BYD B-Box H10.2 Installation Guidance Download Page 4 | Manualshive

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B-Box HV Installation Manual

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1 Product Overview

B-Box H is the abbreviation of high-voltage battery box, with the operating voltage range within 200~500V. It is applied to the household

energy storage field and works together with high-voltage inverter to realize energy storage and release. Each set of battery of the system

supports the serial connection of 5~9 battery modules, and parallel connection of 2~5 sets of systems

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Summary of Contents for B-Box H10.2

Page 1: ...B Box HV Installation Manual 1 35 B Box H 6 4 11 5 Installation Guidance Rev 1_Aug 2017 ...

Page 2: ... 10 5 2 PACKING INFORMATION AND SYSTEM STRUCTURE CONFIGURATION LIST 10 5 3 STRUCTURE CONFIGURATION LIST 11 5 4 INSTALLATION TOOLS 11 5 5 PERSONAL PROTECTION EQUIPMENT 12 6 INSTALLATION OF SINGLE SYSTEM 13 7 CONNECTING WITH THE INVERTER 19 8 SYSTEM BOOT 22 8 1 SWITCH ON THE AIR SWITCH OF BATTERY 22 8 2 SET THE BCU 22 8 3 SWITCH OFF THE BATTERY 35 8 4 SWITCH ON THE INVERTER 35 8 5 SWITCH ON THE AIR ...

Page 3: ...warning messages described in this section must be observed and complied If any of the following precautions are not fully understood or if you have any questions contact customer service for guidance Installation and maintenance personnel must review and operate according to applicable federal state and local regulations as well as the industry standards regarding this product Installation worker...

Page 4: ... the operating voltage range within 200 500V It is applied to the household energy storage field and works together with high voltage inverter to realize energy storage and release Each set of battery of the system supports the serial connection of 5 9 battery modules and parallel connection of 2 5 sets of systems ...

Page 5: ...B Box HV Installation Manual 5 35 Position Designation A Base B B Plus H C BCU A C A B C ...

Page 6: ...ch contains BCU and charge discharge relay and connected to the battery modules underneath and to inverter or BMU above Position Designation Left side terminals A Ethernet B CAN Inverter C Grounded D P E P Position Designation Right side terminals A Air switch waterproof cover B System Air switch ...

Page 7: ... terminal connected to the negative terminal of battery interface of inverter 3 GND Grounding terminal connected to the ground 4 Ethernet Connected to the Ethernet to complete the functions of communication and remote program update 5 Inverter communication Contain RS485 CAN and enable signals outputting 13V power 6 System switch The main switch of system which can be operated manually and has sho...

Page 8: ... Interface and Terminal The battery module provides energy and sends the information about the cell voltage and cell temperature in the battery module to the upper layer BCU Pluggable terminal on the battery Side lock used to lock the upper and lower batteries ...

Page 9: ...n List 4 1 B Box HV Configuration List with SMA Sunny Boy Storage 1 Phase on Grid Inverter Type B Plus H quantity BCU quantity SBS 2 5 5 9 1 4 2 B Box HV Configuration List with Kostal Piko 3 Phase on Grid Inverter Type B Plus H quantity BCU quantity PIKO 6 0 BA 5 9 1 ...

Page 10: ...erent P N or from different manufacturers cannot be connected e After installation ensure the positive and negative terminals of BCU and inverter are connected correctly f The installation place shall be on a flat ground without accumulated water 5 2 Packing Information and System Structure Configuration List The battery BCU base are packed in separate carton Before installation the installation p...

Page 11: ...6 4 H7 7 H9 0 H10 2 H11 5 BCU base 1 1 1 1 1 B Plus H 5 6 7 8 9 User manual 1 1 1 1 1 Installation Manual 1 1 1 1 1 5 4 Installation Tools Cross screwdriver M3 M10 Flat tip screwdriver M3 M6 Crimping pliers Diagonal cutters Impact drill Adjustable wrench Inner hexagon spanner ...

Page 12: ...B Box HV Installation Manual 12 35 5 5 Personal Protection Equipment ...

Page 13: ...B Box HV Installation Manual 13 35 6 Installation of Single System Step 1 open the battery package Pearl wool Battery Plastic bag Pearl wool Carton ...

Page 14: ...p 2 Take out the BCU Base BCU Base are locked and packed in the same box the method is the same as the first step unlock the lock with inner hexagon spanner separate the BCU and the base Tool Inner hexagon spanner BCU Base B Plus H Base BCU ...

Page 15: ...istance between the bottom two holes and upper two holes is 80mm the distance between the right two holes and left two holes is 200mm the distance between the right edge to the right two holes is 190mm the distance between the left edge to the left two holes is 190mm mount the fixing plate to the wall and install the fixing arch onto the BCU module Tools Cross screwdriver impact drill adjustable w...

Page 16: ...B Box HV Installation Manual 16 35 Serial number 5 6 7 8 9 Bottom hole height mm N 786 1 906 1 1026 1 1146 1 1266 1 ...

Page 17: ...and lock the batteries with the base then install BCU and lock the batteries with BCU the installation is completed Tool Inner hexagon spanner B Plus H Base Stack up the B Plus H according to the actual quantity required and lock the side lock tightly Side lock hole Side lock ...

Page 18: ...B Box HV Installation Manual 18 35 Install the BCU fixing arch into the fixing plate Fixing plate Fixing arch Fit in the BCU lock the side lock installation finish ...

Page 19: ...positive and negative terminals respectively 3 Connect the communication cable and Ethernet cable connect the communication cable The definition of communication cable is as follows Pin Definition Description 1 13V Positive terminal of 13V output 2 EN 11V Positive terminal for inverter enable signal interface 3 13V Negative terminal of 13V output 4 EN 11V Negative terminal for inverter enable sign...

Page 20: ...B Box HV Installation Manual 20 35 P P GND Ethernet cable Communication cable P P ...

Page 21: ...diameter mm Sectional area mm Recommended cable type P connection cable Φ4 Φ6 8 6 10 UL1015 10AWG 8AWG P connection cable Φ4 Φ6 8 6 10 UL1015 10AWG 8AWG Grounding cable Φ4 Φ6 8 6 10 UL1015 10AWG 8AWG Communication cable Φ4 Φ6 8 cat5e or above Ethernet cable Φ4 Φ6 8 cat5e or above ...

Page 22: ...ecting one of the following ways 1 WIFI First connect the computer to the system s WIFI name BYD product serial number without the first three numbers for example product serial number is BYD100171708 00000 then WIFI name will be BYD171708 00000 password 123456789 then enter the IP 192 168 5 1 in the browser and enter the account number and password to log in 2 LAN Connect the battery system and t...

Page 23: ...B Box HV Installation Manual 23 35 ...

Page 24: ...c First set related parameters mandatory parameters including sever IP set as bboxhserver byd com cn installation latitude and longitude array count set as 1 number of B Plus H according to actual modules of the system 5 9pcs inverter model e g SMA KOSTAL etc timezone and tiem other information is optional Click on Apply button to reset the user information and after that the system will restart a...

Page 25: ...clicking on Apply button the system will set the parameters automatically and please wait patiently and ensure the system will not be powered off otherwise the setting might fail After setting the following interface will appear on the webpage ...

Page 26: ...stem will be restarted automatically Ⅲ Other functions of the webpage 1 View charging and discharging records Click the Statistic information on the left the user can check the total charging and discharging data and the charging and discharging history as well ...

Page 27: ...B Box HV Installation Manual 27 35 2 View current alarm Click the Current Alarm on the left the user can check the current alarm of the system ...

Page 28: ...B Box HV Installation Manual 28 35 3 View history alarm Click the History Alarm on the left the user can check the history alarm ...

Page 29: ...B Box HV Installation Manual 29 35 4 View the run data Click the Run Data on the left the user can view the run data of the system including battery voltage current and temperature etc ...

Page 30: ...B Box HV Installation Manual 30 35 5 Set the password Click the Set Password on the left the user can set the new password ...

Page 31: ...nual 31 35 6 Software update Click the Upgrade on the left click Browse and upload the updating file and then click upgrade to finish the updating NOTE after updating the system will restart automatically please wait patiently ...

Page 32: ...eboot and Restore on the left select Restore and then press Reboot NOTE 1 Be cautious all configuration settings will be lost after restore 2 Press Reboot system will restart automatically 3 Used for professionals maintaining only DO NOT reset to default by yourself ...

Page 33: ... Manual 33 35 8 View the managing parameters Click the Manage Parameter on the left the user can view the managing parameters including charge and discharge cut voltage charge and discharge limit current temperature and etc ...

Page 34: ...allation Manual 34 35 9 View the BMS parameters Click the BMS Parameter on the left the user can view the BMS parameters including charging protection parameters discharging protection parameters temperature and etc ...

Page 35: ...r set up the inverter parameter 8 5 Switch on the air switch of the battery and the system can work normally 9 System Shutdown Note Please power off the inverter before shutting down the system After the system is shut down check the following items The inverter is powered off The battery system is switch off ...

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