BUSKRO BK7IB-2 User Manual Download Page 3

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BK7IB-2 Inline Base

Buskro Ltd.

BK7IB Inline Base

Table Of
Contents

1.0

General Information .............................................................................1-0

1.1

Description ............................................................................................................ 1-1

1.2

Features ................................................................................................................. 1-2

1.2.1

Vacuum Table Belts......................................................................................... 1-2

1.2.2

Complete Instrument Panel.............................................................................. 1-2

1.2.3

BK1600 Series Conveyor Compatibility ......................................................... 1-3

1.2.4 Tabber

Compatibility ....................................................................................... 1-3

1.2.5 Auxiliary

Feeder Compatibility ....................................................................... 1-3

1.2.6 Maintenance

Considerations............................................................................ 1-4

1.2.7

Print Quality Considerations............................................................................ 1-4

1.3

Specifications......................................................................................................... 1-5

1.4

System Drawings................................................................................................... 1-6

2.0

Operator Instructions ...........................................................................2-0

2.1

Instrument Panel Functions ................................................................................ 2-1

2.1.1 Rocker

Switches .............................................................................................. 2-1

2.1.2 Production

Dial ................................................................................................ 2-2

2.1.3

Machine and Conveyor Function Pushbuttons ................................................ 2-2

2.1.3

Resettable Piece Counter ................................................................................. 2-4

2.2

Material Side Guide Adjustments....................................................................... 2-4

2.3

Upstream Compatibility ...................................................................................... 2-6

2.3.1

BK720 Friction Feeder .................................................................................... 2-6

2.4

Downstream Compatibility.................................................................................. 2-7

2.5

Maintenance Schedule.......................................................................................... 2-8

3.0

BK7IB Integration.................................................................................3-0

3.1

Introduction .......................................................................................................... 3-1

3.2

Physical Location.................................................................................................. 3-1

3.3

Cable Connections ................................................................................................ 3-2

4.0

Electrical System ...................................................................................4-0

4.1

Introduction .......................................................................................................... 4-1

4.2

The Base Control Board....................................................................................... 4-1

4.2.1

Troubleshooting the Base Control Board and Peripheral Circuitry................. 4-6

4.3

Start/Stop Control ................................................................................................ 4-9

4.4

Transport Speed ................................................................................................... 4-9

4.5

Conveyor Speed .................................................................................................. 4-10

4.6

“Universal Speed Control” (Optional) ............................................................. 4-10

4.7

Electrical Troubleshooting and Installation Problems ................................... 4-11

Summary of Contents for BK7IB-2

Page 1: ...BK7IB 2 Inline Base Part No 9105171 User s Guide V1 0 ...

Page 2: ...wn personal use is a violation of copyright laws Copyright 2009 Buskro Ltd First Edition 2009 Printed in Canada This manual is sold as is without warranty of any kind either express or implied respecting the contents of this manual including but not limited to implied warranties for the manual s quality performance merchantability or fitness for any particular purpose Neither Buskro Ltd nor its de...

Page 3: ...witches 2 1 2 1 2 Production Dial 2 2 2 1 3 Machine and Conveyor Function Pushbuttons 2 2 2 1 3 Resettable Piece Counter 2 4 2 2 Material Side Guide Adjustments 2 4 2 3 Upstream Compatibility 2 6 2 3 1 BK720 Friction Feeder 2 6 2 4 Downstream Compatibility 2 7 2 5 Maintenance Schedule 2 8 3 0 BK7IB Integration 3 0 3 1 Introduction 3 1 3 2 Physical Location 3 1 3 3 Cable Connections 3 2 4 0 Electri...

Page 4: ...Appendix A Assembly Drawings Appendix B Electrical Drawings Appendix C AC Motor Driver Settings Buskro Ltd BK7IB Inline Base ...

Page 5: ...General Information Buskro Ltd BK7IB Inline Base Chapter 1 1 0 General Information ...

Page 6: ...control of the BK7IB 2 is provided by a series of electrical switches and buttons displayed on a clear unhindered control panel centrally positioned at the front of the base The control panel consists of rocker switches for the Main and Vacuum power a resettable LCD piece totalizing counter potentiometers for the conveyor speed stack speed base speed and pitch control Start Stop Jog pushbutton con...

Page 7: ...e 230 VAC needed internally for the BK7IB 2 In addition it provides 115 VAC for those peripherals which need that voltage 1 2 Features 1 2 1 Vacuum Table Belts The table belts which transport the mailpieces past the inkjet imaging region are equipped with vacuum to provide positive adhesion to the base This helps to ensure accurate placement of the image on the mailpiece The BK7IB 2 also provides ...

Page 8: ... with all Buskro Tabbers This allows for full integration between the Tabber and base controls such that the controls on either system can directly stop and or start the entire system Connection to the Tabber is made through a connector located at the rear of the base The Tabber may be operated either upstream or downstream from the BK7IB 2 1 2 5 Auxiliary Feeder Compatibility The inkjet base is e...

Page 9: ...onics of the system In terms of mechanical access removal of the front door provides access to the blower while removal of the transport tabletop provides access to the motor assembly 1 2 7 Print Quality Considerations The BK7IB 2 has been specifically designed for the printing process As a result it incorporates certain unique features to optimize print quality Included are a smooth mechanical tr...

Page 10: ... Physical Weight crated 530 lbs 240 kg 1 3 3 Production rate Belt Speed 0 to 600 ft min 0 to 3 05 m s Conveyor Speed 0 to 26 0 in s 0 to 0 7 m s 1 3 4 Electrical requirements Line Voltage 200 or 220 15 VAC Line Current 5 Amps Power 1 2 kVA 1 3 5 Operator controls Circuit Breaker Switch Main Vacuum Machine Pushbuttons Start Stop Run Jog Conveyor Selector On Off Auto Potentiometers Production Convey...

Page 11: ...nector 26 pin male 6 Base Mounting Foot Quantity 4 7 Cycle Sensor Connector 3 pin female 8 Jam Sensor Connector 3 pin female 9 Guide Belt BK7IB Enhanced 30 in Lg Buskro P N 9103791 10 Material Guide Assembly BK7IB 19 Buskro P N 9103585A JB3 Auxiliary Feeder Connector 17 14 CPC female JB4 Downstream Connector 23 57 CPC female JB5 Conveyor Connector 23 7 CPC female JB8 Upstream Connector 23 37 CPC f...

Page 12: ...imensions Symbol Description Dimensions O W Overall Width 33 9 861 mm O L Overall Length 55 75 1422 mm O H Overall Height 37 90 962 mm X1 Leveling Foot Length 46 68 1186 mm Y1 Tabletop Height 32 6 to 40 5 902 to 940 mm Z1 Leveling Foot Width 27 50 699 mm Z2 Tabletop Width 23 75 603 mm Buskro Ltd BK7IB Inline Base ...

Page 13: ...Operator Instructions Buskro Ltd BK7IB Inline Base Chapter 2 2 0 Operator Instructions ...

Page 14: ...NCY STOP PUSHBUTTON SPEED CONTROL CONNECTION POWER ROCKER SWITCH VACUUM POWER ROCKER SWITCH PRESET STACK POTENTIOMETER CONVEYOR SPEED CONTROL DIAL ON OFF AUTO CONVEYOR SELECTOR PRODUCTION SPEED DIAL FEED ENABLE START STOP SPEED CONTROL PRODUCTION JOG RUN POWER VACUUM CONVEYOR CONTROL SPEED OFF AUTO ON STACK Figure 2 1 Base Instrument Panel 2 1 1 Rocker Switches The two rocker switches located to t...

Page 15: ...decrease 2 1 3 Machine and Conveyor Function Pushbuttons The pushbuttons and selector knobs located on the instrument panel permit control of the machine and conveyor operation The Start green and Stop red pushbuttons allow engagement and suspension of the inkjet operation while the Run Jog black selector sets the system to run continuously RUN when the Start button is momentarily depressed or int...

Page 16: ...rt button is pressed the machine will operate continuously In the Jog mode the machine will cycle only as long as the Start button remains pressed Run Mode Machine will operate when the momentary Start button is pressed Jog Mode Machine will operate only while the Start button is pressed On Off Auto Selector The conveyor On Off Auto selector determines the operating mode of the conveyor When set o...

Page 17: ...e Adjustments Proper adjustment of the material side guides shown in Figure 2 3 will permit dependable and accurate feeding of the mailpieces so that they are correctly aligned when presented under the printhead s The objective of this section of the transport base is to straighten out any mailpiece that may come out of the feeder in a skewed manner This will ensure that the image is properly plac...

Page 18: ...6 to 1 8 from the corresponding edge of the mailpiece Ensure that the guides do not pinch the mailpiece anywhere along its edges 4 Replace the fastening knob s in the nearest threaded holes located in the base s tabletop and tighten them to secure the guides 5 Slowly dispense another mailpiece onto the transport belts and check that the mailpieces path is unobstructed by the material side guides I...

Page 19: ... for a BK720 Friction Feeder To be able to stop and start the system from any location Emergency Stop the Stop and Start functions are linked to the next unit via connections on the Upstream and Downstream connectors of the BK7IB 2 2 3 1 BK720 Friction Feeder The BK720 Friction Feeder differs from other equipment in a system configuration since it is a table top unit rather than the normal floor s...

Page 20: ...r a downstream drier is also provided on this connector A separate 7 pin connector JB5 at the rear of the BK7IB 2 is provided for a Buskro Conveyor This connector only has a provision for a Stop signal from the conveyor to the BK7IB 2 However the speed control circuit for the conveyor is actually part of the BK7IB 2 and thus the drive voltage for the conveyor motor also has to be sent over the con...

Page 21: ...and clean any debris which may have fallen into the machine Wipe away any ink which may have settled on the tabletops belts and rollers Clean under the belts as well Monthly Clean vacuum lines and fittings with compressed air Semi Annually Examine all mechanical drive components belts and rollers for wear Replace if necessary Note The availability of a small air compressor is recommended Compresse...

Page 22: ...BK7IB 2 Integration Buskro Ltd BK7IB Inline Base Chapter 3 3 0 BK7IB Integration ...

Page 23: ...r the BK7IB 2 base only limited by the length of the umbilical In addition electrical cables must be connected between the controller and the BK7IB 2 base for the encoder photocue stack signal jam switch cycle and stop relay signals 3 2 Physical Location To connect the controller to the BK7IB 2 base an interconnect kit is required For the BK705 BK1705 BK1710 or BK1720 controllers use BK INT 1765 F...

Page 24: ...nstall an I O ribbon cable from the I O connector on the BK7IB 2 base to the I O connector on the BK1710 controller Installing this cable will transmit the encoder photocue jam cycle stack and stop signals from the BK7IB 2 base to the BK1710 controller Connect I O Ribbon cable and Counter to corresponding connectors on the controller box Figure 3 2 Electrical Integration Buskro Ltd BK7IB Inline Ba...

Page 25: ...Electrical System Buskro Ltd BK7IB Inline Base Chapter 4 4 0 Electrical System ...

Page 26: ...top input from a conveyor and the controller the speed information from a downstream machine and from the master speed controller Internal control outputs activate and stop the base s own transport motor and the conveyor and to operate the status lights Control signals to the outside include the start and stop signals to upstream and downstream equipment speed information to the upstream equipment...

Page 27: ...eset to the rest position and also send out Stop pulses to any connected upstream and downstream equipment to make sure the entire system is initialized when power is first applied The S1 configuration switches allow the unit to eliminate the need for Stop inputs in those machines and or configurations where they may not be used Any external STOP input can be disabled except the front panel STOP s...

Page 28: ...hould stop Therefore non existent STOP inputs must be disabled for proper operation Note that all input signals used in the unit are at a 12 VDC level looking for a dry contact STOP and START from other machines while the unit provides dry contacts for those signals coming from other machines STOP and START to other machines The only exception is the drive output to the heater control which suppli...

Page 29: ...abled Off enabled Enables or disables a STOP signal from the JAM sensor If no JAM sensor is used in the machine the switch should be set to disabled S1 5 CONTR On disabled Off enabled Enables or disables a STOP signal from the control computer If no computer is used with the machine the switch should be set to disabled S1 6 RUN On disabled Off enabled This switch is connected in parallel to the Fe...

Page 30: ...hine On means that the Stop sent upstream will be in effect as long as a Stop input is received from the downstream machine S2 4 FPSTOP Off disabled On enabled Off means that a 1 second Stop pulse will be sent upstream in response to a Stop input from the front panel Stop button On means that the Stop sent upstream will be in effect as long as a Stop input is received from the front panel Stop but...

Page 31: ...n between the 2 machines S2 2 should therefore always be disabled Off The function was only included on this channel for special installations Usually all other positions of S2 are set to the enabled position to make sure that no machine can start while a downstream machine has a problem In the case of S2 2 no harm will be done if a downstream machine is started while an upstream machine has a pro...

Page 32: ...S2 RUN O P This green LED is lit as long as the board is in a Run condition It is also duplicated in the Start button on the front panel If it is lit the board is activating the Run relays for the base transport and conveyor motors closes the Run contact for the feeder and sends 12 VDC and ground to the downstream heaters The lights will be extinguished when a STOP signal is received or the power ...

Page 33: ... R45 Q7 R46 D48 Q8 U6 R30 C23 U3 U2 U4 R32 1 2 3 R31 D36 D40 C22 R37 R41 D43 D14 D18 D20 D21 D25 D30 D28 D32 C16 R17 R22 R21 R24 R26 R29 R33 D37 D41 D46 D49 R38 R42 R43 R49 Q1 J8 Front Panel CONV UPSTR DNSTR JAM FP STOP CONTR D17 CONV UPSTR DNSTR JAM RUN CONTR D16 R10 R9 Q5 Q6 R19 D24 D31 R14 R16 C15 C14 R18 C13 R20 R47 R48 Q9 C9 R11 R12 R13 R15 D15 D19 D23 D29 U1 S1 EN DIS DOWNSTREAM CONNECTIONS ...

Page 34: ... an SCR based DC Speed Controller When the Run relay closes it applies a voltage to the high end of the control potentiometers Conveyor and Stack which causes the motor to run at the preset speed 4 4 Transport Speed The transport motor is a 230 V 3 phase AC Motor rated at hp and controlled by a Delta Type VDL inverter driver The speed is determined by either the front panel Production potentiomete...

Page 35: ... from the control computer 4 6 Universal Speed Control Optional The Universal Speed Control is a concept which permits the control of the transport speed of all machines in a system with a single Master Controller plugged into a dedicated socket on the front panel of any machine in the system The capability of implementing this system is built into all newer model Buskro machines including the BK7...

Page 36: ...be selected never higher than 1 1 the maximum setting of the potentiometer The board has a number of different operating modes e g Master Slave and Gap Control and has to be configured and calibrated after installation The explanation and specific calibration instructions are part of the upgrade kit 4 7 Electrical Troubleshooting and Installation Problems Note that the following troubleshooting hi...

Page 37: ...utton on the front panel This will be caused by a STOP signal on one of the 6 Stop inputs on the board Make sure that all inputs which correspond to an existing peripheral unit are enabled while the others are disabled Enabling an input which looks for a peripheral unit that does not exist in the system will cause this condition The base will start but the next machine upstream or a feeder will no...

Page 38: ...the system will cause the Stop input to open and the entire line will be stopped Buskro machines will send a Start pulse closed dry contact of about 1 sec duration to upstream and downstream equipment whenever either a Start pulse is received from other equipment or the front panel Start button is pressed Buskro machines will send a Stop pulse opened dry contact of about 1 sec duration to upstream...

Page 39: ...27A Front Panel Assembly BK7IB 2 A 15 Table A 13 9104032A Terminal Block Assembly Front BK7IB 2 A 16 Table A 14 9104033A Rear Panel Assembly BK7IB 2 A 17 Table A 15 9104079A Stop Button Mushroom Head Red Illumination A 19 Table A 16 9104591A Material Guide Assembly 23 75 Lg A 20 Table A 17 9104601A Inline Motor Tensioner Assembly A 21 Table A 18 9104637LA Inline AC Motor Assembly Left A 22 Table A...

Page 40: ... 2 A 15 Figure A 13 9104032A Terminal Block Assembly Front BK7IB 2 A 16 Figure A 14 9104033A Rear Panel Assembly BK7IB 2 A 19 Figure A 15 9104079A Stop Button Mushroom Head Red Illumination A 19 Figure A 16 9104591A Material Guide Assembly 23 75 Lg A 20 Figure A 17 9104601A Inline Motor Tensioner Assembly A 21 Figure A 18 9104637LA Inline AC Motor Assembly Left A 22 Figure A 19 9104637RA Inline AC...

Page 41: ... unique part in an assembly drawing It is matched with the top number in the balloon pointing at the associated part Part Number This column represents the Buskro part number Quantity This represents the total number of a given part in an assembly It is matched with the bottom number in the balloon pointing at the associated part Description This column contains a brief description of the part Ref...

Page 42: ...00RA 1 Tabletop Assembly BK7IB 2 Right 24 9104142A 1 Cable Rear Panel Feeder to BCB 31 25 9104143A 1 Cable Rear Panel Upstream to BCB 11 26 9104144A 1 Cable Down Stream To BCB 10 27 9104147A 1 Cable Conveyor Stop To BCB 2 26 28 9104348A 1 Cable Front Panel Power Switches 1 29 9104351A 1 Cable AC Power To Speed Base Control 5 30 9104352A 1 Cable Conveyor Speed Control 16 31 9104356A 1 Cable Product...

Page 43: ...1 43 1 26 1 27 1 24 1 25 1 4 4 46 4 45 1 5 2 7 2 8 2 47 1 9 2 6 6 VIEW B CUT 1 8 OFF END OF KEYING PIN 9101647 AND INSTALL IN PIN 13 OF 614135 VIEW B VIEW A Note Items 23 35 are not shown in drawing refer to electrical wiring diagram for installation Buskro Ltd BK7IB 2 Figure A 1 BKT7IBR 2 Base BK7IBR 2 Right ...

Page 44: ...em Part Number Quantity Description Reference 1 603020 1 Sensor Microswitch 2 603021 1 Cover Microswitch 3 606013 1 Cable 22 3 Unshielded 26 Long 4 609116 3 Terminal Ring 10 22 18 AWG Red 5 9100724 1 Plug Preh Locking 3 Pin Figure A 2 603021A Jam Switch Assembly Nc No Co 1 1 VIEW A 5 1 3 1 4 3 2 1 ...

Page 45: ...10 32 UNF x 3 8 4 404050 14 Screw FHCS 10 32 UNF x 3 4 5 404220 1 Screw SHCS 10 32 UNF x 3 8 6 438110A 4 Knob Assembly 10 32 UNF x 1 1 4 7 603021A 1 Sensor Jam Switch Assembly NO NC 26 8 9100374 2 Tabletop Outer Fixture 9 9104886A 2 Outfeed Roller Assembly 10 9105150A 1 Material Guide Extended Bracket Right 11 9105151A 1 Material Guide Extended Bracket Left Figure A 3 9100374A Inline Tabletop Asse...

Page 46: ... 5 8 4 420007 4 Nut 8 32 UNC 5 438505 2 Knob Tee Black Plastic 1 4 in Screw 6 439009 4 Lockwasher No 10 7 9103556 1 Material Guide Right BK7IB 8 9103557 1 Material Guide Left BK7IB 10 9103586 2 Material Guide Support BK7IB 11 9103587 2 Material Guide Block BK7IB 12 9104591 1 Material Guide Crossbar 23 75 Lg BK7IB Figure A 4 9101031A Take up Roller Assembly 2X REMOVE RETAINING RING BEFORE INSERTING...

Page 47: ...em Part Number Quantity Description Reference 1 404550 2 Screw BHCS 10 32 UNF x 3 4 2 436348 6 Dowell Pin 1 4 Dia x 2 Long 3 9103607 1 Support Belt Guide Crossbar 4 9103610 2 Belt Guide Mounting Block BK7IB Figure A 5 9101038A Belt Guide Assembly BK7IB 4 2 1 2 3 1 2 6 Buskro Ltd BK7IB 2 ...

Page 48: ...3595A 1 Encoder Wheel 2 88 OD Figure A 6 9103592A Encoder Wheel Assembly BK7IB 7 1 2 1 4 2 6 1 1 1 3 1 5 1 Note The encoder wheel changes with the required encoder resolution The required encoder resolution depends on the print technology By default the BK7IB is equipped with 660 DPI encoder resolution which utilizes 9103595A for the encoder wheel This supports Apollo Apollo 4C and Atlas Aurora 12...

Page 49: ...t 3 8 x 5 8 5 16 18 7 439009 2 Lockwasher No 10 8 440008 2 Washer 10 ID 9 455030 1 Ball Plunger 1 4 20 UNC x 1 2 Long 10 9103592A 1 Encoder Wheel Assembly BK7IB 11 9103596 1 Crossbar Encoder Wheel BK7IB 12 9103618 1 Encoder Arm 13 9103619 1 Encoder Arm Pivot Block 14 9103633 1 Bushing Brass 3 8 ID x 1 2 OD x 3 8 Lg 15 9103713 1 Encoder Wheel Support Plate 16 9104040 1 Spring Compression 3 8 I D X ...

Page 50: ...15 4 Washer 5 16 ID 6 440020 4 Washer 3 8 ID 7 440511 4 Rubber Washer 5 16 x 1 1 2 x 1 4 8 606034 1 Cable 16 3 SJOW A 65 Long 9 609111 1 Terminal Ring 10 16 14 AWG Blue 10 615131 1 Cable Clamp 3 8 Metal 11 9101480 1 Bracket UV Exhaust Blower 12 9103725 1 Reducer tube 4 x 2 5 13 9103731 1 Clamp 3 5 16 4 1 4 14 9103734 1 Blower Exhaust Vacuum 60 Hz CW DB Figure A 8 9103734A Blower Assembly Vacuum 60...

Page 51: ...015 4 Washer 5 16 ID 6 440020 4 Washer 3 8 ID 7 440511 4 Rubber Washer 5 16 x 1 1 2 x 1 4 8 606034 1 Cable 16 3 SJOW A 65 Long 9 609111 1 Terminal Ring 10 16 14 AWG Blue 10 615131 1 Cable Clamp 3 8 Metal 11 9101480 1 Bracket UV Exhaust Blower 12 9103725 1 Reducer tube 4 x 2 5 13 9103731 1 Clamp 3 5 16 4 1 4 14 9103735 1 Blower Exhaust Vacuum 50 Hz CW DB Figure A 9 9103735A Blower Assembly Vacuum 5...

Page 52: ... THK 14 500055 4 Bearing UBR 204 12S 3 4 ID 15 9100776 1 Inline Outfeed Guide Cover 16 9101031A 1 Inline Roller 17 9101033 4 Inline Drive Roller Mounting Block 18 9101037 2 Take up Shaft Guide Block 19 9101038A 1 Take Up Roller Assembly 20 9101041 1 Inline Roller Shaft 21 9101042 2 Roller Finger Guard 22 9102600 2 Knob Thumb Knurled 1 4 20 Thru 23 9103530A 1 Belt Flat 1 865 x 114 5 Lg Set of 3 24 ...

Page 53: ... 2 18 2 17 4 24 1 4 6 3 16 11 16 3 16 11 16 21 2 17 4 14 4 7 8 9 2 13 4 30 1 16 1 8 2 12 2 5 4 25 1 17 4 7 8 26 1 2 8 20 1 34 1 6 4 19 1 10 1 33 1 29 3 NOTE APPLY SILICON ON EDGE OF CAP TO SEAL VACUUM TRAY 1 9 Buskro Ltd BK7IB 2 Figure A 10 9103800LA Tabletop Assembly BK7IBL 2 Left ...

Page 54: ...sher 1 4 I D x 0 032 THK 14 500055 4 Bearing UBR 204 12S 3 4 ID 15 9100776 1 Inline Outfeed Guide Cover 16 9101031A 1 Inline Roller 17 9101033 4 Inline Drive Roller Mounting Block 18 9101037 2 Take up Shaft Guide Block 19 9101038A 1 Take Up Roller Assembly 20 9101041 1 Inline Roller Shaft 21 9101042 2 Roller Finger Guard 22 9102600 2 Knob Thumb Knurled 1 4 20 Thru 23 9103530A 1 Belt Flat 1 865 x 1...

Page 55: ...Y 1 9 23 1 4 6 15 1 21 2 32 1 22 2 31 1 28 1 27 2 6 4 18 2 17 4 24 1 20 1 4 6 3 16 11 16 26 1 3 16 11 16 10 1 21 2 17 4 14 4 7 8 2 8 7 8 9 2 13 4 30 1 19 1 16 1 8 2 12 2 5 4 25 1 17 4 29 3 33 1 34 1 Buskro Ltd BK7IB 2 Figure A 11 9103800RA Tabletop Assembly BK7IB 2 Right Appendix A ...

Page 56: ...9009 3 Lockwasher No 10 7 600005 1 DC Controller 90 VDC 8 700321 1 Cover Dart Control 9 9103875 1 Board Dummy for Speed Control Board 10 9104027 1 Front Panel BK7IB 2 11 9104032A 1 Terminal Block Assembly Front BK7IB 2 12 9104121 1 AC Drive Controller 230V 1 5 Amps 13 9104348A 1 Cable Front Panel Power Switches 1 14 9104908A 1 Front Panel Access Assembly BK7IB 2 15 9104936 1 Bracket AC Power Suppl...

Page 57: ...k Z roofstyle ground ZPE 4 2 4AN 6 9103438 2 End plate ZAP ZDU 4 2 4AN 7 9103439 2 Cross connection ZQV 4 2 8 9103440 1 Fuse terminal ZSI 2 5 2 1 4 X 1 1 4 10A 9 9103442 4 End bracket EW 35 10 9103446 1 Fuse 5A 1 4 x 1 1 4 11 9103465 1 Power Supply Switching 12V 12 9103685 3 Relay 12 VDC SPDT Din Rail Mounting Figure A 13 9104032A Terminal Block Assembly Front BK7IB 2 4 1 1 5 4 4 10 5 4 3 4 3 4 10...

Page 58: ...trol 10 9102733A 1 Cable Controller I O Receptacle 30 11 9103567 4 Socket Straight blade 15A 125VAC Snap in 12 9104033 1 Rear Panel BK7IB 2 13 9104036A 1 Terminal Block Assembly Rear HV BK7IB 2 14 9104140A 1 Cable Front Panel LV Controls 14 15 9104145 1 Cable Power Supply Speed Control To BCB 12 16 9104148A 1 Cable Sensor Inputs To BCB 18 28 29 30 17 9104149A 1 Cable Relay Control To BCB 13 18 910...

Page 59: ...16 1 22 1 20 1 21 1 13 1 17 1 3 2 15 1 See note Note This drawing reflects a RIGHT orientation inline For a left inline the two 3 pin receptacles 9100722 are switched with the two hole plugs 9101120 at the opposite end of the panel See note Buskro Ltd BK7IB 2 Figure A 14 9104033A Rear Panel Assembly BK7IB 2 ...

Page 60: ...d Red Illumination Item Part Number Quantity Description Reference 1 9104866 1 Pushbutton Start Momentary 2 9104868 1 Bezel Aluminum Raised 3 9104872 1 LED Red 12VDC 4 9104890 1 Cap Red Lens 5 9104928 1 Diffuser EAO Type Figure A 15 9104079A Stop Button Mushroom Head Red Illumination 3 1 5 1 2 1 4 1 1 1 ...

Page 61: ...20 UNC x 5 8 4 420007 4 Nut 8 32 UNC 5 438505 2 Knob Tee Black Plastic 1 4 in Screw 6 439009 4 Lockwasher No 10 7 9103556 1 Material Guide Right BK7IB 8 9103557 1 Material Guide Left BK7IB 10 9103586 2 Material Guide Support BK7IB 11 9103587 2 Material Guide Block BK7IB 12 9104591 1 Material Guide Crossbar 23 75 Lg BK7IB Figure A 16 9104591A Material Guide Assembly 23 75 Lg 1 4 6 4 4 4 2 2 3 2 5 2...

Page 62: ...S 5 16 18 UNC X 1 2 in 3 416160 1 Shoulder Bolt 3 8 x 7 8 5 16 18 4 416175 1 Shoulder Bolt 3 8 x 1 1 4 5 16 18 5 440021 1 Brass Washer 3 8 ID 6 500020 2 Bearing 7 505110 2 Bushing Flange 3 8 ID x 1 2 OD x 3 8 Lg 8 9103727 1 Washer Fiber 3 8 I D 1 2 O D 1 32 THK 9 9104601 1 Arm Pivot Figure A 17 9104601A Inline Motor Tensioner Assembly 4 1 6 2 1 1 3 1 5 1 7 2 8 1 9 1 2 1 Buskro Ltd BK7IB 2 ...

Page 63: ...etal 7 9100394 1 Inline Motor Mounting Bar 8 9101665 1 Encoder Wheel Extension Spring 9 9102247 1 Shrink Wrap 1 2 I D 10 9103435 4 Ferrule 16 AWG Red 11 9103993 1 Dowel pin 1 4 DIA 0 625 long 12 9104122 1 AC Drive Motor 0 5 Hp 13 9104346 1 Cable 16 4 Unshielded 46 5 Total 14 9104600 1 Inline Motor Mounting Plate 15 9104601A 1 Tensioner Inline Motor Assembly 16 9104633 1 Pulley 1 5 OD 3 4 ID Figure...

Page 64: ...l 7 9100394 1 Inline Motor Mounting Bar 8 9101665 1 Encoder Wheel Extension Spring 9 9102247 1 Shrink Wrap 1 2 I D 10 9103435 4 Ferrule 16 AWG Red 11 9103993 1 Dowel pin 1 4 DIA 0 625 long Page A 13 12 9104122 1 AC Drive Motor 0 5 Hp 13 9104346 1 Cable 16 4 Unshielded 46 5 Total 14 9104600 1 Inline Motor Mounting Plate 15 9104601A 1 Tensioner Inline Motor Assembly 16 9104633 1 Pulley 1 5 OD 3 4 ID...

Page 65: ...440510 2 Rubber Washer 1 4 I D 7 615102 18 Tie mount 8 615140 18 Lashing tie 9 9100371 3 Inline mounting bar 10 9100372 2 Inline Tabletop Support 11 9100392 4 Inline main tabletop support 12 9101640 1 Handle Panel Snap Style 13 9101644 2 Sponge Rubber Weather Stripping 14 9103789 2 Latch Quarter turn 51 mm 15 9103792 1 Door Base Cabinet 16 9104027A 1 Front Panel Assembly BK7IB 2 17 9104033A 1 Rear...

Page 66: ...ngs Page A 25 16 1 3 12 11 4 9 3 5 6 4 12 17 1 3 12 10 2 18 1 20 4 19 2 2 4 13 2 12 1 6 2 14 2 7 18 1 18 8 18 15 1 13 2 2 4 19 2 VIEW A VIEW A VIEW B VIEW B Buskro Ltd BK7IB 2 Figure A 20 9104761A Base Cabinet Assembly BK7IB 2 ...

Page 67: ...104834A Levelling Leg Assembly Item Part Number Quantity Description Reference 1 343010 1 Base Mounting Foot 2 343016 1 Jam Nut 3 4 10 UNC 3 405260 1 Screw SHCS 1 4 20 UNC x 7 8 4 9104815 1 Levelling Leg Assembly Figure A 21 9104834A Levelling Leg Assembly 1 1 2 1 3 1 4 1 ...

Page 68: ...ller 2 203302 2 Outfeed Roller Arm 3 330309 2 Outfeed Roller Bracket 4 405250 2 Screw SHCS 1 4 20 UNC x 3 4 5 416170 2 Shoulder Bolt 3 8 x 1 5 16 18 6 443830 2 Spacer Washer 3 8 I D x 0 031 THK 7 500020 6 Bearing R6 3 8 ID 8 9104590 1 Shaft 0 5 x 23 75 Lg Figure A 22 9104886A Outfeed Roller Assembly 3 2 7 6 4 2 2 2 8 1 6 2 1 2 5 2 7 6 Buskro Ltd BK7IB 2 ...

Page 69: ...A DPST LTIGK51 10 9103967 1 Connector 8 Octal Standard Socket Type S 11 9104028 1 Front Panel Access Door BK7IB 2 12 9104063 1 Counter LCD Front Panel Mount Black NPN 13 9104636 1 Potentiometer Stack 14 9104873 1 Switch Run Jog 2 Positions Maintained Action 15 9104874 1 Switch Mode 3 Positions ON OFF ON 16 9104875 2 Contact N O Block Series 44 17 9104876 2 Adapter Front Mounting 18 9104877 8 Sleev...

Page 70: ... 23 9104908A Front Panel Access Assembly BK7IB 2 Note Washer and nuts are supplied with this potentiometer 10 1 3 2 1 2 11 1 7 2 6 2 13 1 2 2 4 2 14 1 5 2 15 1 8 1 12 1 7 2 2 2 6 2 17 2 19 8 18 8 17 2 18 8 22 1 21 1 20 1 16 2 9 2 Buskro Ltd BK7IB 2 ...

Page 71: ...d Item Part Number Quantity Description Reference 1 9104868 1 Bezel Aluminum Raised 2 9104869 1 Cap Green Lens 3 9104871 1 LED Green 12 VDC 4 9104885 1 Pushbutton Start 5 9104928 1 Diffuser EAO Type Figure A 24 9104978A Pushbutton Start Green Illuminated 1 1 2 1 5 1 3 1 4 1 Buskro Ltd BK7IB 2 ...

Page 72: ...e Assembly Right Extended Item Part Number Quantity Description Reference 1 212301 1 Right Material Guide 2 404030 2 Screw FHCS 10 32 UNF x 1 2 3 9103726 1 Side Guide Bracket Extended Figure A 25 9105150A Material Guide Assembly Right Extended 3 1 1 1 2 2 Buskro Ltd BK7IB 2 ...

Page 73: ...de Assembly Left Extended Item Part Number Quantity Description Reference 1 212300 1 Left Material Guide 2 404030 2 Screw FHCS 10 32 UNF x 1 2 3 9103726 1 Side Guide Material Extended Figure A 26 9105151A Material Guide Assembly Left Extended 3 1 1 1 2 2 Buskro Ltd BK7IB 2 ...

Page 74: ...re B 4 Front Panel Enclosure AC Wiring 9104027A B 4 Figure B 5 Transport and Conveyor Wiring 220VAC 9104027A B 5 Figure B 6 Front Panel Enclosure Control Wiring 91004027A B 6 Figure B 7 Rear Panel Enclosure AC Wiring 91004033A B 7 Figure B 8 Control and Sensor Wiring Rear Panel 91004033A B 8 Figure B 9 Base Rear Connections BK7IB 2 B 9 List of Tables Table B 1 Terminal Block Assembly Front BK7IB 2...

Page 75: ...on for Conveyor Speed Run Control Hi Terminal block Z roofstyle ZDU 4 2 4ANnal block Z Gnd 9103437 Earth Ground Terminal block Z roofstyle ground ZPE 4 2 4AN 3 9103436 Neutral from Blower switch to Blower Terminal block Z roofstyle ZDU 4 2 4AN 4 9103436 Line from Blower switch to Blower Terminal block Z roofstyle ZDU 4 2 4AN 5 9103436 Neutral Power from main switch Terminal block Z roofstyle ZDU 4...

Page 76: ... 220 VAC Switch power to Front Panel bottom Fuse holder 13 32 dia F2 9103437 220 VAC Incoming line power Neutral top 220 VAC Switch power to Front Panel Neutral bottom Fuse holder 13 32 dia F3 9103437 From Secondary Side of Transformer 115V Hot top From Secondary Side of Transformer 115V Hot to outlets bottom Fuse holder 13 32 dia N 9103436 From Secondary Side Transformer 115V Neutral to outlets t...

Page 77: ... 208V 230V 0V N L L L L N 3 12V 1 GND WIPER POTLO POTHI 3 MASTER 4 MASTER 1 FOLLOW 2 FOLLOW 5 ENC 6 ENC 7 PHOTO 1 8 GND GND 12 PHOTO1 10 BASE 7 BASE 6 MASTER 5 MASTER 4 FOLLOW 3 FOLLOW 2 CTLOUT CTLLO CTLHI JB4 Fx 8A RD RD WH GN BK WH WH WH RD BK BK BK J5 Fx 10A Fx 10A M0 14 11 Base Motor Control A2 A1 A1 A1 A2 A2 11 14 11 12 14 Run Relay K1 Run Relay K2 1 8 4 5 2 3 7 6 MASTER to SCB 5 MASTER to SC...

Page 78: ...iring 9104027A 1 8 4 5 2 3 7 6 1 8 7 6 5 4 3 2 Speed Control 12V STACK 12V RUN C 12V RUN T Main Power from Rear To Blower 5 A Speed Control Base Cable 1 To Power Switches on Front Panel Cable 2 Cable 3 Cable 1 L N _ _ AC INPUT OUT Note Reference the appropriate schematics in this Appendix for wiring details ...

Page 79: ...veyor 12V STACK 12V RUN C 12V RUN T To Conveyor Power to Transport Motor Drive 1 8 4 5 2 3 7 6 1 8 7 6 5 4 3 2 5 A Speed Control Base Cable 20 Cable 5 Cable 5 Cable 6 Cable 6 R L1 S L2 T L3 U T1 V T2 W T3 RA RC 10V AVI M0 M1 M2 M3 GND RS 485 Cable 5 Cable 6 Cable 27 L N _ _ AC INPUT OUT Buskro Ltd BK7IB Inline Base ...

Page 80: ...Stack Pot From Conveyor Dart From Conveyor Mode Switch From Conveyor Dart From Conveyor Mode Switch From Conveyor Speed Pot From Transport Speed Control Cable 13 Cable 13 Cable 22 Cable 12 Cable 22 Cable 4 C a b l e 1 4 Cable 26 Cable 9 Cable 16 Cable 24 Cable 9 Cable 26 Cable 15 Cable 16 Cable 24 R L S L T L U T1 V T2 W T3 RA RC 10V AVI M0 M1 M2 M3 GND RS 485 Cable 9 1 From Conveyor Dart L N _ _ ...

Page 81: ...10 A Power to Front Panel Power Switches To Primary Side of 230V 115V Transformer From Secondary Side of 230V 115V Transformer To Ground Stud on Base Rear Compartment as seen from the back Cable 2 Cable 20 Cable 20 Cable 21 Cable 21 Cable 8 Cable 33 Cable 17 G G N F1 F2 F3 Buskro Ltd BK7IB Inline Base ...

Page 82: ...3 D29 U1 S1 EN DIS DOWNSTREAM CONNECTIONS UPSTREAM CONNECTIONS SPEED CONTROL J6 J7 J3 J1 J2 J4 J5 Buskro Ltd Made in Canada Base Control Board 9102380 Rev 2 J9 SENSOR INPUTS F1 1A 12V J10 Controller Connection Front Panel Controls RUN STACK Relays Upstream Connector Power Supply and Speed Control Feeder Connector Downstream Connector STOP I P from Conveyor PHO TOCUE CYCLE JAM I O Rear of Base Fron...

Page 83: ...Appendix B Electrical Drawings Page B 9 Figure B 9 Base Rear Connections BK7IB 2 JB4 JB5 JB8 JB3 Cable 31 Cable 11 Cable 10 Cable 26 Cable 2 to Conveyor Dart Board Buskro Ltd BK7IB Inline Base ...

Page 84: ...r Parameters C 5 C 3 2 Group 1 Basic Parameters C 6 C 3 3 Group 2 Operating Mode Parameters C 7 C 3 4 Group 3 Output Function Parameters C 8 C 3 5 Group 4 Input Function Parameters C 8 C 3 6 Group 5 Multi step Speed and PLC Parameters C 9 C 3 7 Group 6 Protection Parameters C 10 C 3 8 Group 7 Motor Parameters C 11 C 3 9 Group 8 Special Parameters C 12 C 3 10 Group 9 Communication Parameters C 13 ...

Page 85: ...ual Following the basic programming instructions a table is included which contains the optimal parameters for standard operation The parameters can determine practically any functional characteristic of the controller motor combination and are organized into functional groups The settings are selected and set using 5 front panel buttons A picture of the AC controller is shown in Figure C 1 to ide...

Page 86: ... function type within the Group 2 library In this example we are interested in programming the 01 or source of operation command function Push the UP SCROLL button until 01 appears in the LED display Then push the PROG DATA button in order to confirm and store the setting The final step involves specifying a function group setting or what Delta refers to as the Parameter data For this example we w...

Page 87: ...f these values can produce undesired consequences such as poor print quality vibrations in the machines overheating of motors resulting in a thermal shutdown to protect the equipment and others Buskro Ltd therefore advises very strongly against modifying the parameters Figure C 2 Programming procedure flow chart for Delta VDF L controller unit Buskro Ltd BK7IB 2 ...

Page 88: ...Appendix E AC Motor Drive Settings Page C 4 Figure C 3 Typical display messages while programming the controller Buskro Ltd BK7IB 2 ...

Page 89: ...ad only 40W 0 4A 100W 0 8A 200W 1 6A 400W 2 5A 750W 4 2A 1 5K 7 0A 0 02 Parameter reset 10 Reset Parameters to Factory Setting 0 0 03 Start up display of AC drive 0 F Frequency command 1 H output frequency 2 U user defined unit 3 A output current 0 0 04 User defined Unit 0 Display User Defined Unit u 1 Display Counter Value C 2 Display Process Operation 1 tt 3 Display DC BUS voltage U 4 Display ou...

Page 90: ...bound of freq 1 110 85 1 08 Lower bound of freq 0 100 3 0 1 09 Accel time 1 Tacc1 0 1 600 Sec 2 5 1 10 Decel time 1 Tdec1 0 1 600 Sec 1 0 1 11 Accel time 2 0 1 600 Sec 10 0 1 12 Decel time 2 0 1 600 Sec 10 0 1 13 JOG Accel time 0 1 600 Sec 10 0 1 14 JOG Decel time 0 0 600 Sec 10 0 1 15 JOG frequency 1 0Hz 400Hz 6 0 1 16 Auto accel decel 0 Linear Accel Decel 1 Auto accel linear decel 2 Linear accel...

Page 91: ...and 0 By digital keypad 1 By external terminals keypad STOP enable 2 By external terminals keypad STOP disable 3 By RS 485 communication interface keypad STOP enable 4 By RS 485 communication interface keypad STOP disable 2 2 02 Stop method 0 Ramp stop 1 Coast stop 0 2 03 Carrier freq 3 10K Hz 10 2 04 Reverse operation inhibit 0 Enable reverse 1 Disable reverse 2 Disable forward 0 2 05 ACI 4 20mA ...

Page 92: ...ing 11 PLC Program Step Complete 12 PLC Program Complete 13 PLC Program Operation Pause 14 Terminal Count Value Attained 15 Preliminary Count Value Attained 16 Ready State Indicator 8 C 3 5 Group 4 Input Function Parameters Table C 5 Parameters Functions Settings Buskro Setting 4 00 Potentiometer bias freq 0 0 350Hz 0 0 4 01 Potentiometer bias polarity 0 positive bias 1 negative bias 0 4 02 Potent...

Page 93: ...signal 19 counter reset 20 select ACI deselect AVI 7 C 3 6 Group 5 Multi step Speed and PLC Parameters Table C 6 Parameters Functions Settings Buskro Setting 5 00 1st step speed freq 0 0 400Hz 0 0 5 01 2nd step speed 0 0 400Hz 0 0 5 02 3rd step speed freq 0 0 400Hz 0 0 5 03 PLC mode 0 Disable PLC operation 1 Execute one program cycle 2 Continuously execute program cycles 3 Execute one program cycl...

Page 94: ...and halted after over torque detection 0 6 03 Over torque detection level 30 200 150 6 04 Over torque detection time 0 1 10 0 Sec 0 1 6 05 Electronic thermal overload relay 0 Not used 1 Act with standard motor 2 Act with special motor 0 6 06 Electronic thermal characteristic 30 600 Sec 60 6 07 Present fault record 0 No fault occurred 6 08 Second most recent fault record 1 oc over current 2 ov over...

Page 95: ...1 Buskro Ltd BK7IB 2 C 3 8 Group 7 Motor Parameters Table C 8 Parameters Functions Settings Buskro Setting 7 00 Motor rated current 30 120 85 7 01 Motor no load current 0 90 50 7 02 Torque compensation 0 10 7 7 03 Slip compensation 0 0 10 0 6 0 ...

Page 96: ... after momentary power loss speed search starts with min output freq 0 8 05 Max allowable power loss time 0 3 5 0 Sec 2 0 8 06 B B time for speed search 0 3 5 0 Sec 0 5 8 07 Max speed search current level 30 200 150 8 08 Skip freq 1 upper bound 0 0 400 Hz 0 0 8 09 Skip freq 1 lower bound 0 0 400 Hz 0 0 8 10 Skip freq 2 upper bound 0 0 400 Hz 0 0 8 11 Skip freq 2 lower bound 0 0 400 Hz 0 0 8 12 Ski...

Page 97: ...Transmission speed 0 Baud rate 4800 1 Baud rate 9600 2 Baud rate 19200 1 9 02 Transmission fault treatment 0 Warn and continue running 1 Warn and ramp to stop 2 Warn and coasting stop 3 No warn and keep running 0 9 03 Modbus communication watchdog timer 0 Disable 1 20 1 20 Sec 0 ASCII mode 0 7 N 2 1 7 E 1 2 7 0 1 3 8 N 2 4 8 E 1 5 8 0 1 9 04 Communication protocol RTU mode 6 8 N 2 7 8 E 1 8 8 0 1 ...

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