background image

l

Prepare the quantity of oil specified in the table “Oil quantity”

Oil filling

NW 0180 A

WY 1251 B

Oil quantity [Liter]

0,12

1,4

Oil filling

NW 0100 A

WY 0701 B

Oil quantity [Liter]

0,12

1,4

Oil type

Busch VF 250, Art. No. 0831 000 054 (0,5 l

@

1 kg) (Busch YLC 250 B)

Oil filling on vacuum pump NW 0100, 0180 A

Oil filling on vacuum pump WY 0701, 1251 B

NOTE:

The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the various
oil sight glasses (OSG 1, 2, 3) on the vacuum pump.

CAUTION

Before you change the type of oil, make sure that the new type is

compatible with the old type. If necessary, flush the vacuum pump.

l

Unscrew the oil filler cap (OFP)

l

Fill in oil

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glasses

l

Make sure that the seals of the oil filler cap are not damaged.
Replace them if necessary

l

Screw on the oil filler cap hermetically tight

NOTE

: It is easier to switch on the vacuum pump with cold oil when

the intake line is not closed or when the intake flange is not covered by
a rubber plate.

l

Start the vacuum pump

If the intake line is equipped with a shut-off device:

u

Close the shut-off device

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange

l

Let the vacuum pump run for a few minutes

l

Stop the vacuum pump and wait a few minutes

l

Make sure that the oil level still lies between the MIN and MAX
markings on the oil sight glasses

If the oil level is below the MIN marking:

u

Fill in more oil

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange

CAUTION

In case of a vacuum pump filled with oil, make sure that by lifting

the inclination angle of the vacuum pump do not exceed 5° from
the horizontal. In case of too high inclination (>5°), risk of oil leak
within the work area

l

Make sure before every transport using the appropriate lifting
mean that the inclination of the vacuum pump is less than 5°.

CAUTION

The vacuum pump must remain in a horizontal position when it has

been filled with oil.

Checking the direct cooling

The flow of the cooling water is checked by the flowmeter CWM. The
flowmeter must be connected in such a way that switching-on leads to
a warning at 2 l/min, when the flow drops below 1,5 l/min, the
vacuum pump must be stopped.

Checking the nitrogen supply

The flow of the nitrogen is checked by the flowmeter DGF. The
flowmeter must be connected in such a way that switching-on leads to
an alarm. The alarm limit can be adjusted depending on the type of
process.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

l

Measure the working current of the motor and save it as reference
value for all future maintenance and repair work

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions
specified here.

If these conditions are not met, there is a risk of damage to or total
destruction of the vacuum pump and its components!

The vacuum pump may only be switched on under the specified
conditions.

The COBRA BC vacuum pumps are designed for use in the field of
microelectronics and similar industries.

They can be used to draw in gases and gas mixtures.

BC 1000, 2000 F

Installation and Commissioning

0870760874 (En)

Page 13

Oil drain plug (ODP) 

Oil sight glass (OSG)

Oil sight glass (OSG)

Oil drain plug (ODP)

Oil drain plug (ODP)

Oil sight glass 

Oil fill plug (OFP)

Oil sight glass (OSG)

(OSG)

Summary of Contents for COBRA BC 1000

Page 1: ...ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870760874 0002_en Original instructions Modi cations reserved 02 09 2020 Instruction Manual COBRA Screw Vacuum Pumps BC 1000 2000 F Get t...

Page 2: ...cuum pump on off 14 First start up of the system 14 Switching the system off 14 Maintenance 15 Maintenance program 15 Weekly 15 Monthly 15 Yearly 15 Every 16 000 hours of operation at the latest after...

Page 3: ...O OSG Oil sight glass OSG1 Oil sight glass OSG2 Oil sight glass OSG3 Oil sight glass CPC PLC connection MB On off switch Main circuit breaker RF Ventilator VFD1 Variable frequency device VFD2 Variable...

Page 4: ...BC 1000 2000 F Page 4 0870760874 En VFD2 MOT1 TS2 MOT2 OSG3 VFD1 OSG2 TS1 PSA OSG1 MV CWM CWR DGR1 DGR2 DGF...

Page 5: ...re more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch representative Maximum inlet pressure 1 bar abs...

Page 6: ...system The nitrogen system can be used in a number of different ways nitrogen is used as dilution gas It is injected inside the cylinder on two different places Nitrogen flow injected in the middle ho...

Page 7: ...hen installing the pump in potentially explosive environments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instructions are read and...

Page 8: ...supply l Switch off the water and nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l...

Page 9: ...to add a belt or rope at a suitable point when lifting the pump l Attach lifting gear securely to the eyebolt or eyebolts l Use lifting gear with a crane hook equipped with safety latch l Lift the vac...

Page 10: ...ure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard version l...

Page 11: ...least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the performance of the vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is...

Page 12: ...ion it can be destroyed even if this is the case for only a short moment Make sure that the vacuum pump is connected correctly before switching it on l Determine rotation sense of the motor by using a...

Page 13: ...from the intake flange and connect the intake line to the intake flange CAUTION In case of a vacuum pump filled with oil make sure that by lifting the inclination angle of the vacuum pump do not exce...

Page 14: ...ants will result in damage to the vacuum pump CAUTION The cooling water flow which is checked by the flowmeter CWM must be at least 3 4 l min l Make sure that all caps safeguards and similar covers ar...

Page 15: ...hat there are no cleaning tools in the pump anymore according to local and national regulations Before pulling off the different connections make sure that the intake and exhaust lines of the vacuum p...

Page 16: ...l change intervals A drop in the oil level indicates a fault see Alarms and warnings Busch PLC and Busch LCD CAUTION Only fill in oil through the oil filler opening CAUTION Danger of burns when the oi...

Page 17: ...nd that they do not leak CAUTION Only fill in oil through the oil filler opening l Unscrew the oil filler cap OFP l Fill in oil up to the middle of the oil sight glass l Make sure that the oil level l...

Page 18: ...ful foreign material These foreign materials can infiltrate the pores recesses and other internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environ...

Page 19: ...nditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight gl...

Page 20: ...overpressure bar 1 5 Oil quantity l 1 52 Weight kg 310 with silencer at exhaust Technical data BC 2000 F Effective suction capacity m3 h cfm 1580 930 Ultimate pressure Torr mbar 2 25 x 10 3 3 x 10 3...

Page 21: ...in electrical and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder Busch Dienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 01 06...

Page 22: ...Note...

Page 23: ...Note...

Page 24: ...l Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no P...

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