78
SECTION XII: BOILER CLEANING
A.
CLEAN THE FLUEWAYS
(See Figure 30).
1. Prior to cleaning boiler, lay a protective cloth or
plastic over combustion chamber blanket to collect
debris falling from fl ueways.
2. For access to combustion chamber
remove two (2)
5/16" - 18 cap screws, one on the right (1¼" long)
and one on the left (3¼" long). If boiler is equipped
with fl exible fuel line(s), swing door open.
3. For cleaning from the side:
a. Remove the jacket right side access panel to
expose the fl ue cover plates.
b. Loosen nuts securing the fl ue cover plates and
remove the plates. The rope gasket should
be removed with the plates with care to avoid
damage to the rope gasket.
4. For cleaning from the top:
a. Remove as much vent pipe as necessary to allow
removal of the jacket top panel and canopy.
b. Remove the jacket top panel.
c. Remove the canopy, being careful not to damage
the gasket.
5. Using a 1¼” diameter wire or fi bre bristle brush
(30” handle) clean the fl ueways. Brush from the top
and/or side using horizontal and diagonal strokes for
best results. DO NOT allow brush to strike the target
wall or liner in the chamber.
B.
CLEAN TOP OF BOILER SECTIONS
(if cleaning from the top).
Brush and vacuum the tops of the boiler sections.
C.
CLEAN THE COMBUSTION CHAMBER.
Using wire or fi bre bristle brush, clean crown of boiler
and inside of water legs.
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D.
AFTER CLEANING,
remove protective cloth or
plastic with debris and vacuum as necessary, but be
careful not to damage blanket. Inspect target wall,
combustion chamber blanket, burner swing door
insulation, and rope gasket for signs of damage. If
damaged, replace as needed.
E. REASSEMBLE BOILER.
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1. Install the canopy taking care to align the gasket
without blocking the fl ueways. If gasket is damaged,
replace as needed.
2. Reinstall fl ue cover plates, making sure rope gasket
on each plate is in place and forms a gas tight seal.
If damaged replace as needed.
3. Reinstall jacket top panel and/or jacket upper right
side access panel with #8 x ½" long sheet metal
screws.
4. Reinstall vent pipe on canopy and secure to collar
with sheet metal screws.
5. Close burner swing door. Secure door to front
section with 5/16" fl ange nut and washer (right side)
and 5/16" x 3½" lg. bolt (left side).
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Tighten swing door hardware to provide adequate
seal to rope gasket around perimeter of door.
Use an alternating tightening method from right side
fl ange nut to left side cap screw to pull door tight
equally.
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Summary of Contents for V8 Series
Page 6: ...6 Figure 1A V82 thru V89 Water Boiler without Tankless Heater ...
Page 7: ...7 Figure 1B V83 thru V89 Water Boiler with Front Tankless Heater ...
Page 8: ...8 Figure 1C V83 thru V89 Water Boiler with Rear Tankless Heater ...
Page 9: ...9 Figure 1D V83 thru V89 Steam Boiler with or without Tankless Heater ...
Page 33: ...33 Figure 13A Recommended Water Piping for Circulator Zoned Heating System ...
Page 46: ...46 Figure 19A Wiring Diagram Steam Hydrolevel CG450 Probe LWCO for Carlin Burners ...
Page 47: ...47 Figure 19B Wiring Diagram Steam Hydrolevel CG450 Probe LWCO for Riello Burners ...
Page 49: ...49 Figure 20A Wiring Diagram Steam McDonnell Miller PS 801 Probe LWCO for Carlin Burners ...
Page 50: ...50 Figure 20B Wiring Diagram Steam McDonnell Miller PS 801 Probe LWCO for Riello Burners ...
Page 52: ...52 Figure 21A Wiring Diagram Steam McDonnell Miller 67 Float LWCO for Carlin Burners ...
Page 53: ...53 Figure 21B Wiring Diagram Steam McDonnell Miller 67 Float LWCO for Riello Burners ...
Page 55: ...55 Figure 22A Wiring Diagram Water without Tankless Heater for Carlin Burners ...
Page 56: ...56 Figure 22B Wiring Diagram Water without Tankless Heater for Riello Burners ...
Page 58: ...58 Figure 23B Wiring Diagram Water with Front Tankless Heater for Carlin Burners ...
Page 59: ...59 Figure 23C Wiring Diagram Water with Front Tankless Heater for Riello Burners ...
Page 62: ...62 Figure 23F Wiring Diagram Water with Rear Tankless Heater for Riello Burners ...
Page 82: ...82 Bare Boiler Assembly ...
Page 84: ...84 Bare Boiler Assembly Continued ...
Page 86: ...86 Jacket Assembly ...
Page 88: ...88 V83 Thru V89 Steam Boilers Trim and Controls ...
Page 90: ...90 V82 Thru V89 Water Boilers Trim and Controls ...
Page 92: ...92 Beckett AFG Burner ...
