background image

 

 

UK 

 

condition  that  the  raw  water 
complies  with  the  water  quality 
requirements,  it  can  operate  at 
a  recovery  rate  of  70-80%  with 
softening  depending  on  the 
amount  of  organic  material  in 
the water. 

 
An easy way to check the outlet 
amount from the RO-plant, is: 
 

)

(

(%)

cov

Re

)

/

(

100

)

(

h

l

pacity

Permeateca

ery

h

l

capacity

Permeate

x

h

l

amount

Outlet

 
Ex.:  BWT  PERMAQ

®

  Pro  2020 

with 80 % recovery: 
 

)

(

300

1200

80

1200

100

h

l

x

nt

Outletamou

 
When  the  desired  amount  of 
outlet  water  has  been  obtained, 
tighten  the  counter  nuts  on  the 
outlet valve so that it is locked. It 
is  important  that  the  outlet 
amount is checked after counter 
nuts  have  been  tightened  to 
make sure that the valve has not 
moved.  Both  counter  nuts  must 
be locked/tightened.  
Important!  The  needle  valve 
must  be  locked  on  the  pre-
scribed  outlet  amounts.  If  the 
needle valve is closed so that the 
outlet amount becomes reduced, 
it  will  damage  the  plant  mem-
branes. 

7.2

 

Adjustment of recircula-
tion amount 

Adjust  the  recirculation  amount 
by loosening the counter nuts on 
the  recirculation  valve.  Adjust 
the  amount  of  permeate  so  it 
corresponds to the values in the 
table, at a temperature between 
10-25 °C.  
If  the  temperature  is  below  10 
°C,  the  capacity  must  be  3% 
lower  than  normal  capacity  for 
each degree below 10 °C.  
E.g.  if  the  feed  water  tempera-
ture  is  8  °C,  for  an  BWT 
PERMAQ

®

  Pro  2030  it  means 

that  the  permeate  capacity  will 

be 6 % below the  normal  1700 
l/h, i.e. 1598 l/h. 
 
When  the  requested  pressure 
and  permeate  capacities  have 
been  obtained,  check  again  if 
the  outlet  amount  has  been 
adjusted  correctly.  (It  is  recom-
mended  to  loosen  both  counter 
nuts  while  fine-adjusting  the 
valves). 
When  both  valves  have  been 
adjusted,  lock  both  valves  with 
the  counter  nuts.  Take  care  not 
to move the valves when tighten-
ing the counter nuts. 
Important!  Both  counter  nuts 
must be locked/tightened on the 
valves.  
NB!  After  the  valves  have  been 
locked, the plant must be started 
and  stopped  2  times,  and  then 
the flow shall be checked again 
–  the  valves  can  then  be  read-
justed if necessary. 
Check  on  the  high-pressure 
manometer  that  it  shows  the 
correct operating pressure. 
 
Please  note  that  the  operating 
pressure may vary by different 
temperatures and capacities. 
 
 
 
 
 
 
 
 

B

W

T P

ER

M

A

Q

®

 P

ro

 

P

e

rm

e

a

te

 c

a

p

a

cit

y

 (

l/

h

Outlet amount (l/h) 

(with softened water)

 

S

u

rfac

e w

ate

r          

(70% re

cove

ry

)

 

S

u

rfac

e w

ate

r          

(75% re

cove

ry

)

 

G

rou

n

dw

ate

r      

   

(80% re

cove

ry

)

 

2010  600 

257 

200 

150 

2020  1200 

514 

400 

300 

2030  1700 

729 

567 

425 

2040  2300 

986 

767 

575 

2060  2800  1200 

933 

700 

2080  3300  1414  1100  825 

BWT PERMAQ

® 

Pro 

2010 

2020 

2030 

2040 

2060 

 

2080 

 

Pressure after HP-pump (bar) 

19 

19 

19,5 

18 

17 

15 

Flow after HP-pump (l/h) 

1750 

2425 

3250 

4250 

5500 

6125 

Flow permeate (l/h) 

600 

1200 

1700 

2300 

2800 

3300 

Flow concentrate (l/h) 

150 

300 

425 

575 

700 

825 

Flow recirculation (l/h) 

1000 

925 

1125 

1375 

2000 

2000 

Summary of Contents for PERMAQ PRO 2000

Page 1: ...BWT PERMAQ PRO 2000 Reverse Osmosis Plant www bwt group com Installation and Operating Manual UK...

Page 2: ...UK 2...

Page 3: ...y of Alarm Conditions 13 9 2 11 Settings 14 10 TECHNICAL SPECIFICATION 15 10 1 Technical specifications 15 10 2 Technical data 16 11 FUNCTIONAL DESCRIPTION 17 12 REPLACEMENT OF MEMBRANES 17 13 ANNEX 1...

Page 4: ...ore installing and starting up the plant Correct installation and operation will also form the basis of a factory warranty The BWT PERMAQ Pro 2000 plant with its compact and fin ished design is easy t...

Page 5: ...close proximity of the plant placed in such a way that the overflowing water does not cause any damage If there is no floor drain which has been dimensioned to the full capacity of the RO unit near t...

Page 6: ...e is then a risk it will get sucked back into the plant in case of a stoppage Important It should never be possible for the outlet hose to become bent or in any other way clogged as it would dam age t...

Page 7: ...mpera ture is 8 C for an BWT PERMAQ Pro 2030 it means that the permeate capacity will be 6 below the normal 1700 l h i e 1598 l h When the requested pressure and permeate capacities have been obtained...

Page 8: ...is operating Then adjust valve V3 so that the concentrate flow becomes 20 30 again see chapters 7 1 and 7 2 Biannually Check of pump Follow the manufacturer s instructions Check pipelines and con nect...

Page 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant The plant capacity has dropped 9 2 1...

Page 10: ...UK 10 The quality of the treated water is higher than 20 S cm 9 2 2 Alarm Low feed water pressure 9 2 3...

Page 11: ...UK 11 Alarm Transport pump 9 2 4 Indication Level low 9 2 5...

Page 12: ...e plant is not operating 9 2 7 Alarm The transport pump stops and starts 9 2 8 Check AQUA Flex s manual chapter 6 Troubleshooting Hard water is measured at the soft water tap 9 2 9 Check softening pla...

Page 13: ...2 4 ALARM Too low feed water pressure Nothing is working permanent condition Section 9 2 3 Too low feed water pressure HP pump stopped TP pump is working Automatic restart 3 times if feed water pressu...

Page 14: ...a start up delay of the pump Use of DIP switch No 1 High pressure pump No 2 Transport pump No 3 Selection of BWT PERMAQ Pro 2000 model No 4 6 Transport pump Factory settings ON OFF switch F2 Fuse Hig...

Page 15: ...0 Bar V1 Ball valve control Brass V2 Needle valve recirculation Brass V3 Needle valve concentrate Brass V4 Ball valve check valve PVC V5 option Needle valve mixing Brass V7 option Ball valve CIP Brass...

Page 16: ...tivity S cm 20 Weight full kg 129 163 176 186 214 229 Power connection V Hz 400 50 Power consumption kW m 3 4 1 8 1 8 1 3 1 2 1 1 Pipe inlet inch Concentrate outlet mm 14 Permeate outlet mm 1 Width De...

Page 17: ...the outside of the membrane is placed When the new mem brane is to be fitted this V cup seal must be fitted at the same end of the membrane as the former one i e if the V cup seal is located at the t...

Page 18: ...X 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Pro 2000 13 7 Spare parts drawing 13 8 Options 13 9 Declaration o...

Page 19: ...UK 19 13 1 P I Diagram...

Page 20: ...UK 20 13 2 Layout Drawings...

Page 21: ...UK 21 13 3 Wiring Diagram...

Page 22: ...UK 22...

Page 23: ...UK 23...

Page 24: ...UK 24...

Page 25: ...of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled...

Page 26: ...BWT PERMAQ Pro 2010 2080 Every 6 month Control of feed water Pressure switch PS1 Check up for leaks and RO plants functionality Each month Flushing of the membranes Open V3 Daily Hardness dH V4 Feed w...

Page 27: ...mplete 12 V4 Test valve water hardness test 200721020 13 Quick fitting 14 mm elbow 1 454090014 3 years 14 Quick fitting 14 mm x Base 454065014 3 years 15 V7 Ball valve Membrane pressure vessel 16 Pres...

Page 28: ...UK 28 13 7 Spare Parts Drawing...

Page 29: ...f the softening unit in case of lacking water pressure Option 4 Carbon Filter Filter 13 8 4 Part No In order to reduce the content of free chlorine pesti cides and organic solvents you may install a c...

Page 30: ...ssure switch used for control ling start and stop of the BWT PERMAQ Pro 2000 Option 9 Mixed bed 13 8 9 Part No If a water quality 0 5 S cm is required we recom mend a BWT HOH Demi Mix a mixed bed unit...

Page 31: ...8 14 Part No 451405112 for Pro 2010 2040 Part No 451405114 for Pro 2060 2080 The quality flush system monitors that the RO plant produces permeate 20 S If the limit value is exceed ed the poor permeat...

Page 32: ...tle once more until Flow starts flashing again Now turn the stroke length of the pump back approx 20 scale parts note the old value Flow should stop flashing If not you must turn again the dial of the...

Page 33: ...t bwt dk www bwt dk Herewith declares that BWT PERMAQ Pro 2010 2020 2030 2040 2060 and 2080 is in conformity with the provisions of the Machinery Directive Directive 2006 42 EC is in conformity with t...

Page 34: ..._________________________________________________________________ ________________________________________________________________________________ _____________________________________________________...

Page 35: ..._________________________________________________________________ ________________________________________________________________________________ _____________________________________________________...

Page 36: ...33 1 4922 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE esk Republika s r o Lipovo 196 Ces...

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