C. Davis Systems CDS-LC Operation Manual Download Page 9

C. Davis Systems

CDS-LC

4.3

Operation Description

4.3.1

Make sure all safety guards are in place during operation. (main 
cover #1 above)

4.3.2

During operation DO NOT insert anything other than wire into the 
crimper.

4.3.3

Switch on the "Power" switch (#10 above) located on top of the 
electrical box by pressing once (once more to turn off). The 
Feeder Bowl will turn on and contacts will feed to the Crimper.  
The Crimper will grip the part. 

4.4

Manual Operation

4.4.1

The operator now inserts a wire into the Split Funnel until it stops.

4.4.2

The operator must keep a slight down pressure on the crimper 
while activating the pedal to ensure insulation is butted up against
the contact.  Depressing the pedal causes the Funnel to open 
allowing for full insertion.  The crimper then crimps the contact 
onto the wire.

4.4.3

The operator now releases the pedal and removes the 
wire/contact assembly from the funnel. The machine will reload 
automatically.

4.4.4

Note: Optimum performance is achieved by depressing and 
releasing the pedal in one quick motion and removing the wire 
immediately after being crimped.

4.5

Shut-Down Procedure 

Turn off the machine by pressing the start / stop button located on 
top of the electrical box.  If the machine is to be dormant for an 
extended period of time, unplug the power cord and remove the air 
supply to prevent condensation in air lines.

Model #CDS-LC C. Davis Systems Inc.  Operations Manual

Summary of Contents for CDS-LC

Page 1: ...ors away from work area 1 1 1 9 Do Not Abuse Cords 1 1 1 10 Disconnect Machine 1 1 1 11 Remove Tools 1 1 1 12 Sharp Objects 1 1 SECTION 2 2 0 SYSTEM DESCRIPTION 2 1 2 1 Feeder 2 1 2 2 Crimper 2 2 2 3...

Page 2: ...ION 6 6 0 MAINTENANCE 6 1 6 1 Maintenance Procedures 6 1 6 2 Crimper Disassembly 6 1 6 3 Contact Sensor Adjustment not typical on LC models 6 2 6 4 Sensor Amplifier Adjustment 6 2 SECTION 7 7 0 SPARE...

Page 3: ...deep x 12 in high For operation the machine requires a constant air supply of 100 to 120 psi with adequate volume 3 5 cfm When reading this manual pay particular attention to DANGER CAUTION and NOTE s...

Page 4: ...a clean 1 7 Avoid Dangerous Environment Do not operate machine in damp or wet locations and keep work area well lit 1 8 Keep Visitors away from work area 1 9 Do Not Abuse Cords Never pull machine by p...

Page 5: ...supply quick disconnect the electrical power cord and the foot switch 2 1 Feeder Vibratory feeder bowl configured to feed contact listed in the system description is mounted to an aluminum base plate...

Page 6: ...it jaws mounted on a base with removable hyperbolic steel funnels that guide the wire into the contact After the wire is crimped the jaws are opened with a small air cylinder The jaw guide retains the...

Page 7: ...sensors according to the sensor adjustments in section 6 3 3 1 4 Set the gap between the Slide Escapements and the feeder bowls The gap should not be big enough for the contact to fall into On Vertica...

Page 8: ...tact will jam the Feeder mechanism 4 2 Start Up Procedures Refer to drawing Below 4 2 1 Load specified contacts in the bowl factory determined by opening the hinged access cover item 1 Feed in the con...

Page 9: ...vating the pedal to ensure insulation is butted up against the contact Depressing the pedal causes the Funnel to open allowing for full insertion The crimper then crimps the contact onto the wire 4 4...

Page 10: ...cycle power by feeding pressing button twice Bowl is overfilled Turn OFF machine remove excess contacts and clear exit for proper shuttling Contact stuck in the Turn OFF machine feed tube shake feed t...

Page 11: ...Replace if needed Machine rattles Feeder bowl is set to Reset bowl gap real loud when close to Escapement according to section contact is selected 3 1 Contact stuck between Remove contact from bowl a...

Page 12: ...NT WHEN COVER IS REMOVED 6 1 1 The air filter should be inspected regularly The regularity of inspections is dependent upon the accumulation of water and debris in the air lines Replace filter as nece...

Page 13: ...re mounted on top of it To remove the jaws remove the 2 socket head cap screws that hold the funnel jaw guide in place item 11 Gently slide the jaws as one unit off the 2 dowel pins The jaws are held...

Page 14: ...now be properly adjusted With the contact removed the red LED should be off There may also be other amplifiers located in the electrical box They are to be set in the same manor above The CDS LC mode...

Page 15: ...entation devise that puts the contact into position before dropping it into the Escapement The Orientation devise is mounted directly to the feeder bowl It must be aligned with the Escapement to feed...

Page 16: ...weeks 8 CDS P048 B Duetsch crimper 4 weeks 9 CDS P063 Funnel Jaw Assembly 4 weeks 10 CDS M041 Funnel Jaw Guide 4 weeks 11 CDS P059 Funnels 4 weeks 12 CDS P037 Feeder Controller Cube 2 weeks 13 CDS P1...

Page 17: ...C Davis Systems CDS LC Model CDS LC C Davis Systems Inc Project 3524 Operations Manual April 20 Page 1 of 1...

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