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Manual Code - MI400A00105 

 

Revision Level 00 - 09/09/2019 

 

4

 

 

 

Read

 

this

 

manual

 

and

 

learn

 

the

 

operating

 

characteristics

 

and

 

limitations

 

of

 

the

 

machine

 

before

 

operating

 

it.

 

The

 

manufacturer

 

declines

 

all

 

liability

 

for

 

injury

 

to

 

persons

 

and

 

damage

 

to

 

components

 

due

 

to

 

not

 

respecting

 

the

 

safety

 

rules.

 

 

Report

 

all

 

malfunctions

 

to

 

a

 

maintenance

 

responsible.

 

If

 

there

 

are

 

any

 

repairs

 

to

 

be

 

done,

 

do

 

not

 

operate

 

the

 

equipment.

 

Normal

 

service

 

and

 

maintenance,

 

if

 

performed

 

as

 

required,

 

can

 

prevent

 

unexpected

 

and

 

unnecessary

 

down

 

time.

 

This

 

manual

 

describes

 

standard

 

inspections,

 

operation

 

and

 

servicing

 

with

 

the

 

normal

 

safety

 

precautions

 

required

 

for

 

normal

 

servicing

 

and

 

operating

 

conditions.

 

 
 
 
 

Operators

 

and

 

maintenance

 

personnel

 

must

 

be

 

safety

 

conscious

 

and

 

alert

 

to

 

recognize

 

potential

 

operating

 

or

 

servicing

 

safety

 

hazards

 

at

 

all

 

times.

 

They

 

should

 

immediately

 

take

 

the

 

necessary

 

precautions

 

to

 

ensure

 

safe

 

operation

 

and

 

servicing

 

of

 

the

 

machine.

 

 

 

Be

 

aware

 

of

 

operating

 

risks

 

that

 

may

 

be

 

created

 

by

 

weather

 

changes.

 

Follow

 

the

 

correct

 

procedures

 

in

 

the

 

event

 

of

 

heavy

 

rain

 

or

 

electrical

 

storm.

 

 

Lower

 

tower

 

when

 

not

 

in

 

use,

 

or

 

if

 

high

 

winds

 

or

 

electrical

 

storms

 

are

 

expected

 

in

 

the

 

area.

 

 

Use

 

protective

 

clothing

 

and

 

safety

 

equipment:

 

gloves,

 

safety

 

boots,

 

safety

 

hard

 

hat,

 

goggles,

 

ear

 

protection,

 

and

 

dust

 

masks

 

when

 

necessary.

 

 

Know

 

all

 

side

 

clearances

 

and

 

overhead

 

obstructions

 

for

 

safe

 

operation

 

of

 

the

 

machine.

 

 

ALWAYS

 

make

 

sure

 

area

 

above

 

the

 

tower

 

is

 

open

 

and

 

clear

 

of

 

any

 

kind

 

of

 

obstruction.

 

 

Position

 

and

 

operate

 

the

 

lighting

 

tower

 

on

 

a

 

firm

 

surface.

 

 

The

 

machine

 

must

 

be

 

levelled

 

and

 

outriggers

 

extended

 

before

 

raising

 

tower.

 

 

Keep

 

area

 

around

 

the

 

machine

 

clear

 

of

 

people

 

while

 

raising

 

and

 

lowering

 

the

 

mast.

 

 

NEVER

 

using

 

the

 

unit

 

if

 

is

 

in

 

need

 

of

 

repair.

 

 

Check

 

that

 

winch

 

cables

 

are

 

in

 

good

 

condition

 

and

 

are

 

centered

 

on

 

each

 

pulley.

 

 

DO

 

NOT

 

use

 

the

 

unit

 

if

 

insulation

 

on

 

the

 

electrical

 

cord

 

is

 

cut

 

or

 

worn

 

through.

 

 

DO

 

NOT

 

permit

 

to

 

untrained

 

personnel

 

to

 

operate

 

the

 

machine.

 

 

NEVER

 

operate

 

a

 

unit

 

if

 

you

 

are

 

tired,

 

not

 

concentrated

 

or

 

under

 

the

 

influence

 

of

 

drugs

 

or

 

alcohol.

 

 

Keep

 

children

 

and

 

animals

 

away

 

from

 

the

 

machine.

 

 
 

 

SAFETY RULES 

SAFETY PRECAUTIONS TO BE OBSERVED 

Summary of Contents for LUX C12

Page 1: ...USER MANUAL ...

Page 2: ...er to controls and optional equipment that are not present on your particular machine It is important that you know your machine and its equipment and how to operate it properly so please read the operating instructions carefully and understand them before operating the machine Machine specifications can be modified at any time without any obligation to update this publications It is recommended t...

Page 3: ...OLS 11 LIGHTING TOWER POSITIONING 12 HANDLING AND TRANSPORT 12 HANDLING AND MANUAL TRANSPORTATION 12 HANDLING AND TRANSPORT WITH CRANE 13 HANDLING AND TRANSPORT WITH FORKLIFT 13 LIGHTING TOWER USE 14 STABILIZING THE UNIT 14 DIRECTING THE FLOODLIGHTS 14 PRELIMINARY CHECK 15 MANUAL MODE 16 LIGHT SENSOR MODE 16 ROUTINE MAINTENANCE 17 DISPOSAL AND DECOMMISSIONING 17 SPARE PARTS 19 ELECTRICAL DIAGRAM 2...

Page 4: ...created by weather changes Follow the correct procedures in the event of heavy rain or electrical storm Lower tower when not in use or if high winds or electrical storms are expected in the area Use protective clothing and safety equipment gloves safety boots safety hard hat goggles ear protection and dust masks when necessary Know all side clearances and overhead obstructions for safe operation o...

Page 5: ...ical problems occurring on the machine Disconnect electrical power before removing protective covers on high voltage electrical closures NEVER allow water to accumulate at the base of the machine If water is present DO NOT service DO NOT service electrical components if your clothing or skin is wet Never wash the unit with a high pressure hose or with any kind of power washer Check and replace all...

Page 6: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 6 SAFETY RULES SAFETY STICKERS GUIDE ...

Page 7: ...corrosive liquids Attention Diesel fuel on board Stop the engine while refueling Keep anything that could cause sparks flame or fire at a safety distance from the machine Attention Hot liquid under pressure during machine use and immediately after Pay attention when opening Lifting point Ensure lifting device has enough capacity to handle machine weight Earthing point The grounding of the machine ...

Page 8: ... All of our products comply with CE requirements They are conform to directives and fulfill all the relevant safety requirements TECHNICAL SPECIFICATIONS MACHINE IDENTIFICATION 1 Manufacturer s logo 2 Manufacturer s address 3 Manufacture year 4 Machine model 5 CE Logo 6 Machine serial number 7 Dry weight 8 Machine dimensions 9 Power inlet frequency 10 Power inlet current 11 Power inlet voltage 12 ...

Page 9: ...mum Height 7 m Maximum Wind Speed km h 110 km h Rotation 340 General informations Input electrical plug 230V 16A SCHUKO Output electrical socket 230V 16A SCHUKO Maximum quantity of machines in a single chain 5 Dimensions in transport L x W x H 1200 x 800 x 2340 mm Dimensions in operation L x W x H 1850 x 1450 x 7000 mm Dry weight 327 kg Trailer Type Hand trolley TECHNICAL SPECIFICATIONS TECHNICAL ...

Page 10: ... 12 11 13 13 1 Floodlight rotating handle 2 Floodlights 3 Telescopic mast 4 Lifting hook with crane 5 Winch 6 Mast release lock pin 7 Bubble level 8 Mast raising lowering handle 9 Extractable handles 10 Stabilizer raising lowering handle 11 Stabilizer release lock pin 12 Extractable stabilizers 13 Fork lift pockets 14 Data plate 4 10 14 ...

Page 11: ...ET AUTO MODE MANUAL MODE OFF LAMP LIGHT SENSOR 230 V OUTLET RCD PROTECTION 1 230V 16A Mains inlet 2 13A RCD protection 3 Floodlights switches 4 Light sensor 5 Operation mode selector switch 6 230V 16A Shuko Power outlet 7 Earthing terminal TECHNICAL SPECIFICATIONS MACHINE CONTROLS 1 2 3 5 6 7 4 ...

Page 12: ...les or power lines Never raise the mast or operate the tower without properly jacking the unit For maximum light coverage and illumination efficiency locate the unit at ground level or in a spot higher than the area being illuminated by the lamps Do not move the tower with the mast raised Hold the extendable handle with one hand and pull the locking pin to release it Pull the handle outwards until...

Page 13: ...ble hook to the lifting eye D and tension the cable Lift the machine for about 10 cm 4 in Move slowly and position the machine on the ground or on the vehicle Ensure that the lifting capacity of the forklift is suited to the weight of the machine to move The weight is specified in the provided documentation user s manual and on the data plate Insert the forks into the forklift pockets E Lift the m...

Page 14: ...wer The wheels of the machine have to touch the ground at all times The tower can be rotated up to 340 degrees in order to direct the light as required Release the rotation locking pin I and turn the tower using the rotation handles on the mast in order to direct the lights as needed Don t forget to lock the rotation afterwards Additionally to the mast rotation each of the LEDs can be adjusted on ...

Page 15: ...the appropriate hole see picture Ensure that all the electrical cables are undamaged and correctly connected Check that the main switch and the lamps switches are in the OFF position Drive the earth picket into the ground earth following any risk assessment Check that the grounding cable is securely attached to the unit Open the frontal door to access the control panel For operators safety the gro...

Page 16: ...light switch 2 and the selector switch 4 to OFF Connect an electrical supply to the plug 1 Make sure that the power line is protected by an appropriate differential switch and main switches Use the electrical outlet 5 to connect another unit Turn the selector switch 4 in AUTO MODE Set the light sensor 3 to a value between min 25 and Max 70 Switch on the lights using the switch 2 When the ambient b...

Page 17: ... authorized The repairs cannot be considered among the routine maintenance activities E g the replacement of parts that are subject to occasional damage and the replacement of electric and mechanic components that wear with use This kind of work is not in fact covered by warranty This machine is made of parts that if not disposed of correctly can damage the environment and create ecological hazard...

Page 18: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 18 ...

Page 19: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 19 SPARE PARTS ...

Page 20: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 20 1 14 15 2 3 4 6 7 9 13 16 17 21 8 18 19 20 10 5 11 SPARE PARTS ...

Page 21: ...UBBERIZED HOSE CLAMP 9 LED04_C000_129ZN BRACKET FOR LED FLOODLIGHT 100W LED04_C000_143ZN BRACKET FOR LED FLOODLIGHT 200W 10 AC000_M000_036 FLOODLIGHT HANDLE 11 LED 100W FLOODLIGHT 13 AS000_E006_035 JUNCTION BOX 14 AC000_E018_008 CABLE GLAND PG11 15 AC000_E018_002 CABLE GLAND PG21 16 AC000_E006_017 LIGHT SENSOR 17 PFM07_C000_042 JUNCTION BOX COVER 18 AC000_E006_002 2 POLES CLAMP 19 AC000_E006_003 3...

Page 22: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 22 3 4 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 12 33 1 2 39 38 36 35 37 SPARE PARTS ...

Page 23: ...CLAMP PLATE OPTION 19 PFI08_C031_017 CENTERING ROD SUPPORT PLATE OPTION 20 AC000_M021_018 STEEL ROPE L 1210 mm 21 AC000_M021_015 STEEL ROPE L 1200 mm 22A AC000_M021_002 PULLEY D 60 22B AC000_M021_001 PULLEY D 58 22C AC000_M021_003 PULLEY D 62 22D AC000_M021_008 PULLEY D 63 23 PFM07_C000_013 CENTERING ROD SUPPORT PLATE 24 AC000_M038_007 RUBBERIZED HOSE CLAMP 25 PFM07_C000_006ZN 6 SECTION MAST 26 PF...

Page 24: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 24 1 27 28 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 29 30 31 32 33 22 SPARE PARTS ...

Page 25: ... WITH PIN 16 PFI08_C031_013 ROTATIONAL AND DRAG RUNNER 17 PFI08_C031_014ZN ROTATIONAL AND DRAG RUNNER PLATE 18 PFI08_C031_029 BUBBLE LEVEL PROTECTION COVER 19 AC000_M016_002 BUBBLE LEVEL 20 LUX C12_C000_006ZN TOP ROTATION CENTERING PLATE 21 LUX C12_C007_056 BACK BODY COVER 22 LUX C12_C007_057 GREEN PLATE 23 AC000_M038_007 RUBBERIZED HOSE CLAMP 24 AC000_E006_002 CLAMP 25 AC000_E006_003 CLAMP 26 AS0...

Page 26: ..._E018_007 WIRE HOLDER 8 LUX C12_S010_059B FRONT PLATE 9 AC000_E012_028 13A RCD 10 LUX C12_C006_076 CIRCUIT BREAKERS SUPPORT 11 AC000_E012_027 LAMP SWITCH 12 AC000_E016_004 LIGHT SENSOR 13 AC000_M038_038 DIN BAR L 175 14 AC000_M038_049 DIN BAR L 100 15 AC000_E006_021 TERMINAL BOARD ELEMENT 16 AC000_E006_024 TERMINAL BOARD COVER 17 AC000_E006_022 FINAL ELEMENT FOR TERMINAL BOARD 18 LUX C12_C006_077 ...

Page 27: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 27 ELECTRICAL DIAGRAM ...

Page 28: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 28 ELECTRICAL DIAGRAM ...

Page 29: ...Manual Code MI400A00105 Revision Level 00 09 09 2019 29 ELECTRICAL DIAGRAM ...

Page 30: ... engine dealer The company will not be held responsible if the machine has been used to perform tasks that it has not been designed for the machine has undergone modifications not approved by the company conditions of use have been abnormal normal maintenance compliant to requirements as set out by the manufacturer have not been adhered to No payment or expenses refund should be pretended from the...

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