Burnham V8 Series Installation & Service Instructions Manual Download Page 14 | Manualshive

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Figure 6: Knockdown Boiler Jacket Assembly

H.

INSTALL TRIM.

The following steam or water trim

will be concealed or inaccessible after boiler jacket is
installed, see Figure 5 for boiler tapping locations and
usage.

1. STEAM BOILER — Top tappings:

a. Tapping "L" — Install 2" NPT plug in rear

section top supply tapping on boiler sizes V83
thru V85, if only one supply riser is used.

b. Tapping “M” — Install ¾” NPT coupling and

¾” NPT x 8” long nipple into ¾” NPT tapping
located next to front section top supply tapping
— all boiler sizes.

2. WATER BOILER — Top tappings:

a. Tapping “L” — Install 2” NPT plug in rear

section top supply tapping — all boiler sizes.

b. Tapping “M” —Install ¾” NPT x 8” long nipple

into ¾” NPT tapping located next to front section
top supply tapping — all boiler sizes.

I.

INSTALL BOILER JACKET.

(See Figure 6).

1. Remove burner swing door and hinge assembly.

Remove one (1) 5/16"-18 fl ange nut and washer
from right side latching stud and one (1) 5/16"-
18 x 3½" cap screw on left side used for securing
burner swing door to the boiler section. Swing door
open and remove 5/16" hairpin cotter from rear
hinge pin. While holding swing door remove hinge
pin and set door aside. Remove two (2) 5/16" -
18 x ¾" long cap screws securing the hinge bracket
to the boiler section.

2. Install jacket rear panel support bracket. (See Figure

6, Item 2A). Align bracket with two (2) 5/16" - 18
tapped holes in rear section and secure with two (2)
5/16" - 18 x 1/2" long cap screws.

3. Install jacket rear panel. (See Figure 6, Item 2B).

Align holes in jacket rear panel and support bracket.
Secure with two (2) #8 x 1/2" long sheet metal
screws.

4. Jacket Front Panel

a. Install black plastic collar extension to jacket

front panels for 7-13/16" diameter tankless
heater opening. (See Figure 6, Items 2C and
2D). Engage two (2) of the collar retaining
tabs over raw edge of jacket opening. Provide
support behind the panel with one hand while
applying pressure on collar to snap each tab
over edge of opening until all eight (8) tabs are
securing collar.

b. Install jacket front panel. Locate two (2) 11/32"

diameter holes, one round, one obround, on front
panel approximately 16” up from the bottom of
the panel. Align these holes with the similarly
located 5/16" - 18 tappings on the front section.
Secure with two (2) 5/16" - 18 x 1/2" long cap
screws.

5. Install jacket left side panel. (See Figure 6, Item

2E). Fold panel at perforation keeping insulation
inward. Align left side panel mounting holes with
the front and rear panel holes. Secure with #8 x ½”
long sheet metal screws.

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Summary of Contents for V8 Series

Page 1: ...L I O B D E R I F L I O g n i k e e s n e h W r e i l p p u s l i o r o r o t c a r t n o c g n i t a e h r u o y l l a c r e l i o b o t s r i a p e r r o e c i v r e s r o F g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b n o n o i t a m r o f n i r e l i o b e h t f o p o t n o d e t a c o l l e b a L r e b m u N l e d o M ...

Page 2: ...ode and or Local Regulations Electrical Code and or Local Regulations CANADIAN BOILERS CANADIAN BOILERS A Current Edition of Canadian Standards Association CSA B139 Installation Code for Oil A Current Edition of Canadian Standards Association CSA B139 Installation Code for Oil Burning Equipment for recommended Installation Practices Burning Equipment for recommended Installation Practices B All wi...

Page 3: ...s t n o r f f o r e n r o c t f e l p o t n o d e t a c o l s l i a t e d r o f y l t c e r r o c e r a s l o r t n o c l l a t a h t e e s o t r o t c a r t n o c g n i l l a t s n i e h t f o y t i l i b i s n o p s e r e h t s i t I d e t e l p m o c s i n o i t a l l a t s n i e h t n e h w y l r e p o r p g n i t a r e p o e r a d n a d e l l a t s n i n o r e l i o b l l a t s n i t o n o D ...

Page 4: ... a s t n e v o t e f i l f o s s o l r o y r u j n i e s u a c y c n e i c i f f e s r e l i o b t o n d n a n w o d t u h s o t r e l i o b e h t e s u a c y a m h c i h w s l o r t n o c h t i w d e i l p p u s s i r e l i o b s i h T g n i t a e h e h t y t i l i b i s s o p a s i s e p i p n e z o r f o t e u d e g a m a d f I e c i v r e s t u o h t i w t r a t s e r d n a s d r a u g e f a s...

Page 5: ... Ratings Minimum Chmney Minimum Chmney Requirements Requirements AFUE AFUE GPH GPH MBH MBH DOE Heating DOE Heating Capacity MBH Capacity MBH Water Water MBH MBH Steam Steam MBH MBH Steam Steam Sq Ft Sq Ft Round Round In Dia In Dia Rectangle Rectangle In x In In x In Height Height Ft Ft Steam Steam Water Water V82W V82W 0 60 0 60 84 84 70 70 61 61 6 6 8 x 8 8 x 8 15 15 82 1 82 1 V83W V83W 1 05 1 05...

Page 6: ...6 Figure 1A V82 thru V89 Water Boiler without Tankless Heater ...

Page 7: ...7 Figure 1B V83 thru V89 Water Boiler with Front Tankless Heater ...

Page 8: ...8 Figure 1C V83 thru V89 Water Boiler with Rear Tankless Heater ...

Page 9: ...9 Figure 1D V83 thru V89 Steam Boiler with or without Tankless Heater ...

Page 10: ...24 clearance from front jacket panel for servicing and removal of front tankless heater increase to 30 for A54 heater If boiler is equipped with a rear tankless heater provide at least 24 service clearance on the right side of the boiler Boiler flueways may be cleaned either from the top or from the right side Provide at least 24 clearance from either the right side of the boiler or the top of the...

Page 11: ...0031 ONLY AVAILABLE WITH BECKETT BURNER See Section VII for installation details or b Outdoor air may be provided with the use of two permanent openings which communicate directly or by duct with the outdoors or spaces crawl or attic freely communicating with the outdoors Locate one opening within 12 inches of top of space Locate remaining opening within 12 inches of bottom of space Minimum dimens...

Page 12: ...ve and plugs from those tappings to be used Leave other tappings plugged or bushed according to Figure 5 E INSPECT JOINTS BETWEEN SECTIONS All joints are factory sealed If there are any spaces due to shipment or handling seal them with boiler putty F INSPECT FLUE COVER PLATES for tightness If loose retighten mounting hardware If flue plate or sealing rope is damaged repair or replace as needed G I...

Page 13: ...4 L A N A N C 4 2 1 8 L l o r t n o C g n i t a r e p O G 1 n r u t e R l a n o i t p O e v l a V n i a r D r o f o t d e h s u B n r u t e R H 1 n r u t e R d e g g u l P J 1 d e g g u l P f f o w o l B e c a f r u S g u l P h s u l F K 2 n o i t c e S 9 u r h t 3 y l p p u S t n o r F n o i t c e S 9 u r h t 3 y l p p u S t n o r F L 2 n o i t c e S 5 u r h t 3 y l p p u S d n o c e S l a n o i ...

Page 14: ...oor aside Remove two 2 5 16 18 x long cap screws securing the hinge bracket to the boiler section 2 Install jacket rear panel support bracket See Figure 6 Item 2A Align bracket with two 2 5 16 18 tapped holes in rear section and secure with two 2 5 16 18 x 1 2 long cap screws 3 Install jacket rear panel See Figure 6 Item 2B Align holes in jacket rear panel and support bracket Secure with two 2 8 x...

Page 15: ...inge assembly removed in Paragraph I No 1 Check the burner swing door insulation and rope gasket for damage and adhesion If damaged replace insulation or gasket If insulation or gasket is loose reattach to swing door with RTV 732 or 736 silicone caulk 3 Install burner swing door in reverse order from Paragraph I No 1 4 Use the following procedure to properly close and secure the burner swing door ...

Page 16: ...w d e d i v o r p b Loosen burner cover knobs and remove cover c Loosen two 2 igniter latching screws rotate tabs and swing open igniter about hinge d Loosen knurled nut and disconnect copper connector tube e Remove nozzle line electrode assembly f Remove Beckett MD V1 or MB L1 Head g Remove plug from nozzle adapter and install the proper nozzle Refer to Table 6 for proper nozzle The nozzle must b...

Page 17: ...embossed in the housing which is calibrated in 1 16 inch divisions dimension A the position of the flame retention ring in relation to the air cone can be determined at a glance Refer to Figure X ii By moving the electrode and combustion head assembly forward or backward the location of the flame retention ring relative to the throttle ring can be controlled Refer to Figure 7A By loosening the loc...

Page 18: ...n the adaptor See Table 6 of this manual Be careful not to damage the electrode insulators or to bend the wires iv Replace the retention ring assembly slipping one of the riveted arms through the 1 8 inch gap between the electrode tips This arm should be straight up Also be sure that the retention ring clamp is tight against the shoulder on the adaptor Then tighten the clamping screw v Check the e...

Page 19: ...e burner nozzle adaptor Refer to Step 7a for burner drawer assembly removal M INSTALL RIELLO OIL BURNER See Figure 7 Follow instructions in Paragraph J Steps 1 through 6 7 Install oil nozzle in burner inspect electrodes and head setting R E G N A D e l z z o n l i o n a e v a h t o n s e o d r e n r u b e h T d e i l p p u s e l z z o n l i o r e p o r p e h T d e l l a t s n i e l z z o n e h t n...

Page 20: ...t 1 MODEL F3 NOTE Zero and three are scale indicators only From left to right the first line is 3 and the last line 0 MODEL F5 Same as above except scale indicators are 0 and 4 MODEL F10 Same as above except scale indicators are 0 and 5 i Pump Connections and Port Identification refer to Figure 7E This burner is shipped with the oil pump set to operate on a single line system To operate on a two l...

Page 21: ... i o b 3 Thread safety valve as shown in Figure 1D into NPT coupling and NPT x 8 nipple previously installed in Paragraph H No 1 step b Tighten with wrench Pipe discharge as shown in Figure 14 Installation of the safety relief valve must be consistent with ANSI ASME Boiler and Pressure Vessel Code Section IV G N I N R A W e b t s u m g n i p i p e g r a h c s i d e v l a v y t e f a S f o l a i t ...

Page 22: ...ng connections as shown in Figures 19 20 and 21 NOTE The R7184P Primary Control has pre installed T T jumper resistor To activate T T terminals T T jumper must be removed To remove use side cutting pliers to cut jumper see Figure 28 Do not remove cut T T jumper unless wiring diagram indicates a direct connection from thermostat and or tankless heater aquastat control to the oil burner primary cont...

Page 23: ...es 22 23A and 23D b Water boilers with rear tankless heater Connect the field wiring from a standard junction box or burner disconnect J box to the circulator aquastat control and burner Make the wiring connections as shown on Figure 23B NOTE Do not remove cut T T jumper on R7184P Primary Control for application 9a or 9b above c Refer to Paragraph S for details on use of burner disconnect junction...

Page 24: ...Boilers Only see Figures 1D and 5 8 Connect Field Wiring a Steam boiler with Hydrolevel CG450 or McDonnell Miller 67 LWCO Riello Burner Connect the field wiring to the pressure limit the LWCO R8239C Control Center and the burner disconnect J box or directly to oil burner primary control on burners less disconnect harness power cord If equipped with tankless heater connect field wiring from the aqu...

Page 25: ... connections as shown in appropriate wiring diagram based on boiler configuration refer to Figures 19 thru 23F 5 Secure J box cover to junction box with 2 6 x lg machine screws 6 Insert mating end of burner disconnect harness power cord into power outlet receptacle on J box 7 Install snap bushing into 7 16 diameter hole in upper right corner of burner enclosure back plate on all Beckett burners se...

Page 26: ...sembly Knockdown Boiler or opened for inspection cleaning or field service 1 TO OPEN BURNER SWING DOOR see Figures 11A and 11B Step 1 Loosen and remove right side latching hardware 5 16 flange nut and washer Step 2 Loosen and remove left side hinge hardware 5 16 x 3 1 2 lg hex head flange bolt Step 3 The duel pivot articulated hinge allows right side of door to be pulled outward and rotated to the...

Page 27: ...27 Figure 11B Top View Burner Swing Door Mounted to Cast Iron Block Assembly Jacket Removed for Clarity ...

Page 28: ...he door while re installing the securing hardware with your opposite hand Always install right side latching hardware 5 16 flange nut and flat washer first then install left side hinge hardware 5 16 x 3 1 2 lg hex head flange bolt second Apply additional pressure while hand tightening the hardware as far as possible then release the pressure E C I T O N e k a m r o o d g n i w s r e n r u b g n i ...

Page 29: ...tings If the higher rate is desired inspect the installed nozzle and assure that the nozzle is the correct size and type as specified in Table 6 of this manual If the lower minimum input is desired remove the nozzle which was factory installed Locate the lower minimum firing rate nozzle that is supplied loose Confirm the nozzle is the proper size and type for the lower firing rate as specified in ...

Page 30: ... Use NPT x 8 nipple and or NPT coupling included in trim bag Safety or Relief Valve must be installed with spindle in vertical position Pipe discharge as shown in Figures 13A 13B 13C and 14 Installation of the safety or relief valve must be consistent with ANSI ASME Boiler and Pressure Vessel Code Section IV G N I N R A W t s u m g n i p i p e g r a h c s i d e v l a v f e i l e r r o y t e f a S ...

Page 31: ... the heating boiler using appropriate valves to prevent the chilled medium from entering the boiler See Figure 12 Also consult I B R Installation and Piping Guides 2 If this boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air the boiler piping must be equipped with flow control valves to prevent gravity circulation of boiler water during...

Page 32: ...ooling Refrigeration System To perform a long term pressure test including the boiler ALL trapped air must first be removed from the boiler A loss of pressure during such a test with no visible water leakage is an indication that the boiler contained trapped air ...

Page 33: ...33 Figure 13A Recommended Water Piping for Circulator Zoned Heating System ...

Page 34: ...34 Figure 13B Recommended Water Piping for Zone Valve Zoned Heating System Supply Side Circulator ...

Page 35: ...35 Figure 13C Recommended Water Piping for Zone Valve Zoned Heating System Return Side Circulator ...

Page 36: ... r e t a w a f o m a e r t s p u r e l i o b e h t o t y l p p u s r e t a w h s e r f r e l i o b l e e t s d n a n o r i f o n o i s o r r o c e s u a c l l i w r e t a w r e l i o b f o n o i t a n i m a t n o c n e g y x O r e v o c t o n s e o d y t n a r r a W d r a d n a t S s m a h n r u B e r u l i a f r e l i o b o t d a e l n a c d n a s t n e n o p m o c y b d e s u a c p u d l i u b e...

Page 37: ...avity Return Steam Boiler E C I T O N e n i l r e t a w e s i o n m e t s y s e v i s s e c x e n i t l u s e r y a m l a u n a m s i h t n i d e i f i c e p s s a r e l i o b e p i p o t e r u l i a F r e v o y r r a c r e t a w d n a s n o i t a u t c u l f ...

Page 38: ...hot water while seeking a water temperature Higher temperature hot water required by dishwashers and automatic washers is possible by piping the hot water from the heater prior to entering the mixing valve The mixing valve should be trapped by installing it below the cold water inlet to heater to prevent lime formation in the valve Refer to Figure 15A 3 FLUSHING OF HEATER All water contains some s...

Page 39: ...W m a e t S r e t a W 3 8 V 2 1 V 5 7 2 3 9 3 7 4 4 8 V 2 1 V 3 5 2 3 7 4 6 5 5 8 V 2 1 V 5 2 3 5 3 6 5 4 6 6 8 V 2 1 V 5 7 3 5 7 3 2 7 2 7 7 8 V 2 1 V 5 7 3 4 2 7 8 8 8 V 2 1 V 4 5 4 8 8 9 9 8 V 2 1 V 4 5 4 8 8 9 r e l i o B l e d o M r e t a e H o N r e t a e H g n i t a R M P G p o r D e r u s s e r P r e t a e H u r h T I S P 3 8 V A 2 2 2 3 2 2 4 8 V A 2 2 2 5 3 2 2 5 8 V A 2 2 2 4 5 0 3 6 8 ...

Page 40: ...40 Figure 15B Alliance Water Heater Piping with V8 Boiler B CONNECT ALLIANCE INDIRECT WATER HEATER PIPING as shown in Figure 15B 1 Refer to Alliance manual for additional information ...

Page 41: ...ack temperature and less dilution air can in some cases contribute to the condensing of small amounts of water vapor in the chimney Such condensation when it occurs can cause chimney deterioration In extreme cases the chimney may have to be lined to insulate the chimney and thus prevent the condensation The addition of dilution air into the chimney may assist in drying the chimney interior surface...

Page 42: ...42 Figure 17 Proper and Improper Locations of Draft Regulator Figure 16 Recommended Vent Pipe Arrangement and Chimney Requirements ...

Page 43: ... the vacuum relief valve into the tee and fasten with a screw and nut in collar tabs To ensure proper operation the gate must be level across the pivot point and plumb Refer to vacuum relief valve manufacturer s instructions 5 Install remainder of air intake securing each joint with at least three 3 sheet metal screws evenly spaced 6 Install air intake terminal See Figure 18 E C I T O N s e h c n ...

Page 44: ...above the thermostat s temperature setting reduce heat anticipator setting by 1 or 2 amps If system tends to short cycle without reaching desired room temperature increase heat anticipator setting by 1 or 2 amps R E G N A D r o n o i t a l l a t s n i g n i t p m e t t a e r o f e b d e r e w o p n u e r a s n o i t c e n n o c l a c i r t c e l e l l a e r u s s a y l e v i t i s o P l a c i r t ...

Page 45: ...obe level The Hydrolevel CG450 low water cut off will shut down the burner for 90 seconds every 10 minutes of firing time to allow water level to stabilize If the water level is too low the burnerwill not be allowed to restart The probe low water cut off will reset and restart the burner with a call for heat a few seconds after the water is re turned to its normal level On burner start if the cad ...

Page 46: ...46 Figure 19A Wiring Diagram Steam Hydrolevel CG450 Probe LWCO for Carlin Burners ...

Page 47: ...47 Figure 19B Wiring Diagram Steam Hydrolevel CG450 Probe LWCO for Riello Burners ...

Page 48: ... reset and restart the burner with a call for heat a few seconds after the water is re turned to its normal level On burner start if the cad cell does not see flame within approximately 15 seconds primary control will shut burner down and enter into a recycle mode after 60 seconds burner will restart and repeat trial for ignition If after three 3 trials for ignition flame is not detected control w...

Page 49: ...49 Figure 20A Wiring Diagram Steam McDonnell Miller PS 801 Probe LWCO for Carlin Burners ...

Page 50: ...50 Figure 20B Wiring Diagram Steam McDonnell Miller PS 801 Probe LWCO for Riello Burners ...

Page 51: ... off will shut down the burner if the water level in the boiler drops too low The control resets and restarts the burner with a call for heat a few seconds after the water is returned to its normal level On burner start if the cad cell does not see flame within approximately 15 seconds primary control will shut burner down and enter into a recycle mode after 60 seconds burner will restart and repe...

Page 52: ...52 Figure 21A Wiring Diagram Steam McDonnell Miller 67 Float LWCO for Carlin Burners ...

Page 53: ...53 Figure 21B Wiring Diagram Steam McDonnell Miller 67 Float LWCO for Riello Burners ...

Page 54: ...The circulator will operate as long as the thermostat is calling for heat If the thermostat is not satisfied and the high limit is reached the circulator will continue to operate and the burner will stop until the high limit is closed by a drop in boiler water temperature On burner start if the cad cell does not see flame within approximately 15 seconds primary control will shut burner down and en...

Page 55: ...55 Figure 22A Wiring Diagram Water without Tankless Heater for Carlin Burners ...

Page 56: ...56 Figure 22B Wiring Diagram Water without Tankless Heater for Riello Burners ...

Page 57: ...ture is below the low limit setting the burner will operate but the circulator will not giving preference to the domestic hot water demand If the thermostat is not satisfied when the high limit is reached the burner will stop but the circulator will continue to operate until the thermostat is satisfied Any time the boiler water temperature drops below the setting of the low limit the burner will b...

Page 58: ...58 Figure 23B Wiring Diagram Water with Front Tankless Heater for Carlin Burners ...

Page 59: ...59 Figure 23C Wiring Diagram Water with Front Tankless Heater for Riello Burners ...

Page 60: ...will not giving preference to the domestic hot water demand If the thermostat is not satisfied when the high limit is reached the burner will stop but the circulator will continue to operate until the thermostat is satisfied Any time the boiler water temperature drops below the setting of the low limit the burner will be energized in order to maintain domestic water temperature On burner start if ...

Page 61: ...61 Figure 23D Wiring Diagram Water with Rear Tankless Heater for Carlin Burners Figure 23E Wiring Diagram Water with Rear Tankless Heater for Carlin Burners ...

Page 62: ...62 Figure 23F Wiring Diagram Water with Rear Tankless Heater for Riello Burners ...

Page 63: ... o i s s e r p m o c e s u t o n o D r o t h g i t r i a y l e t u l o s b a e b t s u m g n i p i p l i O t l u s e r y a m e m i r p f o s s o l r o s k a e l y l e t e l p m o c t i n u l e u f d n a e n i l d e e l B 4 Use of a high efficiency micron filter Garber or equivalent in addition to a conventional filter is highly recommended B SINGLE PIPE OIL LINES 1 Standard burners are provided wi...

Page 64: ...re 25 H t f i L 5 2 g i F e e S g n i b u T f o h t g n e L m u m i x a M 5 2 e r u g i F e e S R H D O 8 3 H P G 3 g n i b u T D O 2 1 H P G 3 g n i b u T 0 3 9 0 0 1 2 5 8 0 0 1 4 7 7 0 0 1 6 9 6 0 0 1 8 0 6 0 0 1 0 1 2 5 0 0 1 2 1 4 4 0 0 1 4 1 6 3 0 0 1 6 1 7 2 0 0 1 8 1 6 7 H t f i L 5 2 g i F e e S g n i b u T f o h t g n e L m u m i x a M 5 2 e r u g i F e e S R H D O 8 3 H P G 3 g n i b u ...

Page 65: ...ned off at the source and that the vent is clear from obstructions G N I N R A W l l a w o l l o f d n a d n a t s r e d n u d a e r y l e t e l p m o C e r o f e b l a u n a m s i h t n i s n o i t c u r t s n i p u t r a t s g n i t p m e t t a B FILL HEATING SYSTEM WITH WATER E C I T O N m e t s y s m a e t s a n i y l l a i c e p s e t n a t r o p m i s i t I e h t m o r f t r i d d n a l i o ...

Page 66: ...th nozzles are shipped loose Refer to Table 6 at the rear of this manual for proper nozzle size air settings and fuel pump pressure setting based on desired firing rate If the desired firing rate is the lower GPH 1 replace the loose or factory installed high firing rate nozzle with the loose lower firing rate nozzle 2 change the factory air settings according to Table 6 and 3 reduce the oil pump p...

Page 67: ...ry to move the head forward or back one position at a time to optimize the smoke and CO2 readings See Figure 27A Carlin 102CRD Burners a V87 through V89 The Carlin 102 CRD 3 Burner has the ability to control air by moving the head It might be necessary to move the head forward or back one position at a time to optimize the smoke and CO2 readings b If the fire is a little too rich move the combusti...

Page 68: ...nd Gun Setting Beckett AFG Figure 27B L1 and V1 Head Electrode Positioning and Gun Setting Beckett AFG Figure 27C L1 and V1 Head Electrode Positioning and Gun Setting Beckett AFG Figure 27D L1 and V1 Head Electrode Positioning and Gun Setting Beckett AFG ...

Page 69: ...IP repeat Paragraph I No 1 If this does not stop the dripping remove cut off valve and seat and wipe both with a clean cloth until clean then replace and readjust oil pressure If dripping or after burn persist replace fuel pump Figure 28 R7184 Terminals LED and Reset Button I TEST CONTROLS 1 Check thermostat operation Raise and lower thermostat setting as required to start and stop burner G N I N ...

Page 70: ...u o h s n a i c i n h c e t e c i v r e s s k c e h c y t e f a s g n i w o l l o f e l b a e c i v r e s d l e i f o n s n i a t n o c l o r t n o c s i h T t r a p a t i e k a t o t t p m e t t a t o n o D s t r a p t o n s i n o i t a r e p o f i l o r t n o c e r i t n e e c a l p e R d e b i r c s e d s a i Preliminary Steps Check wiring connections and power supply Make sure power is on to t...

Page 71: ...eaters With burner off draw hot water until burner starts then turn off hot water and check burner shut down J IF CONTROLS DO NOT MEET REQUIREMENTS outlined in Paragraph I replace control and repeat checkout procedures AQUASTAT SWITCHING ACTION WITHIN L8124C CONTROL The switching action within the L8124C control has three settings 1 high limit 2 low limit 3 adjustable differential HIGH LIMIT OPERA...

Page 72: ...e low voltage room thermostat On a call for heat the relay contacts make to complete the line voltage circulator circuit and also the burner circuit if the boiler water temperature is below the high limit setting The high limit switch shuts off the burner if boiler water temperature exceeds the high limit setting Set the indicator at the desired shut off temperature ...

Page 73: ...alth NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes Discard used RCF components by sealing in an air tight plastic bag First ...

Page 74: ...b a l n o i t c u r t s n i e h t w o l l o f d n a d i c a r e n i a t n o c h Clean the pipe threads of the probe to remove old hardened pipe dope and other foreign matter i Apply a moderate amount of good quality pipe dope to the pipe threads on the probe leaving the two end threads bare Do not use PTFE Teflon tape j Screw the probe into the boiler tapping k Mount the low water cut off control ...

Page 75: ...Connect hoses from drain valves to floor drain Close gate valve in Hartford Loop and open drain valve in return main Fill boiler to normal water level turn on oil burner and operate boiler at this water level for at least 30 minutes after the condensate begins to run hot then turn off burner Close all radiator valves Remove all supply main air valves and plug the openings in supply main ii Draw ab...

Page 76: ... small sample of boiler water and testing with hydrion paper which is used in the same manner as litmus paper except it gives specific readings A color chart on the side of the small hydrion dispenser gives the reading pH Hydrion paper is inexpensive and obtainable from any chemical supply house or through your local druggist The pH should be higher than 7 but lower than 11 Add appropriate water t...

Page 77: ...me 4 To recondition the heating system in the fall season after a prolonged shut down follow the instructions outlined in Section X Paragraphs A through J G N I N R A W y a m h c i h w s l o r t n o c s n i a t n o c r e l i o b s i h T t o n d n a n w o d t u h s o t r e l i o b e h t e s u a c o t e u d e g a m a d f I e c i v r e s t u o h t i w t r a t s e r g n i t a e h e h t y t i l i b i s...

Page 78: ...ged replace as needed E REASSEMBLE BOILER N O I T U A C t n e v y p o n a c s s e l n u r e n r u b e h t t r a t s t o n o D r e v o c e u l f l l a d n a r o o d g n i w s r e n r u b e p i p e c a l p n i d e r u c e s e r a s e t a l p 1 Install the canopy taking care to align the gasket without blocking the flueways If gasket is damaged replace as needed 2 Reinstall flue cover plates making s...

Page 79: ...a e h e h t f o t r a t s e h t e r o f e b d e n a e l c d n a d e t c e p s n i e b t s u m e u l f y e n m i h c e h t n a e l c A s n o i t c u r t s b o y n a r o f n o s a e s g n i t a e h e h t t u o h g u o r h t y l l a c i d o i r e p d e t c e p s n i e b d l u o h s r o y r u j n i e s u a c d l u o c t a h t s e m u f s u o i x o n w o l l a o t y r a s s e c e n s i e u l f y e n m ...

Page 80: ...ump but more importantly water doesn t burn It chills the flame and causes smoke and unburned fuel to pass out of the combustion chamber and clog the flueways of the boiler SECTION XIII TROUBLE SHOOTING 8 COLD OIL If the oil temperature approaching the fuel pump is 40 F or lower poor combustion or delayed ignition may result Cold oil is harder to atomize at the nozzle Thus the spray droplets get l...

Page 81: ...TFI a No oil to burner b Shorted electrodes c Nozzle clogged d Airflow too high e Ignitor module defective f CAD cell defective g Oil valve stuck open or closed Note The Safety Monitoring Circuit SMC is designed to provide lockout in the event of a stuck or welded motor relay E C I T O N 5 1 n i h t i w d e h s i l b a t s e t o n s i e m a l f f I n w o n k n o i t a u t c a e v l a v l i o f o s...

Page 82: ...82 Bare Boiler Assembly ...

Page 83: ...5 3 0 1 6 8 0 8 2 g L 7 3 x 6 1 8 3 d o R e i T 5 0 1 1 6 8 0 8 2 g L 2 4 x 6 1 8 3 d o R e i T 6 0 1 1 6 8 0 8 2 G 1 r e h s a W t a l F 8 3 0 0 6 0 6 8 0 8 4 4 4 4 4 4 4 4 H 1 t u N x e H 6 1 8 3 3 2 4 0 6 8 0 8 4 4 4 4 4 4 4 4 J 1 r e t a e H t n o r F t e k s a G e t a l P r e v o C r e t a e H 8 6 0 6 3 0 8 1 1 1 1 1 1 1 r e t a e H r a e R t e k s a G e t a l P r e v o C r e t a e H 8 5 0 6 ...

Page 84: ...84 Bare Boiler Assembly Continued ...

Page 85: ... 1 1 1 V 1 t e k c a r B e g n i H 2 0 8 2 2 0 7 2 2 2 2 2 2 2 2 W 1 w e r c S p a C d e t a l P g L 8 5 x 8 1 6 1 5 7 7 3 1 6 8 0 8 2 2 2 2 2 2 2 2 X 1 e g n i H e t a i d e m r e t n I 1 0 8 2 2 0 7 1 1 1 1 1 1 1 1 Y 1 n i P e g n i H 7 0 7 1 6 8 0 8 2 2 2 2 2 2 2 2 Z 1 r e t t o C n i p r i a H 6 1 5 7 6 6 1 6 8 0 8 2 2 2 2 2 2 2 2 A A 1 s d n E h t o B d e d a e r h T d u t S g L 2 x 8 1 6 1 5...

Page 86: ...86 Jacket Assembly ...

Page 87: ... t e k c a J 1 1 2 0 8 2 4 0 6 1 1 1 3 0 8 2 4 0 6 1 1 1 4 0 8 2 4 0 6 1 1 1 5 0 8 2 4 0 6 1 1 1 6 0 8 2 4 0 6 1 1 1 7 0 8 2 4 0 6 1 1 1 8 0 8 2 4 0 6 1 1 1 9 0 8 2 4 0 6 1 F 2 y l b m e s s A l e n a P p o T t e k c a J 1 2 2 0 8 2 4 0 6 1 1 2 3 0 8 2 4 0 6 1 1 2 4 0 8 2 4 0 6 1 1 2 5 0 8 2 4 0 6 1 1 2 6 0 8 2 4 0 6 1 1 2 7 0 8 2 4 0 6 1 1 2 8 0 8 2 4 0 6 1 1 2 9 0 8 2 4 0 6 1 G 2 t u o h t i w y...

Page 88: ...88 V83 Thru V89 Steam Boilers Trim and Controls ...

Page 89: ... 4 0 1 0 2 o C a r B n o C 6 t e S s s a l G e g u a G 1 9 0 6 5 0 8 1 1 1 1 1 1 1 L 3 7 6 r e l l i M l l e n n o D c M f f o t u C r e t a W w o L 7 9 5 0 6 1 0 8 1 1 1 1 1 1 1 M 3 T P F x T P N 1 g n i h s u B 7 0 5 0 0 6 6 0 8 1 1 1 1 1 1 1 N 3 3 0 2 0 3 5 3 o C a r B n o C T P N e v l a V n i a r D 1 6 0 3 0 6 6 0 8 1 1 1 1 1 1 1 P 3 g L 8 x T P N e l p p i N 1 2 2 0 0 6 6 0 8 1 1 1 1 1 1 1 Q...

Page 90: ...90 V82 Thru V89 Water Boilers Trim and Controls ...

Page 91: ... 8 1 x T P N 1 e l p p i N 1 1 0 0 0 6 6 0 8 1 1 1 1 1 1 1 1 J 4 T P N 1 e g n a l F r o t a l u c r i C 4 1 0 2 0 6 6 0 8 2 2 2 2 2 2 2 2 K 4 t e k s a G r o t a l u c r i C o c a T 6 0 0 2 0 6 6 0 8 2 2 2 2 2 2 2 2 t t e s s o G l l e B d e d u l c n i r o t a l u c r i c w s o f d n u r G L 4 r o t a l u c r i C 7 0 0 o c a T 7 0 0 6 5 0 8 1 1 1 1 1 1 1 1 t t e s s o G l l e B s t e k s a g w 2...

Page 92: ...92 Beckett AFG Burner ...

Page 93: ...4 3 1 4 9 5 1 4 9 5 y l b m e s s A e t a l P g n i t s u j d A d a e H 2 1 9 5 2 1 9 5 3 1 9 5 3 1 9 5 s w e r c S d a e H 1 2 2 4 1 2 2 4 1 2 2 4 1 2 2 4 t e k s a G e g n a l F 8 9 4 1 3 8 9 4 1 3 8 9 4 1 3 8 9 4 1 3 g n i s u o H G F A 7 7 8 5 7 7 8 5 7 7 8 5 7 7 8 5 r o t o M 5 0 8 1 2 5 0 8 1 2 5 0 8 1 2 5 0 8 1 2 r e t p a d A e l z z o N 3 1 2 3 1 2 3 1 2 3 1 2 y l b m e s s A e d o r t c ...

Page 94: ...4 1 3 8 9 4 1 3 8 9 4 1 3 8 9 4 1 3 g n i s u o H G F A 7 7 8 5 7 7 8 5 7 7 8 5 7 7 8 5 r o t o M 5 0 8 1 2 5 0 8 1 2 5 0 8 1 2 5 0 8 1 2 r e t p a d A e l z z o N 3 1 2 3 1 2 3 1 2 3 1 2 y l b m e s s A e d o r t c e l E e n i L e l z z o N D M 0 7 L N D M 0 7 L N D M 0 7 L N D M 0 7 L N t u C n a e l C p m u P l i O e g a t S e l g n i S U 4 0 4 4 8 1 2 U 4 0 4 4 8 1 2 U 4 0 4 4 8 1 2 U 4 0 4 4 ...

Page 95: ...reet East Longmeadow MA 01028 Telephone 413 525 7700 Facsimile 413 525 8306 RIELLO OIL BURNER PART NUMBERS FOR V8 SERIES BOILERS NOTE When ordering parts always give the serial and model numbers shown on the boiler and burner Refer to Models F3 F5 Installation Manual Riello 40 Series Residential Oil Burners C6501010 or Model F10 Installation Manual Riello 40 Series Residential Oil Burners 2902554 ...

Page 96: ...0 1 3 B 0 6 x 5 3 1 0 4 1 P H 2 Z E 0 5 1 5 7 1 A 0 6 x 5 3 1 0 7 1 0 1 F 0 4 2 3 0 3 B 5 4 x 0 5 1 5 4 1 W 6 8 V 0 9 1 3 1 V 0 1 5 3 B 5 4 x 0 5 1 0 6 1 0 2 0 8 1 A 0 6 x 5 6 1 0 4 1 0 1 F 0 4 8 3 0 4 B 5 4 x 5 7 1 O G A H 5 4 1 S 7 8 V W 7 8 V 0 1 2 4 1 V 0 1 3 B 5 4 x 5 6 1 O G A H 0 7 1 3 D R C 2 0 1 3 0 5 B 0 6 x 5 7 1 0 4 1 0 1 F 0 4 0 4 0 4 B 5 4 x 0 0 2 5 4 1 S 8 8 V W 8 8 V 5 3 2 4 1 V 0 ...

Page 97: ...n either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in residential applications a probe type LWCO is used instead of a float type due to their relative costs and the simplicity of piping for a probe LWCO How to Pipe A tee is commonly used to connect the probe...

Page 98: ...98 SERVICE RECORD DATE SERVICE PERFORMED ...

Page 99: ...orting to legal remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03 Subject to the terms and conditions set forth below U S Boiler Co Inc Lancaster Pennsylvania hereby extends the following limited warranties to the original owner of a residential grade ...

Page 100: ...nditions or operated with water conditions and or fuels or additives which cause unusual deposits or corrosion in or on the heat exchanger 5 This warranty applies only to boilers installed within the United States and Canada 6 In order for this warranty to be effective a The boiler must have been properly installed in a single or two family residential dwelling This warranty does not apply to boil...

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