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PRODUCT NUMBERING SYSTEM

The compressor you have purchased is a combination of nearly 100 different components, all of which have been carefully 
designed, engineered, and assembled to ensure a long, dependable, trouble-free life. The product has been fully tested at 
the factory and has gone through quality-control inspection prior to shipping.

Like any mechanical piece of equipment, it is necessary to fully understand the proper use of its operation and application. 
Misuse of this valuable and helpful air-power source may shorten its expected life as well as void the warranty of the entire 
unit. We ask you take the time to read this manual to ensure the dependable service you can expect from your C-Aire compressor.

Failure to do so can cause serious injury and may void all warranties.

Please take special notice of the safety precautions and safety information contained in this manual. Compressed air, like 
electricity, is a very helpful and necessary tool. However, compressed air can be extremely dangerous and harmful when it is 
not understood or is misused.

INTRODUCTION

TABLE OF CONTENTS

B

: Baseplate

H

: Horizontal Tank

V

: Vertical Tank

      (Only on S500 and larger)

R

: Riser Mount

MOUNTING OPTIONS

HD

: Heavy Duty 

 

(15,000+ hour life)

SD

: Standard Duty

 (5,000+ hour life)

LD

: Light Duty

 

(2,000+ hour life)

SERIES

1

: Single Phase

3

: Three Phase

PHASE

115 

(Available on S500 

            and smaller)

230

 (208/230v)

460

VOLTAGE

P

: Prewired Power Cord

S

: Prewired Magnetic Starter

U

: 30-40psi Adjustable Pressure

 Switch

D

: Digital Pressure Switch

     

(Also available in PU and SU)

ADDITIONAL OPTION

S500

HD

U

SD

300

HD

175

265

325

500

750

900

1300

1700

LD

260

261

Not all combinations are possible.

Product Numbering System .................................................1 
Safety ..................................................................................2 
Receiving and Inspection ....................................................2 
Installation..........................................................................2 
Electrical .............................................................................3 
Parts Identification..............................................................7 
Lubrication ..........................................................................9 

Start-up ............................................................................10
Maintenance .....................................................................10
Valves and Switches .........................................................10 
Pulley/Sheave Alignment and Belt Tension ........................11 
Warranty ............................................................................12 
Troubleshooting .................................................................13 
Installation Checklist ........................................................14

1

COMPRESSOR CAPACITY FOR DRY SYSTEMS

 

STANDARD DRY SYSTEM

LOW PRESSURE SYSTEMS

Model #

HP

Tank Size

40 psi

20 psi

10 psi

Light Duty

S260R-LD1-115P

1

1 gallon

260 gal.

520 gal.

1,040 gal.

Light Duty

S261R-LD1-115PD

1

NA

261 gal.

522 gal.

1,200 gal.

Standard Duty S300 SD

1.5

3 gallon

300 gal.

600 gal.

1,200 gal.

Heavy Duty

S175H-HD

1

3 gallon

208 gal.

416 gal.

832 gal.

Heavy Duty

S265H-HD

1.5

3 gallon

305 gal.

610 gal.

1,220 gal.

Heavy Duty

S325H-HD

1.5

3 gallon

372 gal.

744 gal.

1,488 gal.

Heavy Duty

S500 HD

1.5

30 gallon

559 gal.

1,118 gal.

2,236 gal.

Heavy Duty

S750 HD

3

30 gallon

870 gal.

1,740 gal.

3,480 gal.

Heavy Duty

S900 HD

5

30 gallon

925 gal.

1,850 gal.

3,700 gal.

Heavy Duty

S1300HD

5

60 gallon

1,390 gal.

2,780 gal.

5,560 gal.

Heavy Duty

S1700HD

7.5

60 gallon

2,400 gal.

4,800 gal.

9,600 gal.

Summary of Contents for S1300HD

Page 1: ......

Page 2: ...fe LD Light Duty 2 000 hour life SERIES 1 Single Phase 3 Three Phase PHASE 115 Available on S500 and smaller 230 208 230v 460 VOLTAGE P Prewired Power Cord S Prewired Magnetic Starter U 30 40psi Adjus...

Page 3: ...to decrease risk of bursting NOTE Per UL 1450 46 17 C Aire recommends a maximum of 70 duty cycle for its compressors Upon receipt inspect the unit for damage and missing parts If either is apparent ma...

Page 4: ...SCHARGE PIPING CAUTION Do not operate unit without inlet air filtration If the air is dirty pipe the filter to a source of clean air Do not install piping with a diameter lower than that of the pump i...

Page 5: ...electrical controls must be in accordance with NFPA 70 1996 National Electric Code National Electric Safety Code and state and local codes Failure to abide by the national state and local codes may re...

Page 6: ...o unit Dashedlinesrepresentwiressuppliedbyothers Atinstallation thecustomeristoprovide Disconnect and branch circuit overcurrent protection and grounding between the power supply and the electrical co...

Page 7: ...rical Code NEC the Canadian Electrical Code CEC and or any local codes having precedence THREE PHASE STANDARD MAGNETIC MOTOR STARTER WITH AUTOMATIC START STOP CONTROL PRESSURE SWITCH MOTOR BLK BLK BLK...

Page 8: ...95W2 Oil Capacity 2 23QT C Aire Synthetic Compressor Oil Recommended Replacement Parts Air Filter 210 0952 Check Valve BR c 7575 ST Check Valve Breather Pump Serial Tag Check Valve Pressure Gauge Air...

Page 9: ...y Relief Valve Pressure Switch OFF AUTO Unloader Valve Unloader Valve Safety Relief Valve Pressure Switch Electric Motor Belt Guard Electric Motor Sight Glass Sight Glass specific part numbers Belt Gu...

Page 10: ...ommended when using synthetic oil The oil drain plug is located at the base of the pump see diagram The oil fill plug is located at the top of the pump header see diagram CAUTION Never remove either o...

Page 11: ...ION Open the drain valve slowly to release the moisture as pressure in the tank can cause the moisture to expel at very high velocity C Aire recommends installing an automatic tank drain valve EL CRDV...

Page 12: ...r can be adjusted per the instructions below PULLEY SHEAVE ALIGNMENT AND BELT TENSION COMPRESSOR SHEAVE DOWNWARD DEFLECTION INCHES MOTOR PULLEY DIAMETER SPAN LENGTH DIRECTION OF FORCE APPLIED SETTING...

Page 13: ...ATION LOSS OF USE LOST PROFITS LOST INCOME WHETHER SUFFERED BY THE BUYER OR A THIRD PARTY HEAVY DUTY SERIES WARRANTY C Aire warrants its compressor pumps from the Heavy Duty Series noted by the HD in...

Page 14: ...See pressure switch adjustment Reset overload Replace rod Replace complete piston assembly Tighten Replace Valves Tighten Level or shim compressor so all feet touch the floor before tightening down Re...

Page 15: ...e electrical connections Ensure the correct gauge wire is used based on the Amp draw and distance to the circuit breaker box Distance to circuit box Gauge wire used from box to compressor Amp rating f...

Page 16: ...em pressure 13 40psi Air Source Dry Pipe Valve No Air Pressure Maintenance Device On 13psi air pressure Off 40psi air pressure Water in system Low Pressure High Pressure System pressure controlled by...

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