Burl Rice PS 5077 User Manual Download Page 15 | Manualshive

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Burl Rice PS 5077 User Manual Download Page 15

20) Locate the black washers shown here, and insert the screw you cut in step 14. Set the trucks on the
king pin, and carefully screw them to the underframe. There screw should be tight enough to allow the
trucks to turn freely. Be careful not to overtighten.

Install the rubber air hoses and glad hand hands.

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Summary of Contents for PS 5077

Page 1: ...PS 5077 cu ft Boxcar with EOC device 1 29 scale resin craftsman kit by Burl Rice www burlrice com...

Page 2: ...r the better Tools required 5 64 drill bit 3 32 drill bit 1 16 drill bit 1 5mm drill bit 65 drill bit 123 blocks or a small square Resin preparation When gluing resin components if possible rough up t...

Page 3: ...0 11 12 13 14 15 16 Bulkheads 6 Roof Sides 2 Underframe Center sill 2 End ribs 2 left 2 right Doors 2 Ends 2 Underframe ribs 4 Truck mount 2 Couplers 2 Truck washers 2 Trucks 2 Glad hands 2 End walks...

Page 4: ...Brake fulcrum set released Slack adjuster Brake rod hangers Stirrup steps 4 Door handles 2 Brake wheel Large tack boards 4 small tack boards 2 defect cards 2 door track supports 24 door stops 2 Cente...

Page 5: ...the other 3 corners NOTE Do not glue the entire seam at this time Body Before beginning assembly of the main body sand off any flash from the parts Using 100 grit sand paper also sand the backs of th...

Page 6: ...ntain an even roof overhang After the roof seams are fully glued glue the corner seams fully 1 2 2 5 Tack the bulkheads in place with CA Use the ribs on the car body to align them Use thick CA to make...

Page 7: ...with a 3 32 bit Repeat for the other end of the car Do not insert the screws at this time 7 Fully glue the bulkheads to the inside of the car body with thick CA After the CA is dry use PL adhesive or...

Page 8: ...end ribs 9 Glue the door to the car body For the lower door track draw a reference line on the car body even with the bottom of the door Then glue on the door track supports and glue a strip of 080 x...

Page 9: ...11 Drill out the holes for the grab irons with a 65 drill bit Using 025 wire bend the grab irons Put a small dab of CA on the end of the wire and insert it into the hole 12 Lay the roof end panels on...

Page 10: ...he other end of the car 14 Clean the flash off the truck mount and drill out the center pin with a 5 64 bit Also drill out the four corners of the truck mount Note that the truck mount if oriented pro...

Page 11: ...l not to over tighten as it could cause stress on the draft gear if too tight 16 Using a 65 drill bit carefully drill out the clevises on the brake gear the white parts Mark one end of the car as the...

Page 12: ...do it at this time Drill out the holes for the towing staples with a 1 16 bit Secure the towing staple with CA There are a total of four 4 Also drill out the holes for the stirrup steps with a 1 16 bi...

Page 13: ...to the car body Secure the end steps with the supplied brass rivets with a dab of CA Drill a 1 16 hole in the brakewheel housing and secure the brake wheel with a dab of CA Drill a 65 hole in the bott...

Page 14: ...y turn the car over and paint the body it s final color When dry attach the truck mount from step 14 with 2 56 thread cutting screws each truck requires four 4 screws The couplers are installed in thi...

Page 15: ...he screw you cut in step 14 Set the trucks on the king pin and carefully screw them to the underframe There screw should be tight enough to allow the trucks to turn freely Be careful not to over tight...

Page 16: ...sheen on the decal To apply the decals soak them in water for 15 30 seconds and then slide them into the desired position Distilled water is preferred A wet soft bristled brush is an excellent tool t...

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