background image

U200 Series-A 

Tyre Changer 

Warning

This instruction is important for the machine, read carefully before installation and use, also it 

is important for safe use and maintenance of machine. Please keep this manual kindly in order to use and 

repair it further

 

1. Introduction:

Application Range: The semi-automatic tyre changer is especially designed for demounting / mounting

tyres. 

Caution: Use only for purpose for which it is designed, don't use it for other purposes. Manufacturer 

shall not be liable for any damage or injury caused by failure to 

comply with these regulations. 

Use of this machine is especially reserved to trained and qualified 

professional persons. Any changes on this machine without 

manufacturer’s permission may cause the malfunction and damage to 

machine, manufacturer can cancel warranty coverage for above. If some 

parts are damaged due to some reasons, please replace them according to 

the spare parts list. (Attention: deadline of warranty is one year after 

sale). 

2. Warning label and sticking position:

01 Don’t put hands under the mounting head during operation;

02 Don’t put hands between the jaws during operation; 

03 Don’t put hands in the tyre bead when demounting;   

04 Make sure the system is equipped with a good grounding circuit; 
05 Don’t put feet between the bead breaking arm and the body during operation; 
06 Warning instructions; 

3. Technical data:

4. Transport:

When transporting the machine, it must be handled with a forklift truck

with the forks. Positioned as show as in the Fig1. 

5. Unpacking:

Pull out the nail which is nailed on the plate with tip jaw, unpack the carton

and plastic cover. Check to make sure all parts shown on the spare parts list are 

included. If any parts are missing or broken, please contact the manufacturer or 

dealer ASAP. 

Type 

200/600 

201 

201A 

202 

203 

203A 

External Locking 
Rim Dimensions 

10~17

 

10~20

 

12~23

 

Internal Locking 
Rim Dimensions 

12~20

 

12~24

 

14~26

 

Max. Wheel 
Diameter 

960mm(20

1040mm(41

1143mm

45

Max. Wheel Width 

330mm(13

355mm(14

16

 

Max. Working 
Pressure 

8-10Bar 

Power supply 

110V-1ph /220V-1ph / 380V-3ph 

Motor power 

0.75/0.55/1.1kw 

Max. Rotating 
Torque (Turntable) 

1078Nm 

Overall Dimension 

96X76X93cm 

113X90X103cm 

Noise Level 

75Db 

Fig 1 

Summary of Contents for TCS0022

Page 1: ...22 Semi Automatic Tyre Changer User Instructions Parts List TCS0022...

Page 2: ...ration tests 3 10 1 To loosen the tyre bead 3 10 2 Clamping the tyre 3 10 3 Demounting the tyre 4 10 4 Mounting the tyre 4 10 4 1 Checking tyre and wheel rim 4 10 4 2 Mounting the tyre 4 10 5 Inflatin...

Page 3: ...el and sticking position 01 Don t put hands under the mounting head during operation 02 Don t put hands between the jaws during operation 03 Don t put hands in the tyre bead when demounting 04 Make su...

Page 4: ...machine with the screws Make sure the system is equipped with a good grounding circuit And have operations for skid prevention 2 Unscrew the nut A on the body B as shown in Fig 4 Lift the column C mou...

Page 5: ...e bead breaker arm Loosen it to turn the bead breaker arm back Depress the jaw clamping pedal completely to open the jaws on the turntable depress it once again to close the jaws When the pedal is in...

Page 6: ...hardness In order to prevent it with the lifting lever held in position shown as Fig 6 rotate the turntable about 1 2 cm in anti clockwise direction before rotating in clockwise direction 4 Remove th...

Page 7: ...Check to make sure the nozzle is pressed down completely over the threads of the valve stem 3 Check to make sure that the tyre and the wheel rim are of the same size 4 Lubricate both the tyre bead and...

Page 8: ...om inflating tyre g Release the tyre set the pedal back to the middle position and continue to inflate the tyre to the required pressure NOTE 1 Failure to follow all warnings and instructions may lead...

Page 9: ...ight To do so remove the left side of the cover by unscrewing the screws Tighten the belt using the adjusting screws located on the motor support Fig 12 Caution please disconnect the machine from powe...

Page 10: ...n t work Replace the cylinder piston Worn jaws Replace the jaws Broken washers of the chuck cylinder Replace it The mounting head always touches the rim during operation The locking plate incorrectly...

Page 11: ...Left cover 4 Screw M6 55 5 Flat washer 6 14 1 2 6 Screw M8 25 7 Spring washer 8 8 Flat washer 8 17 1 5 9 Nut M8 10 Rubber buffer 11 Screw M6 40 12 Lifting lever 13 Spring 14 Rubber support 15 Box 16...

Page 12: ...106 locking block handle 123 mounting head 107 locking block support 124 pin 108 cone washer 125 screw M10 25 109 spring washer 8 126 flat washer 110 screw M8 25 127 screw M12 16 111 locking block 128...

Page 13: ...4 union 1 4 1 4 705 flat washer 13 706 pressure reducer 707 L union 1 4 8 708 hose 5 8 801 relief pressure filter 802 quick nozzle 803 L union 804 oil fog maker 805 hose 5 8 806 big T joint 807 union...

Page 14: ...5 2 208 control plate 228 nut M12 7 1 5 209 washer 229 clamping cylinder 210 retainer ring 65 230 O seal 20 2 65 211 connecting rod 231 flange with handle 212 slide guide with pin 232 L union 1 8 8 21...

Page 15: ...seal 16 2 65 321 flat washer 16 28 2 307 O seal 20 2 65 322 bead breaker 308 O seal 180 3 5 323 pin 309 bead breaker cylinder lid front 324 rotating pin 310 bead breaker rod 325 flat washer 12 25 2 3...

Page 16: ...14...

Page 17: ...3 hose 5 8 414 pedal support 444 hose 5 8 415 self locking nut M4 445 hose 5 8 416 flat washer 4 446 L union 1 8 8 417 screw M4 30 447 spacer 418 retainer ring 12 448 O seal 12 20 4 419 flat washer 12...

Page 18: ...nion 3 8 509 worm gear shaft 529 O seal 59 9 2 62 510 worm gear 530 screw M6 20 511 spacer 531 air inlet hose 5 8 512 screw M10 55 532 air inlet hose 5 8 513 spring washer 10 533 hose 5 5 8 514 pin 6...

Page 19: ...elt A 28 605 screw M8 70 606 flat washer 8 5 30 3 607 capacitor 608 flat washer 10 20 2 609 spring washer 10 610 screw M10 25 611 screw M8 25 612 nut M8 613 flat washer 8 22 1 5 614 rubber washer 615...

Page 20: ...18...

Page 21: ...e A15 hose 5 5 8 A55 plug A16 union 1 8 8 A56 O seal 4 1 8 A17 rotating valve casing A57 O seal 6 9 1 8 A18 hose 5 8 A58 shaft A19 hose 5 8 A59 pressure gauge A20 hose 12 8 A60 seat with holes A21 hos...

Page 22: ...20 16 Circuit diagram 16 Pneumatic drawing...

Reviews:

Related manuals for TCS0022