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- No electrical power

- Loose wire connections

- Pressure switch not making contact

- Overload/stripped

- Connection rod bearings

- Wrist pins, wrist pin bearings

- Loose connecting rod nut

- Valves

- Mounting bolts loose

- Compressor not mounted properly

- Pulley and Flywheel misaligned

- Belt loose

- Bent Crankshaft

- Broken first stage valve

- Check all fittings

- Make sure Petcock is closed

- Faulty Check Valve

- Dirty air filter

- Blown cylinder head gasket

- Worn or broken valves

- Air leaks

- Loose belts

- Motor overload

- Malfunctioning or improperly adjusted 

  

pressure switch or pilot valve

- High ambient temperature

- Wrong size fuses or breaker

- Wrong size wire

- Motor starting under load

- Loose wires

- Compressor is being overworked

- Variable overload on compressor started 

  

needs adjusting

- Compressor will not operate

User not responsible to service any electrical issues. Call C-Aire Compressors or electrician

- Knock occurs while compressor 

  

is loading

- Compressor vibrates

- Air is blowing out of inlet

- Tank does not hold pressure when 

  

compressor is turned off

- Tank pressure builds up slowly

- Reset mechanism cuts out repeatedly. 

  

Fuses of proper size blow.

- Fuses or breaker trip

- Turn on power

- Tighten connection

- See pressure switch adjustment

- Reset overload

- Replace rod

- Replace complete piston assembly

- Tighten

- Replace Valves

- Tighten

- Level or shim compressor so all feet 

  

touch the floor before tightening down

- Realign

- Tighten belts

- Replace Crankshaft

- Replace valves

WARNING:

 Bleed tank. Disassemble 

  

Check Valve assembly, clean or replace 

  

faulty parts.

DANGER:

 Do not disassemble 

  

Check Valve with air in tank

- Clean or replace filter element

- Install new gasket

- Install new valve

- Tighten joints

- Tighten belts

- Shut down immediately to

  

avoid damage

- Adjust or replace

- Provide ventilation

- Check fuse/breaker size

- Check volts/Amps

- Make sure pump is unloading when 

  

compressor shuts off

- Check electrical connections

- Compressor should not run more than 

  

6 out of 10 minutes on average

- Call C-Aire

- Too much oil in Crankcase

- Improper weight of oil

- Obstructed Crankcase vent

- Dirty/plugged intake filter

- Worn piston rings

- Scored cylinder

- Excessive oil consumption

- Drain to proper level

- Replace with proper oil

- Replace dipstick or oil fill plug or 

  

Crankcase vent

- Clean/replace intake filter

- Have unit serviced

- Have unit serviced

- Poor ventilation

- Improper pump rotation

- Internal pump problem

- Overheating compressor

- Relocate compressor

- Rewire for correct rotation

- Have unit serviced

- Condensation in the air receiver

- Water in air receiver

- Drain daily or install an Automatic

  Tank Drain

TROUBLESHOOTING

13

Summary of Contents for S1300HD

Page 1: ......

Page 2: ...fe LD Light Duty 2 000 hour life SERIES 1 Single Phase 3 Three Phase PHASE 115 Available on S500 and smaller 230 208 230v 460 VOLTAGE P Prewired Power Cord S Prewired Magnetic Starter U 30 40psi Adjus...

Page 3: ...to decrease risk of bursting NOTE Per UL 1450 46 17 C Aire recommends a maximum of 70 duty cycle for its compressors Upon receipt inspect the unit for damage and missing parts If either is apparent ma...

Page 4: ...SCHARGE PIPING CAUTION Do not operate unit without inlet air filtration If the air is dirty pipe the filter to a source of clean air Do not install piping with a diameter lower than that of the pump i...

Page 5: ...electrical controls must be in accordance with NFPA 70 1996 National Electric Code National Electric Safety Code and state and local codes Failure to abide by the national state and local codes may re...

Page 6: ...o unit Dashedlinesrepresentwiressuppliedbyothers Atinstallation thecustomeristoprovide Disconnect and branch circuit overcurrent protection and grounding between the power supply and the electrical co...

Page 7: ...rical Code NEC the Canadian Electrical Code CEC and or any local codes having precedence THREE PHASE STANDARD MAGNETIC MOTOR STARTER WITH AUTOMATIC START STOP CONTROL PRESSURE SWITCH MOTOR BLK BLK BLK...

Page 8: ...95W2 Oil Capacity 2 23QT C Aire Synthetic Compressor Oil Recommended Replacement Parts Air Filter 210 0952 Check Valve BR c 7575 ST Check Valve Breather Pump Serial Tag Check Valve Pressure Gauge Air...

Page 9: ...y Relief Valve Pressure Switch OFF AUTO Unloader Valve Unloader Valve Safety Relief Valve Pressure Switch Electric Motor Belt Guard Electric Motor Sight Glass Sight Glass specific part numbers Belt Gu...

Page 10: ...ommended when using synthetic oil The oil drain plug is located at the base of the pump see diagram The oil fill plug is located at the top of the pump header see diagram CAUTION Never remove either o...

Page 11: ...ION Open the drain valve slowly to release the moisture as pressure in the tank can cause the moisture to expel at very high velocity C Aire recommends installing an automatic tank drain valve EL CRDV...

Page 12: ...r can be adjusted per the instructions below PULLEY SHEAVE ALIGNMENT AND BELT TENSION COMPRESSOR SHEAVE DOWNWARD DEFLECTION INCHES MOTOR PULLEY DIAMETER SPAN LENGTH DIRECTION OF FORCE APPLIED SETTING...

Page 13: ...ATION LOSS OF USE LOST PROFITS LOST INCOME WHETHER SUFFERED BY THE BUYER OR A THIRD PARTY HEAVY DUTY SERIES WARRANTY C Aire warrants its compressor pumps from the Heavy Duty Series noted by the HD in...

Page 14: ...See pressure switch adjustment Reset overload Replace rod Replace complete piston assembly Tighten Replace Valves Tighten Level or shim compressor so all feet touch the floor before tightening down Re...

Page 15: ...e electrical connections Ensure the correct gauge wire is used based on the Amp draw and distance to the circuit breaker box Distance to circuit box Gauge wire used from box to compressor Amp rating f...

Page 16: ...em pressure 13 40psi Air Source Dry Pipe Valve No Air Pressure Maintenance Device On 13psi air pressure Off 40psi air pressure Water in system Low Pressure High Pressure System pressure controlled by...

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