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4. INSTALLATION

4.1      The Installation Process

START

END

1. Conirm Installation

location

3. Devanning

5. Wiring

2. Check the packing

4. Fix MiniES

6 Commissioning

7. Clean ield

Summary of Contents for MINI ES Battery Base

Page 1: ...Mini ES 3kW INSTALLATION MANUAL...

Page 2: ...enance Charge Function 19 4 Installation 21 4 1 The Installation Process 21 4 1 1 Safety Introduction 22 4 2 Conirm Installation Location 22 4 3 Check the Packing 23 4 4 Devanning 23 4 4 1 The Steps o...

Page 3: ...system has been developed as an electricity storage product to work alongside and compliment a Solar PV installation It will minimize export of surplus power to the grid and lower a properties import...

Page 4: ...This can be used to power home appliances A smart phone and or desktop app can be used to monitor the systems performance real time from anywhere in the world subject to connectivity Below is an exam...

Page 5: ...e Mini ES Failure to do so may result in damage to the product injury to the operator or damage to a consumer s property This manual should be accessible to the installer at all times Please take note...

Page 6: ...Application DOD Depth of Discharge SOC State of Capacity ESS Energy Storage System 2 SAFETY REQUIREMENTS 2 1 Installer 2 1 1 Qualiications Mini ES installation must be carried out by a qualiied electr...

Page 7: ...approval of the manufacturer otherwise the warranty will beinvalid If the seal is broken by unauthorised action the warranty will be invalid The installation and operation of the Mini ES must follow t...

Page 8: ...ilation equipment The minimum base surface area is 2 00 m Min height is 2 00 m Min depth is 2 00 m 2 2 3 Ceiling ground and wall requirements The ceiling should not be made with any lammable material...

Page 9: ...be expected where condensation is present 2 2 7 Protection type IP32 2 3 Safety Signs on the Device Graph Description Danger of electric shock Read the installation introduction and operation manual...

Page 10: ...ith serious personal injury may occur Consult the safety instructions Note the sequence of steps for installation Risk of fatal injury due to residual voltage in inverter The capacitors of the inverte...

Page 11: ...nts with two people Risk of injury due to follow the correct sequence If the speciied sequence is not followed during installation it may cause injury or materialdamage Consult the order of events Con...

Page 12: ...at can send waves radio tv Don t hit or drop the unit Don t connect a device that can t work without external power supply to the system Don t touch the power supply after the completion of an install...

Page 13: ...densation If the device is moved from a cold environment to the installation location it may cause condensation which causes damage to the components Transport the unit at T 0 C to 50 C 32 122 and a m...

Page 14: ...t Transformer 2 With 10m cable 3 User Manual 1 4 Installation Checklist 1 5 Written Warranty 1 6 Test Report 1 7 Qualiication 1 8 Maintenance card 1 3 2 Nameplate There is a nameplate on the left side...

Page 15: ...e charged to the Mini ES 2 When there is no daylight and the battery is full of energy the Mini ES will support the emergency load 3 When there is no daylight the battery may not be able to support th...

Page 16: ...16 3 5 Product Introduction 3 5 1 Appearance...

Page 17: ...17 3 6 2 Size Introduction The Mini ES is 680mm in length 257mm in width 610mm in height and 96kg in weight 3 5 3 Interface Introduction...

Page 18: ...N1 2 RESERVED 7 LAN Ethernet cable interface 8 CT1 CT3 Current transformer interface 9 GRID Grid interface 10 LOAD Emergency Load interface 11 PV INVERTER RESERVED WARNING The interface mentioned abov...

Page 19: ...r testing the load distribution plate to make sure it is neutral you may operate 3 6 2 Power off function Press the POWER button until the POWER light is off When it is you have turned the system off...

Page 20: ...i ES is powered off take off the wiring between the Mini ES and the grid If the user wants to stop the function press the REMOTE and LOCAL button for about 5 seconds and then the Mini ES will go back...

Page 21: ...21 4 INSTALLATION 4 1 The Installation Process START END 1 Conirm Installation location 3 Devanning 5 Wiring 2 Check the packing 4 Fix MiniES 6 Commissioning 7 Clean ield...

Page 22: ...nd transportation Transport and mount the components with 2 people DANGER Risk of shock The batteries have a high short circuit current which causes a shock that could lead to serious injury or death...

Page 23: ...any breakage on the surface of the product it may indicate that the equipment or internal component has broken Please record and check the energy storage system carefully after unpacking the device I...

Page 24: ...24 2 Pull straight buckles as per below 3 Dismantle cover plate and remove the following items Installation checklist User Manual Quality guarantee Qualiication Test report CT CurrentTransformer...

Page 25: ...25 4 Take off upper cover as per below 5 Dismantle outer packing by lifting wooden shellup...

Page 26: ...the full right to refuse changing or receiving the product if the components are lost or damaged 8 Make sure that the system model is consistent with what was ordered 9 The length of the CT cable is o...

Page 27: ...ed Should you wish to ix it there are 4 holes on the bottom 2 Punching 4 M8 bolts on ground for ixing The hole for the bolts shouldbe 40mm deep Related tools electric drill drill bit 10 hammer 3 Punch...

Page 28: ...ess outlined below The right side of the shell plate has 6 screws The direction of rotation is as shown in the below diagram that shows the side shell being removed The left 3 near the connection inte...

Page 29: ...de shell has 6 screws The direction of rotation is as shown in the below diagram that shows the side shell being removed The right 3 near the connection interface side need to be completely removed Th...

Page 30: ...n 6 There are holes at the bottom of the Mini ES for ixing bolts The holes are covered by a protective plug Related tools M14 sleeve to ix nuts M8 the sleeve and rodsets M13 Open the protective plug a...

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Page 32: ...eeds to keep right in the corner Try and make the communication cable the shortest length and keep the distance to the power cable The electric wire and cable must pass through a suitable containment...

Page 33: ...electric ield loop cable Avoid scratching and breaking insulation skin of cable All cables should be checked carefully afterwiring 4 6 3 Cable Requirements When choosing cable length and connection pl...

Page 34: ...There must be a maximal limited current 16A 30mA current leakage protection breaker between the important distribution plate and energy storagesystem You must check the wiring according to manual aft...

Page 35: ...inverter to the consumer unit should be clamped around the live feed from the inverter to the consumer unit The arrow needs to be facing towards the consumer unit The CT clamp from the consumer unit...

Page 36: ...erface 5 CAN1 1 Remote control interface HMI interface 6 CAN1 2 The reserved interface forbid 7 LAN Ethernet cable interface 8 CT1 CT3 Current transformer interface 9 GRID Grid interface 10 LOAD Load...

Page 37: ...storagesystem C The connection of meter communicationcable D The connection of current transformer signalcable E The connection of Ethernet cable CAUTION Electric leakage protection In order to preven...

Page 38: ...ace HMI interface local debugging interface 5 CAN Reserved forbid 6 TCP IP Connecting to customers interface 7 CT3 Reserved forbid 8 CT2 Current transformer interface 9 CT1 Reserved forbid 10 GRID Con...

Page 39: ...f power cables have beendone 4 6 7 Connecting Ethernet cable to the Client s Router You need to connect one side of the Ethernet cable to the user s router and connect the other side to the system The...

Page 40: ...nt download the APP register an account and show them how to use it Notice The APP data hasdeviation Because of the complex working conditions of the system the following reasons may cause an error be...

Page 41: ...Ethernet interface has connected to router Make sure the Ethernet interface has connected to router that could connect to the Internet The data which is shown in the APP is not the real time data of...

Page 42: ...ommissioning 1 1 1 1 The Commissioning Process START END 1 Full check before commissioning 3 Observe Mini ES indicator 5 Record APP data 2 Power supply and start up 4 Maintenance charge 6 Commissionin...

Page 43: ...ineer must check whether there is short circuit before power on 4 7 3 3 Check cable resistance According to the introduction of the internal connection interface measure resistance between the grid in...

Page 44: ...wing Item Content Requirement Result 1 Power cable The positions of the live wire zero line earth are consistent with diagram 2 Load cable The positions of the live wire zero line earth are consistent...

Page 45: ...licker for about 1 2minutes This means that the Mini ES is checking itself a normal operation during the power up process 5 After this process the POWER and LOCAL lights will stay on 6 The process in...

Page 46: ...tep Content Requirement Result 1 Does the APP main interface show the grid power data or not APP has sampled grid power data 2 Does the APP main interface show the PV data or not APP has sampled PV po...

Page 47: ...ll bit Punching holes for anchor bolts 7 Hammer Punching the anchor bolts into the ixed holes 8 Long nose pilers 5 inches Disassembling the wooden case packing 9 Wire stripper 22awg 4awg Power cable 1...

Page 48: ...ection 1 1 1 times rated power over load protection in 15min 1 1 1 5 times rated power over load protection in 15min 1 5 2 times rated power over load protection in 15min Battery parameter Rated volta...

Page 49: ...your BYD system please contact BYD ES direct on the technical help and service line 44 1484 475 800 Or email info byd es co uk Ofices are open from 9 5 Monday to Friday BYD ES St Peggs Mill Thonrhill...

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