background image

Check to make sure the wheel firmly secured by the four jaws. 

a- to clamp the wheel from outside (Tyre Diameter From 10

To 21

):

Depress the jaw clamping pedal halfway down to position the four jaws, put the tyre on turntable, and depress

the jaw clamping pedal until the wheel is secured by the jaws. 

b- to clamp the wheel from inside (Tyre Diameter From 12” To 24” ):

Depress the jaw clamping pedal to close the four jaws on the turntable. Put the tyre on the turntable and depress 

the jaw clamping pedal to open the jaws, thereby lock the wheel in place. 

10.3. Demounting the tyre: 

1) Swing the swing arm on the column to the working position.

Don't put your hands on the wheel rim to avoid injury during this operation. 

2) Lower the vertical arm until the mounting head rests next to the wheel and on

the top of tyre. Then lock the vertical arm in position using the locking handle. The 

mounting head can raise 2mm-3mm automatically from the edge of the wheel rim. 

3) Insert the lifting lever between the tyre bead and the front section of the

mounting head, and move the tyre above the mounting head as shown as Fig 6. 

Note: In order not to damage the inner tube, it is recommended to perform this step with the inner tube 

valve stem positioned about 10 cm to the right of the mounting head.   

With the lifting lever held in position shown as Fig 6, rotate the turntable in a clockwise direction by fully 

depressing the reverse pedal. Continue until the tyre is completely separated from the wheel rim. 

To prevent accident, keep hands and other parts of your body away from moving devices during operation. 

Note: The tyre can be slid out easily from the mounting head due to hardness. In order to prevent it, with the 

lifting lever held in position shown as Fig 6, rotate the turntable about 1~2 cm in anti-clockwise direction before 

rotating in clockwise direction. 

4) Remove the inner tube if there is one.

5) Repeat the step 3 for the other side of the tyre.

6) Swing the swing arm to the non-working position. Remove the tyre from the

wheel rim. 

10.4. Mounting the tyre: 

10.4.1 Checking tyre and wheel rim 

Caution: Check to make sure that the tyre and the wheel rim are of same size, it can prevent burst of the 

tyre during inflating and mounting. 

Check as follows

 

- No damage for tyre and tyre components, don't use it if some defects on the tyre appear.

- No convex and concave defects on the wheel rim.

Note: Especially for alloy wheel rim, it may have some micro inner cracks caused by concave defects, 

they bring in the danger to operators or the damage to the wheel rim. 

The tyre and the wheel rim must be of the same size. 

Note: The diameter of the wheel rim is stamped on itself, so is the tyre. If you are not sure, don't mount the 

tyre.   

10.4.2 Mounting the tyre 

1) Lubricate the tyre bead and the wheel rim with the lubrication recommended by manufacturer.

2) Clamp the wheel rim according to the section of “clamping the tyre” if the tyre is removed from the

turntable. 

3) Swing the swing arm on the column to the working position. Don't put your hands on the wheel rim to avoid

injury during this operation. 

4) Place the mounting head above the edge of the wheel rim with hands. Lock the vertical arm as described as

step 2 in the section of “demounting the tyre”. 

5) Move the tyre so that the bead passed below the front section of the mounting head and is brought up against

the edge of the rear section of the mounting head. (Fig 7) 

Note: If the tyre doesn't have inner tube, make the valve stem and mounting head in the same line. Keep 

Fig 6 

Fig 7 

Summary of Contents for TCS0022

Page 1: ...22 Semi Automatic Tyre Changer User Instructions Parts List TCS0022...

Page 2: ...ration tests 3 10 1 To loosen the tyre bead 3 10 2 Clamping the tyre 3 10 3 Demounting the tyre 4 10 4 Mounting the tyre 4 10 4 1 Checking tyre and wheel rim 4 10 4 2 Mounting the tyre 4 10 5 Inflatin...

Page 3: ...el and sticking position 01 Don t put hands under the mounting head during operation 02 Don t put hands between the jaws during operation 03 Don t put hands in the tyre bead when demounting 04 Make su...

Page 4: ...machine with the screws Make sure the system is equipped with a good grounding circuit And have operations for skid prevention 2 Unscrew the nut A on the body B as shown in Fig 4 Lift the column C mou...

Page 5: ...e bead breaker arm Loosen it to turn the bead breaker arm back Depress the jaw clamping pedal completely to open the jaws on the turntable depress it once again to close the jaws When the pedal is in...

Page 6: ...hardness In order to prevent it with the lifting lever held in position shown as Fig 6 rotate the turntable about 1 2 cm in anti clockwise direction before rotating in clockwise direction 4 Remove th...

Page 7: ...Check to make sure the nozzle is pressed down completely over the threads of the valve stem 3 Check to make sure that the tyre and the wheel rim are of the same size 4 Lubricate both the tyre bead and...

Page 8: ...om inflating tyre g Release the tyre set the pedal back to the middle position and continue to inflate the tyre to the required pressure NOTE 1 Failure to follow all warnings and instructions may lead...

Page 9: ...ight To do so remove the left side of the cover by unscrewing the screws Tighten the belt using the adjusting screws located on the motor support Fig 12 Caution please disconnect the machine from powe...

Page 10: ...n t work Replace the cylinder piston Worn jaws Replace the jaws Broken washers of the chuck cylinder Replace it The mounting head always touches the rim during operation The locking plate incorrectly...

Page 11: ...Left cover 4 Screw M6 55 5 Flat washer 6 14 1 2 6 Screw M8 25 7 Spring washer 8 8 Flat washer 8 17 1 5 9 Nut M8 10 Rubber buffer 11 Screw M6 40 12 Lifting lever 13 Spring 14 Rubber support 15 Box 16...

Page 12: ...106 locking block handle 123 mounting head 107 locking block support 124 pin 108 cone washer 125 screw M10 25 109 spring washer 8 126 flat washer 110 screw M8 25 127 screw M12 16 111 locking block 128...

Page 13: ...4 union 1 4 1 4 705 flat washer 13 706 pressure reducer 707 L union 1 4 8 708 hose 5 8 801 relief pressure filter 802 quick nozzle 803 L union 804 oil fog maker 805 hose 5 8 806 big T joint 807 union...

Page 14: ...5 2 208 control plate 228 nut M12 7 1 5 209 washer 229 clamping cylinder 210 retainer ring 65 230 O seal 20 2 65 211 connecting rod 231 flange with handle 212 slide guide with pin 232 L union 1 8 8 21...

Page 15: ...seal 16 2 65 321 flat washer 16 28 2 307 O seal 20 2 65 322 bead breaker 308 O seal 180 3 5 323 pin 309 bead breaker cylinder lid front 324 rotating pin 310 bead breaker rod 325 flat washer 12 25 2 3...

Page 16: ...14...

Page 17: ...3 hose 5 8 414 pedal support 444 hose 5 8 415 self locking nut M4 445 hose 5 8 416 flat washer 4 446 L union 1 8 8 417 screw M4 30 447 spacer 418 retainer ring 12 448 O seal 12 20 4 419 flat washer 12...

Page 18: ...nion 3 8 509 worm gear shaft 529 O seal 59 9 2 62 510 worm gear 530 screw M6 20 511 spacer 531 air inlet hose 5 8 512 screw M10 55 532 air inlet hose 5 8 513 spring washer 10 533 hose 5 5 8 514 pin 6...

Page 19: ...elt A 28 605 screw M8 70 606 flat washer 8 5 30 3 607 capacitor 608 flat washer 10 20 2 609 spring washer 10 610 screw M10 25 611 screw M8 25 612 nut M8 613 flat washer 8 22 1 5 614 rubber washer 615...

Page 20: ...18...

Page 21: ...e A15 hose 5 5 8 A55 plug A16 union 1 8 8 A56 O seal 4 1 8 A17 rotating valve casing A57 O seal 6 9 1 8 A18 hose 5 8 A58 shaft A19 hose 5 8 A59 pressure gauge A20 hose 12 8 A60 seat with holes A21 hos...

Page 22: ...20 16 Circuit diagram 16 Pneumatic drawing...

Reviews: