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15

Maintenance, malfunctions

Type 2080

MainTenance, MalfuncTiOns

Danger!

 

Danger due to high pressure in the system.

Acute risk of injury when intervening in the system.

 

Before loosening lines and valves, turn off the pressure and vent the lines.

Risk of injury from discharge of pressure and escaping medium.

Dismantling a device that is under pressure is hazardous due to a sudden discharge of pressure or 

escaping medium.

 

Before disassembly, shut off the pressure and vent all lines.

 

Empty the lines completely.

Warning!

Risk of injury through improper maintenance.

Improper maintenance may result in injuries as well as damage to the device and its surroundings.

 

Maintenance work may only be carried out by authorised specialist personnel and with suitable tools.

Danger due to unintentional operation of the system.

Unintentional restarting of the unit during maintenance and repair work can lead to injuries and damage to 

property.

 

Take appropriate measures to prevent the system from being operated unintentionally.

8.1 

Maintenance / cleaning

The bellows between the medium chamber and the actuator enables functionally reliable switching of the valve 

and protects the medium from contamination from the actuator side. 
This bellows is subject to fatigue. If the bellows is defective, medium leaks out of the opening for leakage control. 
To avoid damage, the bellows should be replaced preventively on a regular basis (see chapter “8.2 Change 

bellows”). 
The valve is designed without gaps on the inside and with very smooth contours on the interior as well as on the 

bellows (surface roughness max. 0.8 µm). 
The valve is CIP-capable (CIP = cleaning-in-place) and SIP-capable (SIP = sterilisation-in-place).

8.2 

Change bellows

Disassemble actuator

 

Have the necessary spare parts and an open-end wrench SW 7 ready.

 

 Observe safety instructions!

 

Loosen fastening screws

 

Remove actuator.

English

Summary of Contents for 2080 INOX Series

Page 1: ...Operating Instructions Type 2080 INOX 2 2 way valve with piston actuator and PTFE bellows...

Page 2: ...We reserve the right to make technical changes without notice B rkert Werke GmbH Co KG 2021 Operating Instructions 2103 00_ENen_00815386 Original DE...

Page 3: ...n the Internet 8 5 Structure and function 9 5 1 Modularity 9 5 2 Design 9 6 Technical data 10 6 1 Operating conditions 10 6 2 Restrictions 10 6 3 Conformity 10 6 4 Standards 10 6 5 PT diagram 10 6 6 M...

Page 4: ...ion 14 8 Maintenance malfunctions 15 8 1 Maintenance cleaning 15 8 2 Change bellows 15 8 2 1 Exploded view of spare part replacement Type 2080 INOX 16 8 3 Faults 17 9 Spare parts 18 10 Transportation...

Page 5: ...n death or serious injuries Warning Warns of a potential danger Failure to observe may result in death or serious injuries Caution Warns of a potential danger Failure to observe may result in moderate...

Page 6: ...nd conditions of use These are descri bed in the contract documents on the type label and in the operating instructions chapter 5 Structure and function and chapter 6 Technical data Use the device onl...

Page 7: ...al hazardous situations To prevent injuries ensure that The housing is not placed under mechanical stress e g by placing objects on it or standing on it Do not make any external changes to the valve b...

Page 8: ...national The contact addresses can be found on the back pages of the printed Quickstart They are also available online at www burkert com 4 2 Warranty A precondition for the warranty is that the devic...

Page 9: ...rated piston actuator with a return spring a stainless steel housing and a PTFE bellows The bellows serves to separate the media The materials used and the internal contours allow easy cleaning CIP SI...

Page 10: ...e of flow direction above the seat to avoid pressure surges clarify the operating conditions medium line length and line cross section with the B rkert sales office before using liquid media 6 3 Confo...

Page 11: ...alve valve island or similar B B P 2 2 way valve externally controlled opened by spring force without pilot pressure actuation with pilot valve valve island or similar Valve body Pressure range of med...

Page 12: ...9 Type label example Body material max permissible operating pressure permissible pilot pressure range Date of manufacture encrypted Order no Port connection size Seal material DN diaphragm size Cont...

Page 13: ...restart 7 1 Fluidic installation Danger High pressure danger Acute risk of injury when intervening with the system Before loosening lines and valves turn off the pressure and vent the lines Check that...

Page 14: ...ons Use open end wrenches of the appropriate size to screw in the pipelines and do not use the valve actuator as a screw in lever No lateral bracing forces may act on the connections of the device The...

Page 15: ...ting of the unit during maintenance and repair work can lead to injuries and damage to property Take appropriate measures to prevent the system from being operated unintentionally 8 1 Maintenance clea...

Page 16: ...Place the actuator with the new bellows on the housing and fasten it to the housing with the fastening screws Observe a tightening torque of 2 to 2 2 Nm at Restarting the bellows valve Connect the pi...

Page 17: ...ase of faults Port connections Operating pressure Pilot air supply to the valve actuator Bellows O ring Replace the O ring if damaged see chapter 8 2 Change bellows If the valve still does not actuate...

Page 18: ...accessories and unsuitable spare parts may cause injuries and damages to both the device and the area around it Use only original accessories and original replacement parts from B rkert Spare parts or...

Page 19: ...aging during transportation Avoid exceeding or dropping below the permitted storage temperature Incorrect storage may damage the device Store the device in a dry and dust free location Storage tempera...

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