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13 

RELEASE THE CHAIN BRAKE 

 

 

 

•  When front hand guard is fully pulled towards 

the operator, chain brake is released. 

•  If the chain does not stop immediately, bring 

the saw to your dealer to repair.

WARNING DANGER

Most hazardous is the kickback motion of the 

guide bar such that, in an instant the tip of the 

bar touches a wood or the like. Chain brake 

reduced the possibility of injury due to kickback. 

You must always check that chain brake works 

properly before use.

NON-MANUAL CHAIN BRAKE

 

 

 

The non-manual chain brake stops the operation 

of the saw chain in such a manner that kickback 

action produced at the end of the guide bar non-

manually actuates the chain brake.

To make sure that the non-manual chain brake

operates properly, proceed as follows:

a.

 Stop the engine of the chain saw.

b.

 Operate the front and rear handles with hands 

(grip them lightly), so that the guide bar may be 

placed at the height of about 35cm as shown in 

Fig.

NOTE

•  For practice, while cutting a small tree, push 

the front guard forward to engage the brake. 

• 

At all times, confirm whether the brake works 

properly before each work. 

•  If the chain brake is clogged with wood chips, 

function of the brake deteriorates a little. 

Always keep the device clean.

•  Do not increase engine revolution while the 

chain brake is engaged. 

•  When using throttle latch at starting, keep the 

chain brake position. And after starting the 

engine, release the brake immediately. 

•  Never test the brake in an area where petrol 

fumes are present. 

•  Softly detach the left hand from the front           

     handle, and touch the end of the guide bar 

     against the wood or the like placed below so     

     that the machine receives an impact. (*at this    

     time the rear handle should be gripped lightly 

     with right hand). 

•  The impact is propagated to the brake lever,   

     which actuates the chain brake.

PRECAUTION

When checking the operation of the non-manual 

chain brake, use a soft surface substance like 

wood to provide the impact so the saw chain is 

not damaged. 

GENERAL CUTTING INSTRUCTIONS

In all circumstances the operation of the chain 

saw is a one-man job. It is difficult at times to 

take care for your own safety, so don’t assume 

the responsibility for a helper as well. After you 

have learned the basic techniques of using

the saw, your best aid will be your own good 

common sense.

The accepted way to hold the saw is to stand to 

the left of the saw with your left hand on the front 

handle so you can operate the throttle trigger 

with your right index finger.

Before attempting to fell a tree, cut some small 

logs or limbs. Before thoroughly familiar with the 

control and the responses of the saw.

STOPPING THE ENGINE                  PRE CUTTING TEST

       

CHECKING CHAIN TENSION              CHAIN LUBRICATION TEST

                                            

CHECKING THE BRAKE FUNCTION OF     RELEASE THE CHAIN BRAKE
THE BRAKE

NON-MANUAL CHAIN BRAKE

•Release throttle trigger and turn ignition switch down.

NOTE
When engine does not stop, pull choke control knob
all the way out to stop engine.
Check and repair ignition switch before starting the
engine again.

•Chain tension should be checked frequently during
work and corrected if necessary.
•Tension the chain as tight as possible, but so it can
still be pulled easily along the bar by hand.

WARNING ▲ DANGER

MAKE SURE THAT THE ENGINE IS SHUT OFF
WHEN CHECKING CHAIN TENSION.

1) Place the chain saw on the ground.
2) Hold the handle with both hands and accelerate the
engine to high speed by throttle trigger.
3) Operate the chain brake by turning your left wrist
against the front hand guard during your grip on the
front handle.
4) The chain stop immediately.
5) Release the throttle trigger.

•Familiarize yourself with your chain saw before you
start actual cutting.
•For this purpose it may be wise to practice by cutting
some small logs or limbs several times.
•Do not allow either people or animal into the work
area. Multiple operators - Keep a safe distance
between two or more operators when working
together simultaneously.

Hold the chain just above a dry surface and open the
throttle to half speed for 30 seconds
A thin line of “thrown” oil should be seen on the dry
surface.

•When front hand guard is fully pulled towards the
operator, chain brake is released.
If the chain does not stop immediately, bring the saw to
your dealer to repair.

WARNING ▲ DANGER

MOST HAZARDOUS IS THE KICKBACK MOTION OF
THE GUIDE BAR SUCH THAT, IN AN INSTANT THE
TIP OF THE BAR TOUCHES A WOOD OR THE LIKE.
CHAIN BRAKE REDUCES THE POSSIBILITY OF
INJURY DUE TO KICKBACK.
YOU ALWAYS CHECK THAT CHAIN BRAKE WORKS
PROPERLY BEFORE USE.

NON-MANUAL CHAIN BRAKE

CUTTING INSTRUCTION

GENERAL

The non-manual chain brake stops the operation of the
saw chain in such a manner that kickback action
produced at the end of the guide bar non-manually
actuates the chain brake.
To make sure that the non-manual chain brake
operates properly, proceed as follows:
1) Stop the engine of the chain saw.
2) Operate the front and rear handles with hands (grip
them lightly), so that the guide bar may be placed at
the height of about 35cm as shown in Fig.
NOTE
•For practice, while cutting a small tree, push the front
guard forward to engage the brake.
•At all times, confirm whether the brake works
properly before each work.
•If the chain brake is clogged with wood chips,
function of the brake deteriores a little. Always keep
the device clean.
•Do not increase engine revolution while the chain
brake is engaged.
•When using throttle latch at starting, keep the chain
brake position. And after starting the engine, release
the brake immediately.
•Never test the brake in an area where petrol fumes
are present.

In all circumstances the operation of the chain saw is a
one-man job.
It is difficult at times to tack care for your own safety, so
don’t assume the responsibility for a helper as well.
After you have learned the basic techniques of using
the saw, your best aid will be your own good common
sense.
The accepted way to hold the saw is to stand to the left
of the saw with your left hand on the front handle so you
can operate the throttle trigger with your right index
finger.
Before attempting to fell a tree, cut some small logs or
limbs.
Before thoroughly familiar with the control and the

    

3) Softly detach the left hand from the front handle, and
touch the end of the guide bar against the wood or
the like placed below so that the machine receives
an impact.
( * at this time the rear handle should be gripped
lightly with right hand).
4) The impact is propagated to the brake lever, which
actuates the chain brake.
(PRECAUTION)
When checking the operation of the non-manual
chain brake, use a soft surface substance like wood
to provide the impact so the saw chain is not
damaged.

Start the engine, see that is running properly. Squeeze
the trigger to open the throttle wide open, then start the
cut. It is not necessary to press down hard to make the
saw cut. If the chain is properly sharpened, the cutting
should be relatively effortless.
Pushing the saw too hard will slow the engine and
cutting will actually be more difficult.
Some material may adversely affect the housing of your
chain saw.
(Example: palm tree acid, fertilizer etc.)
To avoid housing deterioration carefully remove all
packed saw dust around clutch and guide bar area and
wash with water.

WARNING ▲ DANGER

NON-MANUAL CHAIN BRAKE

CUTTING INSTRUCTION

GENERAL

The non-manual chain brake stops the operation of the
saw chain in such a manner that kickback action
produced at the end of the guide bar non-manually
actuates the chain brake.
To make sure that the non-manual chain brake
operates properly, proceed as follows:
1) Stop the engine of the chain saw.
2) Operate the front and rear handles with hands (grip
them lightly), so that the guide bar may be placed at
the height of about 35cm as shown in Fig.
NOTE
•For practice, while cutting a small tree, push the front
guard forward to engage the brake.
•At all times, confirm whether the brake works
properly before each work.
•If the chain brake is clogged with wood chips,
function of the brake deteriores a little. Always keep
the device clean.
•Do not increase engine revolution while the chain
brake is engaged.
•When using throttle latch at starting, keep the chain
brake position. And after starting the engine, release
the brake immediately.
•Never test the brake in an area where petrol fumes
are present.

In all circumstances the operation of the chain saw is a
one-man job.
It is difficult at times to tack care for your own safety, so
don’t assume the responsibility for a helper as well.
After you have learned the basic techniques of using
the saw, your best aid will be your own good common
sense.
The accepted way to hold the saw is to stand to the left
of the saw with your left hand on the front handle so you
can operate the throttle trigger with your right index
finger.
Before attempting to fell a tree, cut some small logs or
limbs.
Before thoroughly familiar with the control and the

    

3) Softly detach the left hand from the front handle, and
touch the end of the guide bar against the wood or
the like placed below so that the machine receives
an impact.
( * at this time the rear handle should be gripped
lightly with right hand).
4) The impact is propagated to the brake lever, which
actuates the chain brake.
(PRECAUTION)
When checking the operation of the non-manual
chain brake, use a soft surface substance like wood
to provide the impact so the saw chain is not
damaged.

Start the engine, see that is running properly. Squeeze
the trigger to open the throttle wide open, then start the
cut. It is not necessary to press down hard to make the
saw cut. If the chain is properly sharpened, the cutting
should be relatively effortless.
Pushing the saw too hard will slow the engine and
cutting will actually be more difficult.
Some material may adversely affect the housing of your
chain saw.
(Example: palm tree acid, fertilizer etc.)
To avoid housing deterioration carefully remove all
packed saw dust around clutch and guide bar area and
wash with water.

WARNING ▲ DANGER

NON-MANUAL CHAIN BRAKE

CUTTING INSTRUCTION

GENERAL

The non-manual chain brake stops the operation of the
saw chain in such a manner that kickback action
produced at the end of the guide bar non-manually
actuates the chain brake.
To make sure that the non-manual chain brake
operates properly, proceed as follows:
1) Stop the engine of the chain saw.
2) Operate the front and rear handles with hands (grip
them lightly), so that the guide bar may be placed at
the height of about 35cm as shown in Fig.
NOTE
•For practice, while cutting a small tree, push the front
guard forward to engage the brake.
•At all times, confirm whether the brake works
properly before each work.
•If the chain brake is clogged with wood chips,
function of the brake deteriores a little. Always keep
the device clean.
•Do not increase engine revolution while the chain
brake is engaged.
•When using throttle latch at starting, keep the chain
brake position. And after starting the engine, release
the brake immediately.
•Never test the brake in an area where petrol fumes
are present.

In all circumstances the operation of the chain saw is a
one-man job.
It is difficult at times to tack care for your own safety, so
don’t assume the responsibility for a helper as well.
After you have learned the basic techniques of using
the saw, your best aid will be your own good common
sense.
The accepted way to hold the saw is to stand to the left
of the saw with your left hand on the front handle so you
can operate the throttle trigger with your right index
finger.
Before attempting to fell a tree, cut some small logs or
limbs.
Before thoroughly familiar with the control and the

    

3) Softly detach the left hand from the front handle, and
touch the end of the guide bar against the wood or
the like placed below so that the machine receives
an impact.
( * at this time the rear handle should be gripped
lightly with right hand).
4) The impact is propagated to the brake lever, which
actuates the chain brake.
(PRECAUTION)
When checking the operation of the non-manual
chain brake, use a soft surface substance like wood
to provide the impact so the saw chain is not
damaged.

Start the engine, see that is running properly. Squeeze
the trigger to open the throttle wide open, then start the
cut. It is not necessary to press down hard to make the
saw cut. If the chain is properly sharpened, the cutting
should be relatively effortless.
Pushing the saw too hard will slow the engine and
cutting will actually be more difficult.
Some material may adversely affect the housing of your
chain saw.
(Example: palm tree acid, fertilizer etc.)
To avoid housing deterioration carefully remove all
packed saw dust around clutch and guide bar area and
wash with water.

WARNING ▲ DANGER

NON-MANUAL CHAIN BRAKE

CUTTING INSTRUCTION

GENERAL

The non-manual chain brake stops the operation of the
saw chain in such a manner that kickback action
produced at the end of the guide bar non-manually
actuates the chain brake.
To make sure that the non-manual chain brake
operates properly, proceed as follows:
1) Stop the engine of the chain saw.
2) Operate the front and rear handles with hands (grip
them lightly), so that the guide bar may be placed at
the height of about 35cm as shown in Fig.
NOTE
•For practice, while cutting a small tree, push the front
guard forward to engage the brake.
•At all times, confirm whether the brake works
properly before each work.
•If the chain brake is clogged with wood chips,
function of the brake deteriores a little. Always keep
the device clean.
•Do not increase engine revolution while the chain
brake is engaged.
•When using throttle latch at starting, keep the chain
brake position. And after starting the engine, release
the brake immediately.
•Never test the brake in an area where petrol fumes
are present.

In all circumstances the operation of the chain saw is a
one-man job.
It is difficult at times to tack care for your own safety, so
don’t assume the responsibility for a helper as well.
After you have learned the basic techniques of using
the saw, your best aid will be your own good common
sense.
The accepted way to hold the saw is to stand to the left
of the saw with your left hand on the front handle so you
can operate the throttle trigger with your right index
finger.
Before attempting to fell a tree, cut some small logs or
limbs.
Before thoroughly familiar with the control and the

    

3) Softly detach the left hand from the front handle, and
touch the end of the guide bar against the wood or
the like placed below so that the machine receives
an impact.
( * at this time the rear handle should be gripped
lightly with right hand).
4) The impact is propagated to the brake lever, which
actuates the chain brake.
(PRECAUTION)
When checking the operation of the non-manual
chain brake, use a soft surface substance like wood
to provide the impact so the saw chain is not
damaged.

Start the engine, see that is running properly. Squeeze
the trigger to open the throttle wide open, then start the
cut. It is not necessary to press down hard to make the
saw cut. If the chain is properly sharpened, the cutting
should be relatively effortless.
Pushing the saw too hard will slow the engine and
cutting will actually be more difficult.
Some material may adversely affect the housing of your
chain saw.
(Example: palm tree acid, fertilizer etc.)
To avoid housing deterioration carefully remove all
packed saw dust around clutch and guide bar area and
wash with water.

WARNING ▲ DANGER

Summary of Contents for CS4020

Page 1: ...1 CHAINSAW CS4020 OPERATOR S MANUAL ...

Page 2: ... means Whatever is shown is prohibited Chain oiler adjustment direction the oil flow decrease direction the oil flow decrease CAUTION indicates a potentially hazardous situation if not avoided may result in minor or moderate injury Carburettor adjustment Low speed mixture Carburettor adjustment High speed mixture Wear eyes ears and head protection Carburettor adjustment Idle speed mixture Warning ...

Page 3: ... any physical condition which strenuous work could worsen check with your physician before using a chain saw Do not operate when ill or fatigued or under the influence of any substance or medication which could affect your vision dexterity or judgement Always wear approved goggles to protect your eyes Wood chips dust snapping branches an other debris can be tossed by the cutting chain into the ope...

Page 4: ...not pour fuel indoors Wipe any spilled fuel off the unit Never refuel while the engine is still hot because a fuel leak could start a fire Do not store the unit with fuel in its tank because a fuel leak could start a fire Bring an extinguisher or shovel in case of fire Despite the precautions which can be taken operating a chain saw or just working in the forest presents dangers After refueling ti...

Page 5: ... saw at all times Do not overreach or cut above chest height Make sure that the area in which you are cutting is free from obstructions Do not let the bar nose contact a log branch or any other obstruction which could be hit while you are operating the saw Cutting at high engine speeds may reduce the likelihood of kickback But cutting at part throttle or low engine speed may be preferable to contr...

Page 6: ...PRECAUTIONS VIBRATION AND COLD PERPETITIVE STRESS INJURIES MACHINE CONDITIONS It is believed that a condition called Raynaud s Phenomenon which affects the fingers of certain individuals may be brought about by exposure to cold and vibration Accordingly your chain saw has shock mount designed to reduce the intensity of vibration received through the handles Exposure to cold and vibration may cause...

Page 7: ...e were no chain brake Even with normal use and proper maintenance the response time of the brake may lengthen The following may interfere with the brake s ability to protect the operator CUTTING SERVICES WOOD PRACTICES CHAIN BRAKE Do not operate a chain saw in a tree unless you have been specifically trained to do so Keep all parts of your body away from the saw chain when the engine is running Us...

Page 8: ...8 DESCRIPTION 15 16 17 18 14 21 20 19 22 4 3 2 13 12 11 10 9 8 7 6 5 1 CHAINSAW CS4020 OPERATOR S MANUAL 1 ...

Page 9: ...ide bar saw chain clutch and sprocket when the chain saw in use 9 CHAIN TENSION ADJUSTER This is device to adjust chain tension 10 CHAIN CATCHER A projection designed to reduce the risk of the operator s right hand from being hit by a chain which has broken or derailed from the guide bar during cutting 11 SPIKED BUMPER Devise fitted in front of the guide bar mounting point acting as a pivot when i...

Page 10: ...h drum then pull the chain in order to guide teeth suitable to the guide groove of guide bar Ensure cutters are pointing in the correct direction Install the clutch cover and put the tensioner pin into bar hole adjust the chain tension adjuster to move the tensioner pin for adapting to the bar hole then mount spiked bumper tighten nuts by finger Never tighten nuts too tight in order to glide the b...

Page 11: ...necessary but after first firing sound pull throttle trigger a little to release throttle latch and choke CAUTION Clutch engages and chain will rotate when engine is started with throttle trigger squeezed After engine starts release throttle trigger to idle position After engine starts allow it to idle for a few minutes Squeeze throttle trigger gradually to increase engine revolution The chain sta...

Page 12: ...d be checked frequently during work and corrected if necessary Tension the chain as tight as possible but so it can still be pulled easily along the bar by hand WARNING DANGER MAKE SURE THAT THE ENGINE IS SHUT OFF WHEN CHECKING CHAIN TENSION Familiarize yourself with your chain saw before you start actual cutting For this purpose it may be wise to practice by cutting some small logs or limbs sever...

Page 13: ... right hand 4 The impact is propagated to the brake lever which actuates the chain brake PRECAUTION When checking the operation of the non manual chain brake use a soft surface substance like wood to provide the impact so the saw chain is not damaged NON MANUAL CHAIN BRAKE CUTTING INSTRUCTION GENERAL The non manual chain brake stops the operation of the saw chain in such a manner that kickback act...

Page 14: ...around the tree You will need good footing while working and you should be able to work the saw without hitting any obstacles Next select a path of retreat When the tree begins to fall you should retreat away from the direction of fall at a 45 degree angle to avoid the trunk kicking back over the stump See right above figure Begin the cut on the side to which the tree is to fall Cut a notch approx...

Page 15: ...slope or hillside always stand uphill CAUTION Stay on the uphill side of logs LIMBING BUCKING Limbing a fallen tree is much the same as bucking Never limb on the tree that you are standing Be careful of the tip touching other limbs Always use both hands Don t cut with the saw overhead or the bar in a vertical position If the saw should kickback you may not have good enough control to prevent possi...

Page 16: ...and should meet the first cut CAUTION If you have misjudged the effects of tension and compression and cut from the wrong side the timber will pinch the guide bar and chain trapping it Racing the engine with the chain jammed will burn out your clutch If the chain should become jammed and the saw can not be removed from the cut do not force it out Stop the saw force a wedge into the cut to open it ...

Page 17: ...RFORMED BY COMPETENT SERVICE PERSONNEL TROUBLE SHOOTING SERVICE MAINTENANCE GUIDE AREA MAINTENANCE PAGE BEFORE USE MONTHLY Air Filter Clean Replace 18 Fuel Filter Inspect Clean Replace 18 Spark Plug Inspect Clean Adjust Replace 19 Carburettor Adjust Replace and adjust 18 Cooling System Inspect Clean 19 Silencer Inspect Tighten Clean Oil Filter Inspect Clean Replace 18 Sprocket Inspect Replace 19 C...

Page 18: ...cessary To adjust the carburettor proceed as follows Low speed mixture adjuster L 1 to 1 and 1 4 turns open High speed mixture adjuster H 1 to 1 and 1 4 turns open Screw in the needles until lightly seated and return indicated turn above Turn idle speed adjuster T clockwise until chain begins to rotate Then back screw 1 2 turn CAUTION When starting idle speed adjuster T should be adjusted not to r...

Page 19: ...l result in poor engine cooling Remove dirt and dust from between fins to let cooling air pass easily GUIDE BAR SPROCKET AUTOMATIC OILER SPARK OLUG MAGNETO CYLINDER FINS Clean before using Clean the groove of the guide bar with for example a small screw drive Clean oil holes with a wire Reverse guide bar periodically Clean sprocket clutch and bar mount area before installation of guide bar NOTE Wh...

Page 20: ...the chain the objectives will be to maintain the same angles and profiles throughout its life as when it was new Inspect the chain for damage or wear every time you refuel your chain saw When the length of the cutting teeth has worn down to only 4 mm the chain must be replaced 1 Lock the chain push hand guard forward To rotate the chain pull hand guard against front handle 2 Your chain will have a...

Page 21: ...r a prolonged period of time 60 days or longer without performing protective storage maintenance which includes the following 1 Store unit in a dry dust free place out of the reach of children and other unauthorized persons 2 Place the ignition in the switch STOP position 8 Remove the spark plug and pour 1 2 tablespoon of fresh clean two stroke engine oil into the cylinder through the spark plug h...

Page 22: ...tion IS0 7293 Fuel consumption at maximum engine power Specific fuel consumption at maximum engine power Kg h g kw h 0 85 566 Chain brake IS0 6535 Mean braking time at racing speed S 0 055 Vibrations IS0 7505 m s 9 5 Sound pressure leveI EN 27182 LpAav db A 102 8 Sound pressure leveI ISO Dis 9207 LwAav db A 113 4 Specifications are subject to change without notice 1 Australian Consumer Law REG 90 ...

Page 23: ...23 NOTES ...

Page 24: ...ishing this material The information is provided as is without warranty of any kind and is subject to change without notice PLP also reserves the right to revise the content of this document at any time without prior notice No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or storing in a retrieval system...

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