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EN

 

7.1

 

Trouble shooting 

This chapter deals with problems that may occur on the plant. Follow the instructions in the relevant 
flow  diagrams  in  order  to  perform  a  troubleshooting. 

Warning!

  ALWAYS  pull  the  POWER  PLUG 

before replacement of electrical components and wait 3 minutes. 

 

Description 

of fault 

Reason for fault 

Action 

Fault 1: 

The tank  

is empty 

 

Low water level. 

 

Check that the RO-plant is running and there is flow of 
concentrate to the BWT CRU. The RO-plant may produce less 
concentrate than there is need of for consumption.  

 

Check if too many consumers are connected on the BWT 
CRU and switch some off. Let the BWT CRU become 
completely filled up. 

 

Check if the level switch float is stuck in top of the reservoir. 
Carefully push the level switch float up/down so that it is at 
concentrate water level. 

 

Check if the level switch and/or the level switch cable are 
defective. If so, replace. 

 

Check the TP-pump (See 

Fault 1

Fault 2 

and

 Fault 3

). 

Fault 2: 

TP pump 

doesn’t run 

 

Switch is at OFF. 

 

Push switch to ON. 

 

Low water level. 

 

Let the reservoir become completely filled up and the TP pump 
will start automatically. 

 

Defective pressure 
switch. 

 

Short the pressure switch by making a jumper between the 
two plugs. If the pump only runs when this jumper is 
connected and there is a request for water, then the pressure 
switch is defective and must be replaced. 

 

Defective capacitor. 

 

Locate transport pumps capacitor in the control box and 
replace it.  

 

Defective fuse. 

 

Check the PCB and replace the fuse  
(F3-Circuit Board) of the TP pump. 

 

Defective TP-pump. 

 

Replace TP-pump. 

 

Defective PCB. 

 

Replace PCB. 

 

Float of the level 
switch is stuck. 

 

Push the level switch float carefully up/down until it is at 
concentrate level. 

 

Defective level 
switch. 

 

Replace level switch. 

 

 

External stop signal 

on the TP-pump. 
 

 

Check and rectify cause of the external stop signal. 

Summary of Contents for CRU 200

Page 1: ...BW T CRU 38 200 600 Concentrate Reusable Unit Installation and Operating manual EN...

Page 2: ...Technical specifications and settings 5 7 Survey of alarm conditions settings 6 7 1 Trouble shooting 7 8 Technical specifications 9 9 Annex 10 9 1 El diagram 10 9 2 PI diagram 12 9 3 Arrangement draw...

Page 3: ...Is a switch which gives a signal when the RO plant must either be started or stopped and it stops the transport pump in case of dry running of the tank 3 Functional description The BWT CRU is a unit...

Page 4: ...ain 1 hose Important If the water connection for consumption is too small there is a risk of outage on the unit due to lacking water pressure amount In general pressure losses should be mini mized Imp...

Page 5: ...not touch the level switch Create a large consumption of water for 5 min the TP pump needs to be bled of air Check that the transport pump starts automatically Check that the pump supplies water and...

Page 6: ...low water level no ALARM TP pump stopped See Fault 1 External stop TP pump can be jumped at start up Remove the cause for external stop signal CRU unit is running everything OK CRU unit is on Standby...

Page 7: ...if the level switch and or the level switch cable are defective If so replace Check the TP pump See Fault 1 Fault 2 and Fault 3 Fault 2 TP pump doesn t run Switch is at OFF Push switch to ON Low water...

Page 8: ...start automatically Fault 4 TP pump starts and stops If the piping connection is too small there is a risk of outages on the plant due to lacking water pressure amount etc Replace the outlet pipe wate...

Page 9: ...h 3 bar 3 m3 h 3 bar 3 m3 h Height Width Depth 810 580 630 mm 810 580 630 mm 810 580 630 mm Concentrate inlet diameter 12 mm 12 mm 12 mm Consumption water outlet diameter 3 4 3 4 3 4 Raw water inlet d...

Page 10: ...EN 10 9 Annex 9 1 El diagram...

Page 11: ...EN 11...

Page 12: ...EN 12 9 2 PI diagram...

Page 13: ...EN 13 9 3 Arrangement drawing 9 3 1 Arrangement drawing BWT CRU 38 200 600...

Page 14: ...completed and filed together with the operating journal RO plant BWT PERMAQ Compact CRU Status on start up Problems on start up Pressure switch start stop transport pump is OK Drainage protection ove...

Page 15: ...EN 15 9 5 Spare parts drawings 9 5 1 Spare parts drawing BWT CRU 38 200 600...

Page 16: ...3 Hose 400 mm 451404189 4 Push in fitting 12x12 Elbow 454090012 3 year 5 Non return valve 200729004 6 Magnetic valve housing 200753004 7 Wheels 403899070 8 Level Switch 451404430 9 Hydrophore 0 5 lit...

Page 17: ...y local public disposal operations not even by small commercial operators For disposal in Denmark and in the other member nations of the European Economic Area EEA please contact our local BWT service...

Page 18: ...45 43 600 900 bwt bwt dk www bwt dk Herewith declares that BWT CRU 38 200 600 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions...

Page 19: ...s Cedex Tel 33 1 4922 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE esk Republika s r o Li...

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