
42
Figure 10.2: Gas Valve Detail
11) Perform a combustion test. On horizontally vented units, the sample probe may be inserted into the terminal.
If this is not possible, and if no sample tap is present in the vent system, remove the flue temperature sensor
and insert the analyzer probe in the sensor opening. On the CHG150 and CHG225 the flue temperature probe
is located behind the lower vestibule door. For the boiler to operate, this sensor will need to be temporarily
connected outside of the boiler. If it is removed, be sure to return the flue gas temperature sensor to its original
position after combustion testing is complete.
Check CO2 (or O2) and CO at both high and low fire. The boiler may be temporarily locked into high or low
fire for 15 minutes as follows:
a) To lock the boiler in high fire, simultaneously press and hold the “Mode” button and “+“ button until
the display flashes “H”, indicating that the boiler has been driven to high fire. After this happens, allow the
boiler to operate for approximately 5 minutes before taking combustion readings.
b) To lock the boiler in low fire, simultaneously press and hold the “Mode” button and “-“ button until
the display flashes “L”, indicating that the boiler has been driven to low fire. After this happens, allow
the boiler to operate for approximately 5 minutes before taking combustion readings.
At both high and low fire, CO readings should be less than 75 PPM. Typical CO2 readings are shown in Table
10.3.
Normal modulation of the boiler should return 15 minutes after the boiler is locked in high or low fire.
Table 10.3: Typical CO2/O2 Combustion readings range
Model
Fuel
%CO2
%O2
CHG150
Natural Gas
8.2
6.3
CHG225
Natural Gas
8.7
5.4
CHG150
Propane
NA
NA
CHG225
Propane
10.2
5.4
warNINg
EaCh Chg sErIEs bOIlEr Is TEsTED aT ThE faCTOry aND aDJusTmENTs
To THE AIR-FuEL MIxTuRE ARE NoRMALLy NoT NECESSARy. CoNSuLT A
BuRNHAM REPRESENTATIVE BEFoRE ATTEMPTING To MAkE ANy SuCH
aDJusTmENTs. ImPrOPEr gas ValVE Or mIxTurE aDJusTmENTs COulD
RESuLT IN PRoPERTy DAMAGE, PERSoNAL INjuRy, oR LoSS oF LIFE.
Summary of Contents for CHG CHG150
Page 25: ...25 Figure 8 3 Piping Method 1 Heat Indirect Water Heater Figure 8 2 Piping Method 1 Heat Only ...
Page 29: ...29 Figure 8 8 Piping Method 2 Heat Only Figure 8 9 Piping Method 2 Heat Indirect Water Heater ...
Page 36: ...36 Figure 9 1 Wiring Connections Diagram ...
Page 37: ...37 Figure 9 2 Ladder Diagram ...
Page 38: ...38 Figure 9 3 Wiring of Isolation Relay for Control of Two Heating Circulators ...
Page 40: ...40 CHG Series Lighting and Operating Instructions ...
Page 46: ...46 Figure 11 2 Basic Menu Tree ...
Page 54: ...54 SERVICE RECORD DATE SERVICE PERFORMED ...
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Page 72: ...9EARS IN 3ERVICE 3ERVICE HARGE AS OF 2ETAIL 0RICE O HARGE ...