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1.1 

Instructions

Important information and instructions in this documentation are designated as follows:

Danger!

Draws your attention to an exceptionally grave, impending danger to your health or life.

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Warning!

Indicates a hazardous situation that could lead to injuries or material damage.

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Attention!

Draws attention to possible dangers, material damage or loss of quality. 

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Notice! 

Gives you tips. They make a working sequence easier or draw attention to important working processes.

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Environment!

Gives you tips on protecting the environment.

Handling instruction

Reference to section, position, illustration number or document.

Option (accessories, peripheral equipment, special fittings).

1.2 

Intended Use

•  The device is manufactured in accordance with the current technological status and the recognized safety rules. 

However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible 

assets can arise during use. 

•  The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with 

regard to safety and dangers as stated in the operating manual. 

•  The device is to use only in combination with a MACH4 label printer.

•  The device is intended exclusively for rewinding suitable materials that have been approved by the manufacturer. 

Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall not be 

liable for damage resulting from unauthorized use; the user shall bear the risk alone.

•  Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s 

maintenance recommendations and specifications.

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Notice! 

The complete documentation is currently in the Internet

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Introduction

Summary of Contents for ER4/210

Page 1: ...External Rewinder Operator s Manual ER4 210 ...

Page 2: ...ies between documentation and product can occur Please check www cabgmbh com for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Operator s Manual Translation of the Original Version for the following products Germany cab Produkttechnik GmbH Co KG Postfach 1904 D 76007 Karlsruhe Wilhelm Schickard Str 14 D 76131 Karlsruhe T...

Page 3: ...Contents of Delivery 8 3 2 Mount the Connecting Set 8 3 3 Connecting to Power Supply 9 4 Alignment 9 4 1 Sighting the External Rewinder to the Printer 9 4 2 Selection of the Rewind Direction 10 4 3 Alignment the Guide Axle 10 5 Operation 11 5 1 Rewinding Directly onto the Rewind Axle 11 5 2 Rewinding onto 40 mm 1 6 in Cardboard Core 12 5 3 Rewinding onto 76 mm 3 in Cardboard Core 13 6 EC Declarati...

Page 4: ...atus and the recognized safety rules However danger to the life and limb of the user or third parties and or damage to the device and other tangible assets can arise during use The device may only be used for its intended purpose and if it is in perfect working order and it must be used with regard to safety and dangers as stated in the operating manual The device is to use only in combination wit...

Page 5: ...sely hanging pieces or long hair can get caught in parts of the device Attention Switch off the device in case of changing the turn direction Warning Do not try to manipulate or repair parts they are not described in the manuals of the external rewinder or the printer 1 4 Environment Obsolete devices contain valuable recyclable materials that should be sent for recycling X X Send to suitable colle...

Page 6: ...ing set 2 2 Technical Specification ER4 210 Max Material Width 120 mm 4 7 in Max Rewinder Diameter 210 mm 8 3 in Core Diameter 40 mm 1 6 in on rewind axle 40 mm 1 6 in on cardboard core 76 mm 3 in on cardboard core with adapter Rewind Speed max 300 mm s 12 in s Label Rewinding Labels in or outside Dimensions Height 280 mm 11 in Width 260 mm 10 2 in Depth 270 mm 10 6 in Weight 5 0 kg 11 lb Operatin...

Page 7: ...ption Figure 1 Device overview 1 Switch Rotating Direction 7 Clamp 2 Rewind Axle 8 Power Switch 3 Roll 9 Power Input Module 4 Guide Axle 10 Knurled Nut 5 Rewind Adapter 11 Connection Plate 6 Plate 12 Adapter Plate 11 10 12 7 9 6 5 4 3 2 1 8 ...

Page 8: ...al to get a defined and fixed position of the external rewinder ER4 210 to the printer MACH4 1 Put the two guidings 4 into the suitable holes 5 on the bottom side of the printer 2 On the connecting plate are two pins 2 mounted to put in the holes 1 at the feet of the external rewinder 4 1 Sighting the external rewinder to the printer 3 Fix the position of the printer and external rewinder via the ...

Page 9: ...s possible to use the printer both with a voltage of 230V 50 Hz and with a voltage of 115V 60 Hz without making changes to the printer Warning Risk of injury by rotating engine parts Make sure the power switch 1 is in position O OFF before connecting the printer to a power supply When switching on the Rewinder starts immediately without or with loose material 5 4 3 2 1 6 4 1 Sighting the External ...

Page 10: ...ounterclockwise 2 Move it in the guide plate 2 up to the desired positioning 3 Fasten the guide axle 1 by turning it clockwise Figure 5 Direction of rewinding X X Turn off the rewinder and set the switch 1 to the required direction of rewinding Rewinding with labels inside Rewinding with labels outside 4 2 Selection of the Rewind Direction The selection of the rewind direction is depend of using a...

Page 11: ...labels The full line is valid for outside wound labels 2 Feed the label strip over the guide axle 9 and under the roller 8 to the rewind axle 7 3 Attach the label strip appropriately to the rewind axle by sliding the clamp 5 over the label strip with the clamp set in the groove of the rewind axle 7 4 Slide the clamp 5 as far as possible towards the disc 6 5 Slide the plate 4 onto the rewind axle s...

Page 12: ...h consideration of the selected rewinding direction to the cardboard core using adhesive tape or label 4 Slide the plate 5 with the knurled screw outward onto the rewind axle until it stops i Notice Consider the required direction of rewinding The broken line is valid for inside wound labels The full line is valid for outside wound labels 5 Tighten the knurled screw 4 on the plate 6 Switch on the ...

Page 13: ...d rewind adapter 3 onto the rewind axle 4 and slide it towards the first adapter until the clearance between the outer edge of it and the disc 1 is a little less than the width of the cardboard core Tighten the knurled screw 2 3 Put the cardboard core 5 on the rewind axle 2 4 Feed the label strip over the guide axle 9 and under the roller 8 up to the cardboard core 5 5 Affix the end of the label s...

Page 14: ...made to any device as designated below this statement shall thereby be made invalid Device External Rewinder Type ER4 210 Applied EU Regulations and Norms Applied Norms Directive 2006 42 EC on machinery EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 14121 1 2007 EN 60950 1 2006 EN 61558 1 2005 Directive 2004 108 EC relating to electromagnetic compatibility EN 55014 1 2006 EN 55014 2 1997 A1 2001 E...

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