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Burnham 5006B, Installation And Operation Manual

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Burnham 5006B Installation And Operation Manual Download Page 77

77

TABL

e 2B

Ser

Ie

S 5B BAS

e P

A

r

TS - 5015B Thru 5026B

Number in (  ) in 

Table Relates to Corresponding Number in 

      in Figure 65

PA

RT 

NUMBER

ITEM

PAR

T SIZE

BOILER SIZE

5015B

5016B

5017B

5018B

5019B

5020B

5021B

5022B

5024B

5026B

7181301

High Base End Panel

12-1/2 x 25-3/4

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

7201319

High Base End Panel Insul. - 1” 

Thick

12 x 21-1/2

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(2)

80861551

Cup Head Pin CL

 #10 x 1-5/8”

(3)

(3)

(3)

(3)

(3)

(3)

(3)

(3)

(3)

(3)

80861503

Speed Clip  1-1/4” x 1-1/8” SS 

Type 304

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

61813061

5006B Base Front and Rear Frame 

Assembly

12-1/2 x 27-3/16

(5) & (6)

(5)

(5)

61813071

5007B Base Front and Rear Frame 

Assembly

12-1/2 x 32-5/8

(6)

(5) & (6)

(6), (30) & (31)

(5), (30) & (31)

61813081

5008B Base Front and Rear Frame 

Assembly

12-1/2 x 38-1/16

(5) & (6)

(5)

(6)

61813091

5009B Base Front and Rear Frame 

Assembly

12-1/2 x 43-1/2

(6)

(5) & (6)

(5)

61813101

5010B Base Front and Rear Frame 

Assembly

12-1/2 x 48-15/16

(6)

(5) & (6)

(30)

(30)

(30)

80861601

Burner Access 

Panel Attaching 

Screw

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

6181301

Base 

Spacer Assembly

11 x 22-3/4

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

71813082

5008B Base Rear Panel

9-5/8 x 37-13/16

(9) & (32)

(9)

71813092

5009B Base Rear Panel

9-5/8 x 43-1/4

(32)

(9) & (32)

(9)

71813102

5010B Base Rear Panel

9-5/8 x 48-1

1/16

(32)

(9) & (32)

(32)

(32)

(32)

718131

12

501

1B Base Rear Panel

9-5/8 x 54-1/8

(9)

71813122

5012B Base Rear Panel

9-5/8 x 59-9/16

(9)

71813132

5013B Base Rear Panel

9-5/8 x 65

(9)

(32)

(32)

71813142

5014B Base Rear Panel

9-5/8 x 70-7/16

(9)

72013065

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 26-15/16

(1

1) 2 pcs

72013075

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 32-3/8

(1

1) 2 pcs

(1

1) 2 pcs

(1

1) 2 pcs

72013085

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 18-7/8

(1

1) 4 pcs

(1

1) 2 pcs

72013095

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 21-5/8

(1

1) 2 pcs

(1

1) 4 pcs

(1

1) 2 pcs

72013105

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 24-5/16

(1

1) 2 pcs

(1

1) 2 pcs

(1

1) 2 pcs

(1

1) 2 pcs

(1

1) 2 pcs

720131

15

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 29-3/4

(1

1) 2 pcs

(1

1) 2 pcs

72013125

Base Rear Panel Insulation - 1” 

Thick

8-3/4 x 35-3/16

(1

1) 2 pcs

7181312

Front Int. Panel Support Bracket

(13)

(13)

(13)

(13)

(13)

(13)

(13)

(13)

(13)

(13)

7181313

Lower Rear Int. Panel Support Bracket

(14)

(14)

(14)

(14)

(14)

(14)

(14)

(14)

(14)

(14)        

7181302

Low Base End Panel

11-7/8 x 25-3/4

(15)

(15)

(15)

(15)

(15)

(15)

(15)

(15)

 (15)

(15)

7201320

Low Base End Panel Insul. - 1” 

Thick

11-3/8 x 21-1/2

(16)

(16)

(16)

(16)

(16)

(16)

(16) 

(16)

(16)

(16)

8221308

5008B Manifold

1-1/2 Pipe x 45-3/16

(17) & (29)

(17)

8221309

5009B Manifold

1-1/2 Pipe x 50-5/8

(29)

(17 & 29)

(17)

8221310

5010B Manifold

1-1/2 Pipe x 56-1/6

(29)

(17) & (29)

(29)

(29)

(29)

822131

1

501

1B Manifold

1-1/2 Pipe x 61-1/2

(17)

8221312

5012B Manifold

1-1/2 Pipe x 66-15/16

(17)

8821313

5013B Manifold

1-1/2 Pipe x 72-3/8

(17)

(29)

(29)

8221314

5014B Manifold

1-1/2 Pipe x 77-13/16

(17)

8231301

Main Burners without Pilot Bracket

(18)

(18)

(18)

(18)

(18) 

(18)

(18)

(18)

(18)

(18)

8231302

Or Main Burners w/Q3481B Pilot Bracket (EI Controls)

(19)

(19)

(19)

(19)

(19)

(19)

(19) 

(19)

(19)

(19)

8231303

Or Main Burners w/Q179 Pilot Bkt (OP/EP

 Controls)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

(20)

8231304

Or Main Burners w/Q327 Pilot Bkt (Thermocouple Controls)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

(21)

822628

Main Gas Orifices (Nat. Gas) - #40 Drill

(22)

(22)

(22)

(22)

(22)

(22)

(22)

(22)

(22)

(22)

822629

Or Main Gas Orifices (LP) - #55 Drill

(23)

(23)

(23)

(23)

(23)

(23)

(23)

(23)

(23)

(23)

822604

Hitch Pin Clip

(24)

(24)

(24)

(24)

(24)

(24)

(24)

(24)

(24)

(24)

61813062

5006B 

Burner Access 

Panel Assembly

7-1/4 x 26-15/16

(25)

(25) & (26)

(25)

61813072

5007B 

Burner Access 

Panel Assembly

7-1/4 x 32-3/8

(25)

(26)

(25) & (26)

(26), (27) & 

(28)

(25), (27) & (28)

61813082

5008B 

Burner Access 

Panel Assembly

7-1/4 x 37-13/16

(25) & (26)

(25)

(25)

(26)

61813092

5009B 

Burner Access 

Panel Assembly

7-1/4 x 43-1/4

(26)

(25) & (26)

(25)

61813102

5010B 

Burner Access 

Panel Assembly

7-1/4 x 48-1

1/16

(26)

(25) & (26)

(27)

(27)

(27)

7186001

Observation Hole Cover

(12)

(12)

(12)

(12)

(12)

(12)

(12)

(12)

(12)

(12)

80860900

1/4 - 20 Wing Nut

(10)

(10)

(10)

(10)

(10)

(10)

(10)

(10)

(10)

(10)

Sec

Ti

ON V

i - R

eP

A

iR P

ARTS (continued)

Summary of Contents for 5006B

Page 1: ...o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B r...

Page 2: ...1 2 1 2 3 1 3 3 2 A Draw up Rod Bundle s 3 Sizes One to Three Per Boiler 37 2 2 1 1 49 1 1 1 1 2 2 1 1 1 3 2 67 1 1 1 1 1 1 2 2 2 1 3 A Boiler Assembly Carton s 6 Sizes One to Five Per Boiler 3A6 1 1...

Page 3: ...1 1 1 1 1 1 1 1 U S A EQUIPMENT CHECK LIST INSPECT SHIPMENT carefully for any signs of damage All equipment is carefully manufactured inspected and packed Our responsibility ceases upon delivery of B...

Page 4: ...1 2 1 1 2 3 2 1 3 4 3 1 42 1 1 2 1 2 3 1 3 3 2 A Draw up Rod Bundle s 3 Sizes One to Three Per Boiler 37 2 2 1 1 49 1 1 1 1 2 2 1 1 1 3 2 67 1 1 1 1 1 1 2 2 2 1 3 A Boiler Assembly Carton s 6 Sizes On...

Page 5: ...Nat 120V LP 1 Size One or Two Per Boiler Natural 1 2 Propane 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 U HCP 1 Plain Heater Cover Plate Not furnished on Water Boiler Ordered With Two Tankless Heaters One...

Page 6: ...5 8 49 1 8 3 3 2 3 1 2 1 2 2 1 1 4 2 12 3445 5019B 104 5 8 12 12 49 27 7 8 49 1 8 49 1 8 3 3 2 3 1 2 1 2 2 1 1 4 2 12 3620 5020B 110 9 9 12 27 1 4 38 27 7 8 54 1 2 49 1 8 3 3 2 3 1 2 1 2 2 1 1 4 2 9 1...

Page 7: ...ed through openings not furnished with doors are considered a part of the space Volume ft Length ft x Width ft x Height ft b Determine total input of all appliances in the space Add inputs of all appl...

Page 8: ...assemblies together 15 section larger boilers by first removing upper shipping strip and lower shipping angles from subassemblies Use 4 20 x MS nuts and washers to attach subassemblies see Fig 3 e At...

Page 9: ...un nut approximately 8 on two 2 draw up rods of equal length Note more than one set of draw up rods are furnished on 8 section and larger boilers Place draw up channel and one flat washer against nut...

Page 10: ...10 Fig 6 ARRANGEMENT OF SECTIONS AND CANOPY S SECTION III INSTALLATION INSTRUCTIONS continued...

Page 11: ...lug holes in the front of Boiler and Lower lug holes in the rear of Boiler sections and tighten until they are finger tight only to allow for expansion This is necessary in order to allow clearance fo...

Page 12: ...st be subjected to a hydrostatic test of 45 psig to 55 psig 2 HOT WATER BOILERS The assembled boiler must be subjected to a hydrostatic test of 75 psig to 85 psig WARNING Failure to properly hydrotest...

Page 13: ...ith Steam Heating System refer to Fig 12 13 14 or 15 b With Forced Circulation HOT WATER HEATING SYSTEMS see Fig 16A and 16B For additional reference consult I B R Installation and Piping Guide No 250...

Page 14: ...14 Fig 12 RECOMMENDED STEAM BOILER PIPING GRAVITY RETURN I OR 2 SUPPLY CONNECTIONS 5006B THRU 5014B SECTION III INSTALLATION INSTRUCTIONS continued...

Page 15: ...15 Fig 13 RECOMMENDED STEAM BOILER PIPING GRAVITY RETURN 3 SUPPLY CONNECTIONS 5015B THRU 5020B SECTION III INSTALLATION INSTRUCTIONS continued...

Page 16: ...16 Fig 14 RECOMMENDED STEAM BOILER PIPING GRAVITY RETURN 4 OR 5 SUPPLY CONNECTIONS 5021B THRU 5026B SECTION III INSTALLATION INSTRUCTIONS continued...

Page 17: ...17 Fig 15 Typical Steam Piping Arrangement for Boilers with Pumped Condensate Return and Boiler Feed Unit SECTION III INSTALLATION INSTRUCTIONS continued...

Page 18: ...BOILER PIPING 1 SUPPLY CONNECTION 1 RETURN CONNECTION SIZES 5006B THRU 5019B Fig 16B RECOMMENDED WATER BOILER PIPING 3 SUPPLY CONNECTIONS 2 RETURN CONNECTIONS SIZES 5020B THRU 5026B SECTION III INSTAL...

Page 19: ...ng screws see Fig 19 3 See Fig 7 Purpose of Tappings and Their Location and remove necessary knockouts from Upper Left and from Upper Right Jacket End Panels 4 Place Upper Right End Panel on top of Lo...

Page 20: ...Attach rear top Jacket Panel to Upper End Panels using 8 SMS Refer to Fig 21 20 Installation of Canopy Drafthood 5006B thru 5010B Section Boilers see Fig 22 Place Cerafelt strips on top of section ass...

Page 21: ...21 Fig 21 EXPLODED VIEW OF JACKET 5006B THRU 5010B SECTION BOILERS SECTION III INSTALLATION INSTRUCTIONS continued...

Page 22: ...22 Fig 22 SECURING OF CANOPY DRAFTHOOD SECTION III INSTALLATION INSTRUCTIONS continued...

Page 23: ...23 Fig 23 CANOPY DRAFTHOOD MOUNTING DIAGRAM SECTION III INSTALLATION INSTRUCTIONS continued...

Page 24: ...24 Fig 24 EXPLODED VIEW OF JACKET 5011B THRU 5019B SECTION BOILERS SECTION III INSTALLATION INSTRUCTIONS continued...

Page 25: ...to Hex Couplings using 20 x 3 8 slotted pan head machine screws d Attach the Lower Rear Intermediate Panels to the Lower Rear Intermediate Panel Support Bracket s using 10 32 x self tapping screws e A...

Page 26: ...THRU 5022B SECT BOILERS SECTION III INSTALLATION INSTRUCTIONS continued CAUTION Panel with louvers must be at front of boiler for ventilation of vestibule Panel with perforations must be at front of b...

Page 27: ...AND 5026B SECT BOILERS SECTION III INSTALLATION INSTRUCTIONS continued CAUTION Panel with louvers must be at front of boiler for ventilation of vestibule Panel with perforations must be at front of bo...

Page 28: ...extensions d Install Pressure Limit Controls as follows 1 Boiler equipped with 67BC 2 Low Water Cut Off Connect Pressure Limit furnished to street ell and pigtail siphon For installation of second pre...

Page 29: ...29 Fig 28 MOUNTING ELEVATIONS OF M M 150 AND A 67M FLOAT LWCO SECTION III INSTALLATION INSTRUCTIONS continued...

Page 30: ...eater Opening Cover Plate d TANKLESS HEATER PERFORMANCE Tankless heater ratings in Series 5B boilers are based on continuous draw temperature rise of 100 F 40 140 F and boiler water temperature of 200...

Page 31: ...0 1 00 65 96 70 93 36 OPEN GAS TRAIN CARTON S CONNECT GAS TRAIN S TO ELBOW ON END OF MANIFOLD S according to the Gas Trains on pages 86 87 88 89 90 91 or 92 PRESSURE TESTING of gas service piping must...

Page 32: ...ts of the authority having jurisdiction or in the absence of such requirements to the USA National Fuel Gas Code ANSI Z223 1 CANADA Installation Codes for Natural and LP Gas Burning Appliances and Equ...

Page 33: ...nnect together and on USA boilers run tubing to bleed line protruding from inside base see Fig 33 On boilers installed in Canada run bleed line to outdoors Fig 32 PILOT PIPING EI CONTROL SYSTEM Robert...

Page 34: ...uts install the L62GB 3C pilot safety switch bracket on the manifold just to the right of the main burner with pilot Install L62GB 3C pilot safety switch on bracket using two 8 x SMS IN on pilot safet...

Page 35: ...e front top jacket panel preferably on the closest jacket panel to the gas train installed There are 3 three KO s and 4 four fastener holes provided for this purpose use 4 four 8 SMS to fasten the Con...

Page 36: ...nd pipe nipple Drill holes in Jacket and fasten Transformer using SMS 2 INSTALLATION OF PILOT PIPING Install the H91WA 4 pilot solenoid valve in the bottom center knockout of the J box using conduit f...

Page 37: ...e 39 Fig 37 PILOT PIPING EP CONTROL SYSTEM Using OD aluminum tubing connect the pilot shutoff valve installed in the manual shutoff valve in the gas train to the inlet of the RV 12LT regulator packed...

Page 38: ...and nuts Mount junction box to bracket using 8 SMS see Figures 38 and 39 Install Transformer on junction box THERMOCOUPLE CONTROL SYSTEM CANADA ONLY Fig 38 PILOT PIPING THERMOCOUPLE CONTROL SYSTEM CAN...

Page 39: ...M86 and local codes for venting SOME ITEMS RELATIVE TO CONSTRUCTION AND SIZING OF VENT SYSTEM 1 Total Vent Height 2 Vent Connector make Initial Rise as high as possible 3 Length of Lateral hold to a...

Page 40: ...ed to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers d P...

Page 41: ...boiling and trickle of overflow for several hours until the water coming from the overflow is clear d Stop burner and drain boiler in a manner and to a location that hot water can be discharged with...

Page 42: ...in return main turn on burner and allow condensate to flow to drain until it has run clear for at least 30 minutes while feeding water to boiler so as to maintain normal water level Turn off burner d...

Page 43: ...VALVES REFERENCE PAGE PILOT MAIN 5006B 5009B USA EI Elec Ign 1 7000DERHC S7C 45 5006B 5026B USA OP Standing Q179D 1 L62GB 3C 2 V88A A 51 53 5006B 5026B CANADA OP Standing Q179D 1 L62GB 3C 2 V88A 51 53...

Page 44: ...ion Controls is interrupted thus de energizing terminals PV and MV Loss of power to these terminals means loss of power to all pilot gas valves and to main gas valves respectively Thus pilot burner an...

Page 45: ...45 Fig 42 SCHEMATIC WIRING DIAGRAM EI CONTROL SYSTEM ROBERTSHAW7000 GAS VALVE U S A 5006B THRU 5009B SECTION IV OPERATION continued...

Page 46: ...main gas valves starting main burner operation When the operating control is satisfied the pilot gas valve and the main gas valves are de energized stopping the burner operation In the event of excess...

Page 47: ...47 Fig 44 SCHEMATIC wiring diagram 5015B THRU 5026B SECTION BOILERS EI CONTROL SYSTEM SECTION IV OPERATION continued...

Page 48: ...nt of excessive steam pressure steam boiler or excessive water temperature water boiler the high limit control will de energize the pilot valves and main gas valves on both sides stopping burner opera...

Page 49: ...49 TROUBLE SHOOTING GUIDE BOILERS EQUIPPED WITH S8610M INTERMITTENT ELECTRIC IGNITION SECTION IV OPERATION continued...

Page 50: ...e lighted by pilot 6 When operating control is satisfied terminals 6 and 9 are de energized Main Gas Valves close and main burners are extinguished 7 The pilot continues to burn c SAFETY SHUTDOWN 1 SA...

Page 51: ...51 Fig 46 wiring diagram 5006B THRU 5014B SECTION BOILERS OP CONTROL SYSTEM SECTION IV OPERATION continued...

Page 52: ...rol is energized 2 A component check circuit in each RM7890C is activated which checks the electronic network of the relay 3 Flame rod circuit between each Q179D pilot and terminal 11 on its respectiv...

Page 53: ...53 Fig 47 wiring diagram 5015B THRU 5026B SECION BOILERS OP CONTROL SYSTEM SECTION IV OPERATION continued...

Page 54: ...gas to pilot Terminal 10 energizes ignition transformer creating electric spark ignition at pilot 4 Flame rod circuit between Q179C pilot and RM7890A proves presence of pilot flame electronically 5 T...

Page 55: ...55 Fig 48 wiring diagram 5006B THRU 5014B SECTion BOILERS EP CONTROL SYSTEM SECTION IV OPERATION continued...

Page 56: ...56 Fig 49 wiring diagram 5015B THRU 5026B SECTION BOILERS EP CONTROL SYSTEM SECTION IV OPERATION continued...

Page 57: ...and thus 100 shut off is achieved a OPERATING INSTRUCTIONS 1 MakesureallManualMainShut offValvesand all Pilot Valves have been off for at least five minutes 2 Set Operating and Limit Controls to desir...

Page 58: ...Canada Only The 5006B thru 5013B boilers are equipped with a Thermocouple Control System that utilizes a constant burning Q327A pilot a Q309 thermocouple and a L62GB 3C Pilot Safety Switch The Q309 t...

Page 59: ...ve boiler water temperature water boiler Low water cut off D will stop burner operation if the water level in boiler drops below the lowest safe level The pilot safety switch E connected to main gas v...

Page 60: ...oiler The low water cut off D will stop burner operation if the water level in the boiler drops below the low est safe level Should one of the pilot flames become extinguished the pilot safety switch...

Page 61: ...rger Reinstall and recheck input rate b Additional Check on Input Since input is a function of heating value specific gravity and volume of gas flow contact your utility for the first two items in ord...

Page 62: ...ustment is preset at the factory in the MAX position Fig 53 shows the Limit Switch Cam and Scales to indicate direction to rotate cam for increasing or decreasing low fire input on the Honeywell V4062...

Page 63: ...eral times to be sure the low fire setting is that desired and suitable for correct burner light off 7 Turn off power supply Remove R W jumper and reconnect the lead to terminal R on the V9055A 8 Repl...

Page 64: ...the module c OP and EP Pilot Systems Carefully remove the flame rod wire from terminal 11 on the RM7890 Control Main gas and pilot gas must shut off If not replace the RM7890 Control 21 COMBUSTION CH...

Page 65: ...NT PANEL DANGER This boiler used flammable gas high voltage electricity moving parts and very hot water under high pressure Assure that all gas and electric power supplies are off and that the water t...

Page 66: ...Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separatel...

Page 67: ...necessary to remove the rear cleanout panels Remove the Burner Access Panels at front of base and place paper or cardboard over burners With long handle wire flue brush and vacuum brush flueways thoro...

Page 68: ...68 Fig 58 PILOT LOCATIONS SECTION V SERVICE continued...

Page 69: ...all parts installed on the boiler that require lubrication Generally this involves only the circulator in a hot water system This includes a Type of lubricant to be used b Frequency of lubrication c P...

Page 70: ...tion to solder joints on bellows and float when this type of control is used Check float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration Do not...

Page 71: ...t and the oxygen escapes as a gas Both can result in reduced boiler life The accumulation of sediment can eventually isolate the water from contacting the cast iron When this happens the cast iron in...

Page 72: ...72 SERVICE RECORD DATE SERVICE PERFORMED...

Page 73: ...olenoid Valves Pilot Line Regulators EP OP Control Panel 101 Pilot Assemblies 102 thru 104 All Series 5B Repair Parts may be obtained through your local Burnham Wholesale distributor Should you requir...

Page 74: ...74 Fig 64 BASE PARTS 5006B Thru 5014B SECTION VI REPAIR PARTS continued...

Page 75: ...3095 Base Rear Panel Insulation 1 Supertemp 8 3 4 x 21 5 8 11 2 pcs 72013105 Base Rear Panel Insulation 1 Supertemp 8 3 4 x 24 5 16 11 2 pcs 72013115 Base Rear Panel Insulation 1 Supertemp 8 3 4 x 29...

Page 76: ...76 Fig 65 BASE PARTS 5015B thru 5026B SECTION VI REPAIR PARTS continued...

Page 77: ...24 5 16 11 2 pcs 11 2 pcs 11 2 pcs 11 2 pcs 11 2 pcs 72013115 Base Rear Panel Insulation 1 Thick 8 3 4 x 29 3 4 11 2 pcs 11 2 pcs 72013125 Base Rear Panel Insulation 1 Thick 8 3 4 x 35 3 16 11 2 pcs 7...

Page 78: ...78 Fig 66 INTEGRAL CANOPY DRAFTHOODS SECTIONS SECTION VI REPAIR PARTS continued...

Page 79: ...1 2 X 31 3 16 61113073 5007B 2 1 2 1 36 1 2 X 36 5 8 61113083 5008B 3 1 2 36 1 2 X 41 1 16 61113093 5009B 4 36 1 2 X 47 1 2 61113103 5010B 5 5016B 5017B 5018B 5019B 5020B 36 1 2 X 25 3 4 61113063 500...

Page 80: ...er Section Plain 4 5 6 7 8 8 9 10 11 12 13 14 15 16 16 17 18 19 21 7171302 REH Section 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7171304 CX Center Section Tapped Not Plugged 1 1 1 1 1 1 2 2 3 3 6171301 CX...

Page 81: ...18131071 618131071 618131071 618131371 618131371 Right Base Subass y w OP Pilot Ass y 61813088 61813098 61813098 61813108 61813108 61813108 61813108 61813108 61813138 61813138 Right Base Subass y w EP...

Page 82: ...82 Fig 67 JACKETS SECTION VI REPAIR PARTS continued...

Page 83: ...x 42 5 8 23 60413092 5009B Upper Rear Panel 24 1 2 x 48 1 16 23 60413102 5010B Upper Rear Panel 24 1 2 x 53 1 2 23 60413053 5005B Lower Rear Panel 9 1 2 x 26 5 16 27 28 27 60413063 5006B Lower Rear Pa...

Page 84: ...8 604130910 5009B Vestibule Panel 25 x 50 1 4 18 604131010 5010B Vestibule Panel 25 x 55 11 16 18 604130511 5005B Rear Top Panel 3 3 4 x 28 5 8 5 6 5 604130611 5006B Rear Top Panel 3 3 4 x 34 1 16 5 6...

Page 85: ...413082 5008B Upper Rear Panel 24 1 2 x 42 5 8 24 23 24 23 23 60413092 5009B Upper Rear Panel 24 1 2 x 48 1 16 24 23 24 25 25 25 60413043 5004B Lower Rear Panel 9 1 2 x 20 7 8 5 28 60413053 5005B Lower...

Page 86: ...p Panel 3 3 4 x 44 15 16 6 5 6 5 604130911 5009B Rear Top Panel 3 3 4 x 50 3 8 6 5 6 7 7 7 604131011 5010B Rear Top Panel 3 3 4 x 55 13 16 6041331 Intermediate Vestibule Panel 6 1 8 x 24 22 22 22 22 2...

Page 87: ...0003 Nipple 1 x 2 1 806600004 Nipple 1 1 2 x 3 1 1 1 806600006 Bushing Hex 1 1 2 x 3 4 1 1 1 806600507 Elbow Reducing 1 1 2 x 3 4 x 90 1 1 806601506 Elbow Reducing 1 1 2 x 1 x 90 1 806601507 Relief Va...

Page 88: ...onBraCo 13 202 08 1 x 1 15 psi 1 81660501 Safety Valve ConBraCo 13 213 08 1 x 1 15 psi 1 81660505 Safety Valve Conbraco 13 214 08 1 x 2 15 psi 1 81660503 Miscellaneous Fittings Coupling Reducing x Mou...

Page 89: ...SIZE 5006B 5007B 5008B 5009B 81660151 Robertshaw 7000DERHC S7C 1 x 1 Gas Valve Nat 1 1 1 1 OR 81660158 Robertshaw 7000DERHC LP S7C 1 x 1 Gas Valve LP 1 1 1 1 806604002 1 Ground Joint Union 2 2 2 2 80...

Page 90: ...0 x 6 0 WC 8226006 Maxitrol RV 61 1 x 1 3A 3A 3A 822607 Maxitrol RV 81 1 x 1 3A 3A 3A LP Gas Regulator HO1 Blue Spring 5 5 to 12 0 WC 8226011 Maxitrol RV 61 1 x 1 3B 3B 3B 8226012 Maxitrol RV 81 1 x...

Page 91: ...lator Std Cad Plate Spring 3 0 x 6 0 WC 8226006 Maxitrol RV 61 1 x 1 3 3 3 822607 Maxitrol RV 81 1 x 1 3 3 3 822614 Leak Limiter Maxitrol 12A04 incl w RV 61 4 4 4 8226010 Leak Limiter Maxitrol 12A34 i...

Page 92: ...ywell V9055A1055 5026B Sec Opening Time 120V 60HZ Solenoid Gas Valve 81660088 1 ITT Gen K3A562 3 3 3 81660086 1 ITT Gen K3A772 3 3 3 Nat Gas Regulator Std Cad Plate Spring 3 0 x 6 0 WC 8226006 Maxitro...

Page 93: ...Valve 81660149 1 Honeywell V8944B1019 1 1 1 81660150 1 Honeywell V8944B1027 1 1 1 Solenoid Gas Valve 81660081 1 ITT Gen K8A461 3 3 3 81660094 1 ITT Gen K8A771 3 3 3 Manual Shutoff Valve 822615 ConBraC...

Page 94: ...x 6 0 WC 8226006 Maxitrol RV 61 1 x 1 3 3 3 8226012 Maxitrol RV 81 1 x 1 3 3 3 LP Gas Regulator HO1 Blue Spring 5 5 to 12 0 WC 8226011 Maxitrol RV 61 1 x 1 3 3 3 8226012 Maxitrol RV 81 1 x 1 3 3 3 Lea...

Page 95: ...lve 81660088 1 ITT Gen K3A562 3 3 3 81660094 1 ITT Gen K3A772 3 3 3 Nat Gas Regulator Std Cad Plate Spring 3 0 x 6 0 WC 8226006 Maxitrol RV 61 1 x 1 4A 4A 4A 822607 Maxitrol RV 81 1 x 1 4A 4A 4A LP Ga...

Page 96: ...RT NO 6011301 100958 01 Description Manifold Module Support Bracket Assembly Honeywell S8610M3009 Ignition Module IGNITION MODULE S8610M SUPPORT BRACKET EI CONTROL SYSTEM SECTION VI REPAIR PARTS conti...

Page 97: ...STAT L62GB SUPPORT BRACKET OP THERMOCOUPLE CONTROL SYSTEM SECTION VI REPAIR PARTS continued ITEM 1 2 PART NO 6011301 80160138 Description Manifold Module Support Bracket Assembly L62GB 3C Pilot Safety...

Page 98: ...136001 1 J Box Mounting Bracket 24V 100 VA Transformer 120 60HZ Primary 80160016 2 Penn Y64T22 0 Plate Mounted 822666 3 Penn Pilot Solenoid Valve H91WG 6 8226005 Pilot Line Regulator Nat Gas Maxitrol...

Page 99: ...ontrol Mounting Bracket 24V 40 VA Transformer 120V 60HZ Primary 80160039 2A USA Honeywell Plate Mounted AT140D1012 80160014 2B Canada Honeywell Foot Mounted AT72D1089 8226005 3 Pilot Line Regulator Na...

Page 100: ...6001 1 J Box Mounting Bracket 24V 40 VA Transformer 120 60HZ Primary 80160039 2A USA Honeywell Plate Mounted AT140D1012 80160014 2B Canada Honeywell Foot Mounted AT72D1089 8226005 3 Pilot Line Regulat...

Page 101: ...24V 40 VA Transformer 120V 60HZ Primary 80160039 2A USA Honeywell Plate Mounted AT140D1012 80160014 2B Canada Honeywell Foot Mounted AT72D1089 822662 3 Penn Pilot Solenoid Valve H91WA 4 120V 8226005 4...

Page 102: ...102 Control assembly and mounting bracket OP EP CONTROL SYSTEMS SECTION VI REPAIR PARTS continued...

Page 103: ...332 01 1 Pilot Burner Igniter Sensor Honeywell Q3481B1180 LP Gas with KR14 orifice 6136054 2 Pilot Ground Wire Assembly 36 5006B 5009B 6137375 2 Pilot Ground Wire Assembly 72 5010B 5026B 8236015 3 Ven...

Page 104: ...e LP Honeywell Q179D1008 w 388146 KD Orifice 8236004 2 Thermocouple Honeywell Q309A1996 36 Long 7136256 3 Flame Rod Lead Honeywell R1298020 6 Long 8236021 4 Female Rajah Connector Honeywell 37356 6236...

Page 105: ...09 w 388146 AG Orifice 7136255 2 Ignition Lead Honeywell R1061012 6 Long 7136256 3 Flame Rod Lead Honeywell R1298020 6 Long 8236021 4 Female Rajah Connector Honeywell 37356 6236020 5 Ground Wire Conti...

Page 106: ...Boiler Piping 1 Supply Connection and 1 Return Connection Sizes 5006B Thru 5019B Section Boilers Fig 16B 18 Recommended Water Boiler Piping 3 Supply Connections and Two Return Connections Sizes 5020B...

Page 107: ...ol System Canada Only Fig 51 60 Wiring Diagram 5015B Thru 5024B Section Boilers Thermocouple Control System Canada Only Fig 52 62 V8944B Combination Valve Fig 53 63 Low Fire Adjustment V4062 Actuator...

Page 108: ...99 Transformer and Pilot Line Regulator OP Control System Maxitrol Pilot Reg Ass y 100 Transformer and Pilot Line Regulator Thermocouple Control System Canada Penn Pilot Solenoid Valve Ass y 101 Trans...

Page 109: ...B Table 2B 77 Series 5B Base Parts 5015B Thru 5026B Table 3A 79 Series 5B Integral Canopy Drafthoods Boiler Sizes 5006B Thru 5010B Table 3B 80 Series 5B Section Replacement Chart Table 3C 81 Series 5B...

Page 110: ...nn H91WA 4 Pilot Solenoid Valve and Pilot Line Regulator EP Control System Honeywell Q3481 Pilot Ass y 103 EI Control System Honeywell Q3481 Pilot Assembly Honeywell Q179D Pilot Ass y 104 OP Control S...

Page 111: ...111 SERVICE RECORD DATE SERVICE PERFORMED...

Page 112: ...112...

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