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Electrical connection/ Checks

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Make sure that the regulations of the Electromagnetic
Compatibility Directive 2014/30/EU as well as standard EN norms,
safety directives and especially local and national regulations are
observed (this is the responsibility of the manufacturer of the
system into which the vacuum pump is integrated according to the
Declaration of Conformity)

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Make sure that the main power supply corresponds to the data on
the nameplate of the motor

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Make sure that an overload cut-out according to EN 60204-1 is
provided for the motor

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Make sure that the drive of the vacuum pump is not disturbed by
any electric or electromagnetic interferences. If you have any
doubts, contact your Busch representative

Installation

Mounting

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Make sure that the “Necessary installation instructions” are
followed

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Fasten or install the pump at its final installation site

Electrical connection

WARNING

Risk of electrocution, risk of damage.

Electrical installation must be performed by a suitably qualified
electrician who knows and follows the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100,
- IEC Report 664 or DIN VDE 0110,
- VBG 4 or corresponding national regulations on accident
prevention

Power wiring connection

Power wiring 4 poles

1

Phase L1

2

Phase L2

3

Phase L3

4

Ground

Power connector on vacuum pump front side

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Connect the main cable on the socket, according to the following
figure

CAUTION

If the vacuum pump is operated with a motor that turns in the
wrong direction, it can be destroyed, even if this is the case for only
a short moment.

Make sure that the vacuum pump is connected correctly before
switching it on.

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Determine rotation sense of the motor by using a measure tool or
putting a rubber plate on the inlet.

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Press on the start button

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Make sure that the vacuum pump draws in

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If not, push the Emergency stop button

If the direction of rotation has to be changed:

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Exchange two of the three feeder leads

Equipment connections (with options)

The information concerning the use of the Busch PLC and the Busch
LCD can be found in the Operation and Maintenance manual (Art.No.
0870758077).

Connection of the lines/ pipes

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Connect the intake lines

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Connect the discharge lines

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Make sure that all caps, safeguards and similar covers are mounted

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Make sure that the inlet and outlet for the cooling air are not
covered or closed and that the flow of cooling air is not impaired in
any way

Oil filling

The COBRA BC 1000, 2000 F vacuum pumps are generally

dispatched with oil already in the vacuum pump. Before vacuum
pump first startup, control the oil level. In the event of absence of one
or the other of these lubricants, please carry out the filling (see the
chapter “Oil types” for information on the recommended oils).

Installation and Commissioning

BC 1000, 2000 F

Page 12

0870760874 (En)

Phase 

L1

Phase 

L3

Phase 

L2

Earth

Phase 

L3

Phase 

L2

Phase 

L1

Earth

DDK

Yeonhap

1

LCD serial wiring (RJ45), LCD1

2

LCD serial wiring (RJ45), LCD2

3

PC serial wiring (9 poles) (option)

4

USB connection

5

Customer Network, Communication modbus RTU RS 232

6

Ethernet network connection (Busch Monitoring System)
(option)

7

Interface connection (50 poles) (option)

8

PID Interface (9 poles) (option)

Summary of Contents for COBRA BC 1000

Page 1: ...ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870760874 0002_en Original instructions Modi cations reserved 02 09 2020 Instruction Manual COBRA Screw Vacuum Pumps BC 1000 2000 F Get t...

Page 2: ...cuum pump on off 14 First start up of the system 14 Switching the system off 14 Maintenance 15 Maintenance program 15 Weekly 15 Monthly 15 Yearly 15 Every 16 000 hours of operation at the latest after...

Page 3: ...O OSG Oil sight glass OSG1 Oil sight glass OSG2 Oil sight glass OSG3 Oil sight glass CPC PLC connection MB On off switch Main circuit breaker RF Ventilator VFD1 Variable frequency device VFD2 Variable...

Page 4: ...BC 1000 2000 F Page 4 0870760874 En VFD2 MOT1 TS2 MOT2 OSG3 VFD1 OSG2 TS1 PSA OSG1 MV CWM CWR DGR1 DGR2 DGF...

Page 5: ...re more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch representative Maximum inlet pressure 1 bar abs...

Page 6: ...system The nitrogen system can be used in a number of different ways nitrogen is used as dilution gas It is injected inside the cylinder on two different places Nitrogen flow injected in the middle ho...

Page 7: ...hen installing the pump in potentially explosive environments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instructions are read and...

Page 8: ...supply l Switch off the water and nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l...

Page 9: ...to add a belt or rope at a suitable point when lifting the pump l Attach lifting gear securely to the eyebolt or eyebolts l Use lifting gear with a crane hook equipped with safety latch l Lift the vac...

Page 10: ...ure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard version l...

Page 11: ...least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the performance of the vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is...

Page 12: ...ion it can be destroyed even if this is the case for only a short moment Make sure that the vacuum pump is connected correctly before switching it on l Determine rotation sense of the motor by using a...

Page 13: ...from the intake flange and connect the intake line to the intake flange CAUTION In case of a vacuum pump filled with oil make sure that by lifting the inclination angle of the vacuum pump do not exce...

Page 14: ...ants will result in damage to the vacuum pump CAUTION The cooling water flow which is checked by the flowmeter CWM must be at least 3 4 l min l Make sure that all caps safeguards and similar covers ar...

Page 15: ...hat there are no cleaning tools in the pump anymore according to local and national regulations Before pulling off the different connections make sure that the intake and exhaust lines of the vacuum p...

Page 16: ...l change intervals A drop in the oil level indicates a fault see Alarms and warnings Busch PLC and Busch LCD CAUTION Only fill in oil through the oil filler opening CAUTION Danger of burns when the oi...

Page 17: ...nd that they do not leak CAUTION Only fill in oil through the oil filler opening l Unscrew the oil filler cap OFP l Fill in oil up to the middle of the oil sight glass l Make sure that the oil level l...

Page 18: ...ful foreign material These foreign materials can infiltrate the pores recesses and other internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environ...

Page 19: ...nditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight gl...

Page 20: ...overpressure bar 1 5 Oil quantity l 1 52 Weight kg 310 with silencer at exhaust Technical data BC 2000 F Effective suction capacity m3 h cfm 1580 930 Ultimate pressure Torr mbar 2 25 x 10 3 3 x 10 3...

Page 21: ...in electrical and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder Busch Dienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 01 06...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...l Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no P...

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