Bush Hog XLRR1022-I Operator'S Manual Download Page 1

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XLRR819-I

XLRR1022-I

XLRR1226-I

Exceller Wheel V-Rake

Published 05/21

Part No. 50069911

OPERATOR’S MANUAL

BUSH HOG

2501 Griffin Ave.

Selma, AL 36703

334-874-2700

www.bushhog.com

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment.

C01-

Cover

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Summary of Contents for XLRR1022-I

Page 1: ...HOG 2501 Griffin Ave Selma AL 36703 334 874 2700 www bushhog com This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ...

Page 2: ...anufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and sh...

Page 3: ...RUCTIONS 3 3 ASSEMBLY INSTRUCTIONS 3 4 Hydraulic System Assembly 3 9 OPTIONAL CENTER RAKE WHEEL KIT 3690405 3 10 OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 OPERATOR REQUIREMENTS 4...

Page 4: ...FROM THE TRACTOR 4 24 Disconnecting the Implement 4 25 RAKE STORAGE 4 26 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 26 Transporting 4 28 Set the machine into transport position 4 28 Transporting on Pub...

Page 5: ...Safety Section 1 1 2021 Alamo Group Inc SAFETY SECTION...

Page 6: ...re intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL r...

Page 7: ...Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position ex...

Page 8: ...when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access h...

Page 9: ...contact obstacles S3PT 12 Operate this Implement only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions wher...

Page 10: ...ith hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could pen...

Page 11: ...he rake SRK 02 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never...

Page 12: ...l which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause se...

Page 13: ...and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which...

Page 14: ...ed or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport p...

Page 15: ...oken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 Perform service repairs an...

Page 16: ...ALER A rear Implement can fall if not properly supported Always use the stand on the front hitch if equipped or block up securely to prevent falling and possible crushing injury and or other injury fr...

Page 17: ...te safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals on...

Page 18: ...I Decal 10 001 636 2 2 2 WARNING Charge Cylinder 11 52740 2 2 2 WARNING Oil Leak 12 D628 2 2 2 DANGER Crushing Hazard 13 D623 2 2 2 WARNING Pinch Points 14 50031473 2 2 2 REFLECT Yellow Reflector 2 x...

Page 19: ...SAFETY XLRR I 05 21 Safety Section 1 15 2021 Alamo Group Inc SAFETY Decal Description...

Page 20: ...SAFETY XLRR I 05 21 Safety Section 1 16 2021 Alamo Group Inc SAFETY...

Page 21: ...SAFETY XLRR I 05 21 Safety Section 1 17 2021 Alamo Group Inc SAFETY...

Page 22: ...SAFETY XLRR I 05 21 Safety Section 1 18 2021 Alamo Group Inc SAFETY...

Page 23: ...ct the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or mainta...

Page 24: ......

Page 25: ...Introduction Section 2 1 2021 Alamo Group Inc INTRODUCTION SECTION...

Page 26: ...long life and trouble free operation of your rake The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Rake Safety is of primary importance to the own...

Page 27: ...akes provide the best of both worlds clean efficient raking and budget minded price In maximum working widths of 19 22 and 26 the XLRR I rake makes fast work of big jobs With a reasonable amount of pr...

Page 28: ...er 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail within 30 days of delivery date of this implement NOTE Warranties are honored only...

Page 29: ...cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay i...

Page 30: ......

Page 31: ...Assembly Section 3 1 2021 Alamo Group Inc ASSEMBLY SECTION...

Page 32: ...damage has occurred contact the dealer concerned Details of packing are given below Unpacking the Machine The machine is delivered partially assembled The boxes A and B are all the various mounting ac...

Page 33: ...able it is not necessary that the instructions be followed in the exact order given here but the safety precautions described above must always be followed carefully and scrupulously Before beginning...

Page 34: ...special nuts 3 The spherical side A off the nut 3 must be always turned towards the wheel rim flange The forks 4 of a forklift may also be used to support the assembly Item 3 10 Special Nuts M16 5 8...

Page 35: ...mble the support hose 12 with the screw 14 washer 13 and nut 15 Item 3 6 Screws M16x50 5 8 x2 Item 4 6 Nuts M16 5 8 Item 6 2 Pins 25x124 1 x5 Item 7 2 Washers 12 36x2 5 15 32 1 27 64 x3 32 Item 8 2 Sc...

Page 36: ...pins 5 Assemble the cylinders with distance washers 4 as shown in diagram Item 3 4 Pins 25x58 1x2 5 16 Item 4 4 Washers 25 1 Item 5 4 Split Pins 6x35 1 4 x1 1 2 7 For XLRR819 I Attach the main pipe 1...

Page 37: ...uts 5 Insert pin 6 into the holes to choose the desired angle Fasten with the clip 7 OPTIONAL To mount the cylinder 8 for hydraulic opening the tie rod 1 must be removed then add two bushes 2 and reus...

Page 38: ...clips in place Item 1 Pins 16x36 12 Attach the rake wheels 1 to the hubs A using screws 2 washers 3 and nuts 2 Item 2 Screws M10x25 25 64 x1 Item 3 Washers 10 5 27 64 Item 4 Nuts M10 25 64 13 To lock...

Page 39: ...Place washers 2 and connect the quick release coupling 1 to the straight male ends of pipes 3 4 Check to make sure that all connections are correctly fastened Attach the hose collar 16 and 19 to the...

Page 40: ...te 1 and screw 6 in hole in pin 9 Tighten nuts 12 on screw letting a few millimeters 1 8 protrude The spring tension must be adjusted later according to the desired pressure of the rake wheel on the g...

Page 41: ...ning lever up so that use is easy and does not interfere with anything else Fit female side of long hose 46 to fitting 45 and eye side 1 4 to tap 55 through copper washers 54 and screw 56 In this phas...

Page 42: ......

Page 43: ...Operation Section 4 1 2021 Alamo Group Inc OPERATION SECTION...

Page 44: ...perational condition The operator must be familiar with rake and tractor operation and all associated safety practices before operating the rake and tractor Proper operation of the Exceller Wheel rake...

Page 45: ...els 8 10 12 Overall Length A 19 19 22 Minimum Transport Height B 7 9 7 9 8 2 Transport Width C 8 5 8 5 8 5 Width D 6 6 6 6 6 6 Minimum Working Width E 16 4 19 21 8 Maximum Working Width 18 21 24 6 Min...

Page 46: ...Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROT...

Page 47: ...Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over wh...

Page 48: ...ever allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they...

Page 49: ...re in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch...

Page 50: ...vis to the tractor drawbar using a 1 Hitch pin and retaining pin as shown in the right hand picture above Make sure the rake frame tube A is still level as shown After the rake is connected to the tra...

Page 51: ...drow width should be set to match your baler s pickup unit 7 3 Setting Rake Arm Angle The hay rake arms A can be pivoted and locked into different positions using tie rod 3 and pin 1 Change the rake w...

Page 52: ...ssure 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubri...

Page 53: ...rake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 8 2 Rake Pre Operation Inspection Service Before each rak...

Page 54: ...e hydraulic cylinders are in good condition Make sure hydraulic cylinder pins are in place and retained OPS RK 0002 Hydraulic Hoses Do not operate this Equipment with hydraulic oil or fuel leaking Oil...

Page 55: ...form tine height Remove any hay or other debris which may be wrapped around the teeth Inspect condition of all hardware OPS RK 0004 Perform scheduled lubrication as detailed in the maintenance section...

Page 56: ...Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brak...

Page 57: ...Start of Shift Specific Comments if not O K The Operator s Manual is in the Canister on the Hay Rake All Safety Decals are in place and legible The Tongue Hitch connection bolts pins are tight There...

Page 58: ...s for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristic...

Page 59: ...locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always dis...

Page 60: ...To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be incre...

Page 61: ...ork position horizontal Install the retaining pin C and washer D to secure the transport safety arm B Turn the valve lever A in open position Get back on the tractor and lower the rake arms to the wor...

Page 62: ...onditions MODEL XLRR819 I XLRR1022 I XLRR1026 I Minimum Windrow Width A 3 0 9 m 3 0 9 m 3 0 9 m Maximum Windrow Width A 6 7 2 m 6 7 2 m 6 7 2 m Minimum Working Width 16 4 5 m 19 5 8 m 21 8 6 6 m Maxim...

Page 63: ...afety arm in the resting position horizontal Install the retaining pin and washer Get back on the tractor and lower the hay rake arm with the hydraulic cylinder On the side where you have left the tra...

Page 64: ...orizontal Install the retaining pin C and washer D Close the cock valve A on the side where you do not want work Get back on the tractor and lower the hay rake arm with the hydraulic cylinder On the s...

Page 65: ...the proper operating PTO speed 10 3 Foreign Debris Hazards Before raking inspect the area to make sure there are no foreign objects that the rake teeth could hit or become entangled with Remove all fo...

Page 66: ...ore exiting the tractor 11 DISCONNECTING THE IMPLEMENT FROM THE TRACTOR Before disconnecting the implement the PTO must be disengaged and tine wheel rotation at a complete stop Move the implement to a...

Page 67: ...p Turn parking handle to lower the jack base to the ground and keep turning until the tongue weight is off of the tractor hitch 2 Remove hitch pin Machine is uncoupled When parking the machine for a l...

Page 68: ...ason Store the implement in a clean dry place with the implement housing resting securely on blocks or at ground level Keep the implement from sitting in water dirt and other contaminants Use spray to...

Page 69: ...mplement to transport height OPS RK 0011 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals e...

Page 70: ...zard Keep a safe distance from machine when raising or lowering arms or when implement is in transport position Lock arms in raised position before transport and before working under this machine Befo...

Page 71: ...Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow al...

Page 72: ...gh slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safe...

Page 73: ...oth the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downw...

Page 74: ...n pressure on Adjust wheel spring tension wheels Corrosion in storage Coat teeth with grease or oil during storage Rake missing hay Not enough down pressure on wheels Adjust spring tension Teeth missi...

Page 75: ...Maintenance Section 5 1 2021 Alamo Group Inc MAINTENANCE SECTION...

Page 76: ...URE THAT THERE IS SUFFICIENT VENTILATION SO AS TO PREVENT NOXIOUS EXHAUST GASES FROM ACCUMULATING DO NOT USE GASOLINE SOLVENTS OR OTHER FLAMMABLE LIQUIDS AS DETERGENTS USE COMMERCIAL NON FLAMMABLE AND...

Page 77: ...Maintenance Section 5 3 2021 Alamo Group Inc MAINTENANCE LUBRICATION Lubrication Fitting Schedule ITEM DESCRIPTION FREQUENCY 1 PIN EVERY 25 HOURS 2 PIN EVERY 25 HOURS 3 SPRING GROUP EVERY 25 HOURS 4 W...

Page 78: ...means Protect body and hands from liquid under pressure Any liquid under pressure particularly oil from hydraulics can penetrate the skin and cause severe injury If injured see a doctor immediately Th...

Page 79: ...evere operating conditions correct bolt torque is very important An improperly torqued bolt can be easily shaken loose or broken by the vibrations When replacing bolts always use the same grade of bol...

Page 80: ......

Page 81: ...ly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near d...

Page 82: ...XLRR I SOM 05 21 P N50069911 Printed U S A XLRR I EXCELLER WHEEL V RAKE...

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