

Page 5: ...product whenever needed The reproduction of this manual is not allowed without the written authorization by Cabur s r l 2 1 2 About safety The product conforms with the state of the art and the appli...

Page 6: ...charger It is prohibited to reconfigure or modify the product The product may only be operated in perfect conditions 2 1 3 About maintenance Do not open the charger Do not touch the electronic parts...

Page 7: ...he producer is also not liable for damage caused by the actions of third parties atmospheric discharges overvoltage and events related to chemical influences The warranty does not apply to the replace...

Page 8: ...ted under the operating conditions specified in the documentation This documentation is mandatorily to be read by qualified personnel for installation and initial operation as well as by the user for...

Page 9: ...eight 2 5 5 1kg Enclosure material PC ASA UL94 V0 Mounting Wall Stand Electrical data Grid voltage 230 V 15 400V 15 3 phase 230 V 15 1 phase 400V 15 3 phase 230 V 15 1 phase Grid frequency 50 60Hz 1 G...

Page 10: ...re 25 C to 50 C Operating humidity 95 RH 95 RH 95 RH Certificazioni Standards IEC 61851 1 2017 EN 61851 1 2019 CE certificates CE UKCA The integrated protections are not automatically or remotely recl...

Page 11: ...all The anti theft stainless screw provided with the charger 6 3 Installation of the protection against short circuit The charger itself has an overcurrent protection integrated function Nevertheless...

Page 12: ...ectrical installations 6 7 Supported power supply systems Both single phase and three phase chargers support the following power supply systems TN S TN C TN C S TT IT only single phase products are su...

Page 13: ...the mounting template against the wall The height from the centre of the template to the ground should be determined according to the user experience 1500mm is recommended Check the template is fully...

Page 14: ...lso Remove the anti theft screw highlighted by the red circle in the picture The metal bracket is already attached to the charger and must be disconnected to perform these operations Fix the metal bra...

Page 15: ...al blocks Make sure the input cable is not powered Connect the cables to the terminal blocks and fix them with the screws The polarities of the cables must be respected In addition to the cable gland...

Page 16: ...he charger Do not use the device if the cover cannot be closed for any reason 6 9 Installation on stand If the user decides not to install on the wall but on the dedicated stand the stand is provided...

Page 17: ...se of newly poured concrete platform wait until it is solidified before proceeding 2 The depth of the M10 bolts buried in the poured platform shall be not less than 150mm while the exposed length is r...

Page 18: ...An M6x20 bolt needs to be added to the stainless steel nut at the bottom of the stand to provide ground protection 5 Remove the wall mounted metal plate that comes with the charger Then remove the fou...

Page 19: ...ding it bottom side on the dedicated binaries and check it is stable Each stand can be mounted with two back to back chargers Fix the anti theft screw again to secure the device to the stand 7 Remove...

Page 20: ...the terminal blocks and fix them with the screws The polarities of the cables must be respected In addition to the cable gland which must be strictly closed the usage of a cable fixing mechanism coul...

Page 21: ...son 7 Connectivity The following communication interface are present on the charger WiFi Ethernet 4G Bluetooth RS 485 8 Operations After the charger is installed it is ready for charging the EVs The f...

Page 22: ...Fast blinking Pause during the charging process Blue No blinking Charging mode setup the charger is preparing to start the charging process Blue Blinking slowly Charging mode the charging process is...

Page 23: ...d 8 2 2 First connection of the APP Step Description Picture 1 Be sure the Bluetooth is enabled 2 Be sure the Bluetooth is not connected to other devices 3 Open the EV EVO APP by clicking on the icon...

Page 24: ...e pencil icon indicated by the red arrow the user can access the setting page for nickname and language Clicking on the top right icon the Bluetooth device searching process starts 6 If no compatible...

Page 25: ...24 Step Description Picture 7 As soon as compatible devices are found the user should click on the red circled symbol to connect 8 Click again on the selected device...

Page 26: ...password is automatically remembered from the second connection on 10 The APP home page appears on some mobile devices it could be necessary to scroll down to see the complete page 8 2 3 Statistical...

Page 27: ...er should click on the tab in the red circle 2 The page containing the statistical data is opened 8 2 4 Power level configuration In the APP home page it is possible to configure the power level in st...

Page 28: ...lue represents from now on the maximum power value the charger will provide to the EV 8 2 5 Network configuration The network configuration menu allows the network type selection and the configuration...

Page 29: ...is selected its parameters must be set with dedicated fields that are displayed accordingly Note at the end of the configuration be sure to click on the Confirm button at the end of the page scroll d...

Page 30: ...ectors refer to the installation paragraph 8 2 6 Grid type configuration The grid type configuration menu allows the grid type selection and the related parameter configurations Step Description Pictu...

Page 31: ...ystem Configuration 3 Select the most appropriate grid type TN TT IT Note for IT systems the maximum allowed voltage is 240 Vac 8 2 7 Charging mode configuration See paragraph 9 8 2 8 Charging reports...

Page 32: ...ption Picture 1 Click on the configuration icon the top right icon in the red circle Insert the user password the same used in the first time connection 2 In the configuration page click on the Chargi...

Page 33: ...right bottom button 8 2 9 Operating mode configuration online offline The operating mode menu allows to set the charger in offline local or online OCPP based mode Step Description Picture 1 Click on...

Page 34: ...ed Set the configuration switch based on the following details Offline the switch is not activated local mode Online the switch is activated OCPP 8 2 10 Remote activation contact configuration dry con...

Page 35: ...ription Picture 1 Click on the configuration icon the top right icon in the red circle Insert the user password the same used in the first time connection 2 In the configuration page click on the Dry...

Page 36: ...ing based on the relay contact on pin 11 EMER_STOP and 12 GND_OUT as displayed in the picture If the contact is closed the charger is ON If the contact is open the charger is OFF Note when the dry con...

Page 37: ...on in the red circle Insert the user password the same used in the first time connection 2 In the configuration page click on the OCPP tab 3 Set all the OCPP parameters as provided by the OCPP platfor...

Page 38: ...ck GetConfiguration YES GetDiagnostics YES X To be agreed with the OCPP platform administrator GetLocalListVersion YES RemoteStartTransaction YES RemoteStopTransaction YES ReserveNow YES Reset YES Sen...

Page 39: ...topTxnAlignedData Energy Active Import Register StopTxnSampledData Energy Active Import Register ConnectorPhaseRotation Unknown 8 2 12 Dynamic power management and load balancing The load balancing me...

Page 40: ...he switch in the picture Note when the switch is activated the user will access to the configuration fields for all the involved parameters 4 The parameters to be set are in the picture Please refer t...

Page 41: ...the available current is 6 A or more but the charging current is limited at 6 A If the available green current is below 6 A the grid will add the necessary power selectable in the range 0 5 A only in...

Page 42: ...sses the default code value is 701 Serial configuration 8 bits no parity 1 stop bit Baud Rate 9600bps Address ModBus 2 8 2 14 1 phase meter configuration The 1 phase meter configuration is performed t...

Page 43: ...eeded Note the meter configuration instructions are only provided for convenience purposes Please refer to the meter official manual for the configuration process details 8 2 15 3 phase meter configur...

Page 44: ...boxed in red The RS 485 cables are inserted through the same access path used for the supply cables the power supply must be disconnected in this phase 2 The RS 485 signals from the meter shall be con...

Page 45: ...nected as in the following Connection of the current transformer to the charger Step Description Picture 1 The external current transformer is connected to the charger through the RS 485 bus The RS 48...

Page 46: ...nted in the correct direction The arrow must have the same direction of the flowing current see picture 3 After the external meter is connected the charger must be closed again with its covers This is...

Page 47: ...n the system The other chargers defined as the SLAVEs are connected to the MASTER through the ethernet cable or by the wifi interface in both cases a network equipment is needed and receive from the M...

Page 48: ...ch start later will have a proportional but decreasing current value assigned S1 S2 S3 S4 Totale T1 32 A Not charging Not charging Not charging 50 A T2 32 A 18 A Not charging Not charging 50 A T3 32 A...

Page 49: ...tion icon the top right icon in the red circle Insert the user password the same used in the first time connection 2 This is a hidden menu To make it appear click on the blue circled icon for 5 times...

Page 50: ...v format by clicking the highlighted button 8 2 20 RFID cards registration The RFID card menu allows to register the new RFID cards in the charger memory and to view the previously registered ones Ste...

Page 51: ...RFID card tab 3 To register a new card click on the green button to read the card hold the card near to the reader the read number will be displayed in the field above the green button click on the bu...

Page 52: ...con for 5 times and insert the access password when requested In the configuration page click on the Remote Upgrade tab 3 The page in the picture is displayed Insert in the indicated field the URL of...

Page 53: ...Click on the configuration icon the top right icon in the red circle Insert the user password the same used in the first time connection 2 This is a hidden menu To make it appear click on the blue ci...

Page 54: ...SE B mode no integrated cable connect the cable to the charger and then to the EV on the other side In the CASE C mode integrated cable connect the cable to the EV The charging process can start in th...

Page 55: ...icture 1 Open the APP The home page is displayed 2 Click on the configuration icon the top right icon in the red circle 3 Insert the user password the same used in the first time connection and click...

Page 56: ...ing connector cannot be disconnected during the charging process To stop the charging process it is often necessary to open the car Warning for the CASE B mode without the integrated cable there is an...

Page 57: ...lowing table Step Description Picture 1 Open the APP The home page is displayed 2 When the vehicle is connected and ready to charge the home page of the APP changes its background colour to blue Note...

Page 58: ...he page The process is completed and the vehicle can be disconnected Warning the charging connector cannot be disconnected during the charging process Warning for the CASE B mode without the integrate...

Page 59: ...hicle is connected to the charger The front LED AREA1 change its colour to blue indicating the plug in status of the vehicle Note the APP home page background colour changes to blue accordingly 2 To s...

Page 60: ...e charging power level can be scheduled with a dedicated programming BOOST mode The charging start stop time can be programmed too Note to have the automatic start stop behaviour the FREE mode must be...

Page 61: ...60 3 Enter in the Power Period configuration menu to set the power level to be used in the BOOST schedule...

Page 62: ...61 4 Different time schedule can be set and added as per the user needs...

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