BUNNING Lowlander MK4 Instruction Manual Download

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LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL

Page

3.10 FLOOR DRIVE GEARBOX 1000/70/32 - B3125

MK4 HBD OPTION

KEY

QTY PART No. DESCRIPTION

KEY

QTY PART No. DESCRIPTION

B3257/1 CASING

B4006

CIRCLIP

B3260

CIRCLIP

B3254

PINION SHAFT

B3259

GEAR

BR310

BEARING

B3258

SLEEVE Ø70

B4019

CIRCLIP

BR327

BEARING

SL207

SEAL

B3261

CIRCLIP

SL270

CAP SEAL

B3240

PINION SHAFT

SL265

CAP SEAL

B2276

KEY

72062

DRAIN PLUG

B3244

GEAR

B3995

SIGHT GAUGE

BR365

BEARING

B3991

SPRING BREATHER PLUG

B4012

CIRCLIP

73030/1 BOLT

B3248

CROWN BEVEL

B3263

GASKET

B3242

PINION SHAFT

B3262

COVER PLATE

B2270L

KEY

B3227

GASKET

BR390

BEARING

Hydraulic Motor part no.

B3052

(not shown, see Section 3.11 REAR FLOOR SHAFT ASSEMBLY)

Summary of Contents for Lowlander MK4

Page 1: ...STRUCTION AND SPARES MANUAL LOWLANDER MK4 RANGE 75 85 90 105 105C 120 150 For spare parts please call Telephone 44 0 1362 860352 Fax 44 0 1362 860930 E mail mail gtbunning co uk Website www gtbunning co uk Manual Version 2020 V1 0 ...

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Page 3: ...DEALERS STAMP Information It is the duty of the operator to ensure that the machine is maintained and operated in accordance with all local and national regulations ...

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Page 5: ...y Name Dealer Address Important Data Protection Information We or our business partners may contact you by mail telephone e mail or other electronic messaging services with offers of goods and services or information that may be of interest to you By providing us with your telephone number or e mail address you consent to being contacted by these methods If you do not wish to receive marketing inf...

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Page 7: ...e Check hydraulic cylinder for leaks and damage SIGNATURE DATE 19 Check wheel nut torque Check daily for first week ofuse 7 Check operation of parking brake 8 Check operation of service brake OPERATOR DEALER I have received a copy ofthe instruction spares manual and understand the method ofoperation the safety requirements and the maintenance methods I have given basic instruction in the method of...

Page 8: ...ur Code RDS Wiring Diagram 10 10 11 12 12 12 12 12 13 15 16 16 18 25 26 26 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 MAINTENANCE Lubrication of spreader Servicing Intervals Amount of Oil Required to Fill Gearbox Service Record Driveline Protection Key Greasing Points Jacking Points 27 27 27 29 30 31 31 31 DRAWINGS AND PARTS LISTS 3 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 FLOOR DRIVE Hydraulic Circu...

Page 9: ... 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 5 14 P T O AND TRANSMISSION Transmission MK4 75 105C TVA Transmission MK4 85 90 105 105HY 150C TVA Transmission MK4 120 120HY TVA Transmission MK4 150 150HY TVA Transmission MK4 HBD Transmission Driveline Parts Problems and possible solutions Walterscheid Wide Angle PTO Shaft Shear Bolt Walterscheid Wide Angle PTO Shaft Torque Limiter Comer Standard PTO Shear B...

Page 10: ...ng Machinery start up Machinery shut down Additional driver protection PTO Connection and guarding Personal protective equipment Safety Decal Location Operating Hazard Area Warnings 122 122 122 122 122 122 122 123 123 123 123 123 123 124 125 125 11 12 13 14 14 1 14 2 14 3 WARRANTY NOTES IDENTIFICATION PLATE TECHNICAL DATA SPECIFICATIONS Mechanical Data Specifications Machine Dimensions Bolt Torque...

Page 11: ...y aspect of the design or operation of this machine contact GT Bunning Ltd or your GT Bunning Ltd agent for clarification HOW TO USE THIS MANUAL The manual contains sections that cover all the following Safety Operating instructions Maintenance Specifications and Technical data Refer to the contents pages for the relevant page number Before use of the machine familiarise yourself with the manual a...

Page 12: ...lected and disposed of in accordance with current legislation Electrical components must be disposed of in accordance with the relevant legislation IMPORTANT INFORMATION When using the speader in conjunction with a tractor which has a fast and slow response control on the spool valves check that the control on the spool valve is not in the slow position in respect of the floor drives as this will ...

Page 13: ...2 EC regulations adopting the Directive Modifications to this machine without prior written approval from the undersigned will render the declaration null void Machine Description Unbalanced trailer for the carriage application of manure Machine Type Agricultural manure spreader Model Lowlander MSL TVA Lowlander MSL HBD Serial Number Year Standards used BS ISO 4251 1 2005 A1 2012 BS EN ISO 12100 1...

Page 14: ...EY QTY DESCRIPTION 1 1 BODY 2 1 DRAWBAR 3 1 STONE GUARD 4 1 FRONT PILLAR 5 1 PTO DRIVE LINE 6 1 FINGER GUARD 7 1 SUPPORT LEG 8 1 LADDER 9 2 WHEEL TYRE ASSEMBLY 10 1 AUGER GEARBOX 11 1 FLOOR DRIVE GEARBOX MOTOR AND VALVE 12 2 AUGERS 13 2 AUTO LAMP ASSEMBLY 14 1 AXLE 15 1 PTO STOWAGE ...

Page 15: ... PTO Slide the tractor end of the PTO shaft out and fit to the tractor PTO Lay the two halves of the PTO shaft alongside one another and mark the required lengths allowing for turning Maximum pull out of 300mm 12 inches of the 2 shafts Cut to size and clean burrs at each end of shaft KEEP SHAFT SLIDING SURFACES GREASED Attach chains fitted to PTO guard to prevent rotation of guard to suitable poin...

Page 16: ... ends Mark hose as required to assist in the future coupling for correct position of feed and return NOTE CHECK DIRECTION OF FLOOR BEFORE LOADING Do not run floor in reverse with full load Speed of floor in reverse is at MAXIMUM Only reverse floor for a few seconds When a slurry door is fitted connect the hydraulic hoses to a double spool valve and select the hose positions to suit the operator to...

Page 17: ...EUMATIC BRAKE SYSTEMS 1 5 FLOOR ADJUSTMENT When adjusting floor chains ensure that the adjustment is carried out equally to both sides DO NOT ALLOW THE CHAINS TO BECOME TOO SLACK ADJUST CHAINS AFTER A FEW LOADS KEEP CHAINS ADJUSTED CORRECTLY AT ALL TIMES A GUIDE IS TO BE ABLE TO SEE A WHOLE LINK BELOW FRONT SIDE OF THE SPREADER i e FROM CENTRE TO FRONT POST Reverse floor The floor should only be r...

Page 18: ...or that the spreader is attached to must be switched off and the key removed FITTING THE SPINNER DECK See Section 8 9 8 10 DETACHABLE SPINNER DECK for parts list 1 Remove guard from output spigots of the auger gearbox 2 Slide one half of flexi coupling onto the shaft through shaft of spinner gearbox 3 Slide other half of the flexi coupling on the input spigot of the spinner gearbox 4 Using approve...

Page 19: ...t cover to the output spigot of the spreader auger gearbox 7 The machine is now ready for use without spinner deck ADJUSTMENT OF CANOPY BLADES For the best results 1 Fix the canopy on the inner positions for light materials i e Poultry manure 2 For heavy material i e slurry or sludge adjust canopy out as far as possible so as not to deposit material beyond the deck into gaps between the discs 3 To...

Page 20: ...position to move the rubber strip rearwards for higher application rates e g for straw based materials Excessive rearward adjustment will cause the material to miss the discs and hit the ground without being spread Each spinning disc is supplied with 2 blades on and the others loose it has been proven that many materials are spread more effectively with just 2 blades per disc 1 To increase the wid...

Page 21: ...4 Click floor hydraulic spool into work 5 With the MIN DUTY highlighted using the in the top right of the screen increase the PWM until you see the LIVE FEEDBACK RPM showing a reading of 0 1 0 0 RPM and you can just see the floor is just turning then press OK 6 Select MAX DUTY 7 Run the PWM to 100 and press OK 8 The MAX DUTY RPM should match the approximate rpm of floor shaft on the GEARBOX MOTOR ...

Page 22: ...s IS THE SPREADER EMPTY YES PRESS OK TO SET TO ZERO CONFIRM 0kg press OK Press ESC to return to IS SPREADER EMPTY Press NO and add your known weight Select ACTUAL WEIGHT Kg 0Kg and enter the weight in kg and OK Press ESC to go to main spread screen to check the weight in the machine 1 10 4 SET THE SHAFT SENSOR ALARMS NOTE HBD machine has 2 sensors 1 mounted on the PTO shaft behind front bulkhead a...

Page 23: ...nication 1 11 1 2 1 11 1 2 Is there an angle reading in Diagnostics Angle Sensor YES Correct It is likely to be a problem with the load cells 1 11 3 YES Wrong Re calibrate the angle sensor on level ground NO It is likely there is a problem with the general CAN communication 1 11 2 1 11 2 CAN DIAGNOSTICS 1 11 2 1 Check the power in the weighing module Mk5 Atlas Loadcell Interface Check if there is ...

Page 24: ...unit 1 11 4 Mk4 Loadcell Interface Check if the red CAN communication light is flashing just above the green power light o YES It is likely to be a problem with the load cells 1 11 3 o NO There is a problem with the CAN connection in the load cell interface or the head unit 1 11 4 1 11 2 3 Check the power in the main ECU Junction box SM 1 ECU Open the lid and check the input power 12v If there is ...

Page 25: ...10 mV 0 4mV was an empty 5m3 5t spreader with 4 cells this showed as 0 385 in the Loadcell Diagnostics Anything around 30mV would be unusual Anything around 100mV would indicate a failure of a load cell 0v exactly would be strange because the cells should be loaded by the hopper even when empty Anything negative would also indicate a failure 1 11 3 3 If an unusual reading is measured then each cel...

Page 26: ...Green and White wires Input 20t Standard Output 410783 410784 410Ω 25Ω 20t Low Output 410785 726Ω 25 13t Standard 407312 S SR 500 2 089 407498 S SR 500 2 090 410Ω 25Ω 13t Low Output 407376 S SR 500 2 093 726Ω 25 Output 20t all types 410783 410784 410785 354Ω 3Ω 13t all types 407312 407498 and 407376 354Ω 3Ω 1 11 3 5 If the previous tests are inconclusive the Athene diagnostic screen can be used to...

Page 27: ... the weighing module Zero the weight reading in Weight Setup Tare Calibration Go into the loadcell diagnostics page Diagnostics LCI Diagnostics and note down the voltage weight readings The voltage should remain stable with only a small fluctuation of the last decimal point and the weight reading should remain at very close to zero A normal zero reading will be around 0 1 0 7v anything above or be...

Page 28: ...for all the loadcells in turn 1 11 4 EARTH BONDING FOR JUNCTION BOX ECU It is recommended that the Type C junction box PSi systems or the SM 1 ECU Isocan Isobus systems be grounded to the chassis of the spreader This is to ensure that any voltage spikes caused by solenoids shutting down etc do not damage the equipment This can be done by connecting a wire as thick as possible from any 0v screw ter...

Page 29: ...LOWLANDER MK4 MANURE SPREADER INSTRUCTION SPARES MANUAL Page 24 Type C Junction Box ...

Page 30: ... min Adan Motor cc size RDS Feedback ppr Approx rpm of floor shaft RT350 50 31 4 1 57 200 1024 9 43 6 1 57 200 1024 6 5 76 200 1024 8 7 31 7 1 57 200 1024 9 76 200 1024 12 57 250 1024 7 2 76 250 1024 9 6 114 250 1024 14 4 114 2x250 1024 7 2 114 2x200 1024 9 38 7 1 76 200 1024 9 8 114 200 1024 14 7 76 250 1024 7 9 114 250 1024 11 8 800 60 RT500 50 1000 70 ...

Page 31: ... Page 26 1 13 RDS WEIGH CELL WIRING COLOUR CODE ORANGE GEARBOX SENSOR BLUE BEATER SHAFT SENSOR HBD MACHINES GREEN WEIGH CELL No 1 N A WEIGH CELL No 2 RED WEIGH CELL No 3 YELLOW WEIGH CELL No 4 GREY FLASHING BEACON FOR MAX LOAD WEIGHT 1 14 RDS WIRING DIAGRAM ...

Page 32: ...t bush MONTHLY Check gearbox oil levels ANNUALLY Change oil to all gearboxes TYPE OF LUBRICATION GREASE Multi purpose TYPE OF GEARBOXES OIL EP90 2 2 SERVICING INTERVALS The period recommended is based on normal operating conditions Severe or unusual conditions may require more frequent lubrication or oil changes IMPORTANT ENSURE CV JOINT IS GREASED BEFORE FIRST USE TAKE CARE NOT TO DAMAGE SEALS BY...

Page 33: ...ut drive system a Input shaft b Cross joint fittings c Guard bearings d Shear bolt housing e Over running clutch 5 pumps 5 Grease the implement jack top 6 Check gearbox oil level a Floor Chain Drive Gearbox Oil should be level with the middle of the sight glass Add oil as required through the top plug b Auger Gearbox Spreader must be unhooked from tractor and set on level ground to check oil Oil s...

Page 34: ...dles Repair when there are loose bolts cracked welds chipped bent or broken blades or paddles Replace any of the components that are worn within 25mm 1 inch of the flighting 5 Clean machine 6 Check general hardware bolt tightness Retighten if necessary It is recommended to apply waste oil to the floor chains periodically when spreading dry material and particularly at the end of the spreading seas...

Page 35: ...URE SPREADER INSTRUCTION SPARES MANUAL Page 30 2 4 SERVICE RECORD See Lubrication and Mainteneance sections for details of service Copy this page to continue record ACTION CODE CK CHECK CL CLEAN G GREASE G FLOOR GEARBOX ...

Page 36: ...d of the PTO shaft The bolt is M10 x 60 grade 6 8 mild steel NOTE ON NO ACCOUNT MUST A BOLT OF HIGHER GRADE THAN 6 8 TENSILE STRENGTH BE FITTED 2 5 2 TORQUE LIMITER PROTECTION The torque limiter is fitted in place of and in the same location as the shearbolt clutch on the PTO shaft These are preset to 2500 Nm 1844 lb ft for standard and 2900 Nm 2139 lb ft for heavy duty options 2 6 KEY GREASING PO...

Page 37: ...LOWLANDER MK4 MANURE SPREADER INSTRUCTION SPARES MANUAL Page 32 3 FLOOR DRIVE 3 1 HYDRAULIC CIRCUIT FOR FLOOR DRIVE ...

Page 38: ...o DESCRIPTION FLOW RATE LPM REFERENCE B3030 MANUAL VALVE 61 MK4 STANDARD B3030 1 MANUAL VALVE 84 MK4 OPTION B3031 MANUAL VALVE 114 MK4 OPTION 3 2 2 ELECTRIC FLOW CONTROL VALVES PART No DESCRIPTION FLOW RATE LPM MODEL REF B3033 ELECTRIC VALVE 57 MK4 75 85 90 B3034 ELECTRIC VALVE 76 MK4 105 120 150 B3035 ELECTRIC VALVE 114 MK4 OPTION ...

Page 39: ...of screw and retighten the lock nut To decrease the pressure reverse the procedure When making this adjustment the spreader pressure should be set lower than the tractor PRV Pressure Relief Valve To adjust relief valve pressure No 1 Cartridge contols movement of floor to rear To increase pressure release locknut turn screw clockwise and retighten locknut To decrease pressure turn screw anticlockwi...

Page 40: ...1 GEAR 19 1 BR310 BEARING 5 2 BR320 BEARING 20 1 B4019 CIRCLIP 6 2 B4015 CIRCLIP 21 2 B3997 BREATHER PLUG 7 1 B3237 PINION SHAFT 22 2 B3995 SIGHT GAUGE 8 2 B2271 KEY 23 2 SL255 CAP SEAL 9 1 B3234 GEAR 24 2 SL265 CAP SEAL 10 2 BR350 BEARING 25 2 SL200 SEAL 11 3 B4006 CIRCLIP 26 1 B3222 GASKET 12 1 B3232 PINION SHAFT 27 1 B3218 COVER PLATE 13 1 B2270K KEY 28 8 73030 1 BOLT 14 1 B3238 CROWN BEVEL 29 ...

Page 41: ...P 18 1 B3233 PINION SHAFT 4 1 B3231 GEAR 19 1 BR310 BEARING 5 2 BR320 BEARING 20 1 B4019 CIRCLIP 6 2 B4015 CIRCLIP 21 2 B3997 BREATHER PLUG 7 1 B3237 PINION SHAFT 22 2 B3995 SIGHT GAUGE 8 2 B2271 KEY 23 2 SL255 CAP SEAL 9 1 B3234 GEAR 24 2 SL265 CAP SEAL 10 2 BR350 BEARING 25 2 SL200 SEAL 11 3 B4006 CIRCLIP 26 1 B3222 GASKET 12 1 B3232 PINION SHAFT 27 1 B3218 COVER PLATE 13 1 B2270K KEY 28 8 73030...

Page 42: ... BEARING 5 2 BR320 BEARING 20 1 B4019 CIRCLIP 6 2 B4015 CIRCLIP 21 2 SL200 SEAL 7 1 B3237 PINION SHAFT 22 2 SL265 CAP SEAL 8 2 B2271 KEY 23 2 SL255 CAP SEAL 9 1 B3234 GEAR 24 1 72062 DRAIN PLUG 10 2 BR350 BEARING 25 1 B3995 SIGHT GAUGE 11 3 B4006 CIRCLIP 26 1 B3991 SPRING BREATHER PLUG 12 1 B3478 SPACER 27 1 B3222 GASKET 13 1 B3238 CROWN BEVEL 28 1 B3218 COVER PLATE 14 1 B2270K KEY 29 8 73030 1 BO...

Page 43: ...36 GEAR 18 1 BR310 BEARING 5 2 BR325 BEARING 19 1 B4019 CIRCLIP 6 2 B4016 CIRCLIP 20 2 B3997 BREATHER PLUG 7 1 B3240 PINION SHAFT 21 2 B3995 SIGHT GAUGE 8 2 B2276 KEY 22 2 SL265 CAP SEAL 9 1 B3244 GEAR 23 2 SL270 CAP SEAL 10 2 BR365 BEARING 24 2 SL205 SEAL 11 2 B4012 CIRCLIP 25 1 B3224 GASKET 12 1 B3242 PINION SHAFT 26 1 B3220 COVER PLATE 13 1 B2270L KEY 27 8 73030 1 BOLT 14 1 B3248 CROWN BEVEL 28...

Page 44: ...B4019 CIRCLIP 5 2 BR325 BEARING 20 2 SL205 SEAL 6 2 B4016 CIRCLIP 21 2 SL270 CAP SEAL 7 1 B3240 PINION SHAFT 22 2 SL265 CAP SEAL 8 2 B2276 KEY 23 1 B3991 SPRING BREATHER PLUG 9 1 B3244 GEAR 24 1 72062 DRAIN PLUG 10 2 BR365 BEARING 25 1 B3995 SIGHT GAUGE 11 2 B4012 CIRCLIP 26 8 73030 1 BOLT 12 1 B3248 CROWN BEVEL 27 1 B3224 GASKET 13 1 B2270L KEY 28 1 B3220 COVER PLATE 14 1 B3242 PINION SHAFT 29 1 ...

Page 45: ...0 CIRCLIP 18 1 BR310 BEARING 5 2 BR327 BEARING 19 1 B4019 CIRCLIP 6 2 B3261 CIRCLIP 20 2 B3995 SIGHT GAUGE 7 1 B3240 PINION SHAFT 21 2 B3997 BREATHER PLUG 8 2 B3244 GEAR 22 2 SL265 CAP SEAL 9 2 B2276 KEY 23 2 SL270 CAP SEAL 10 2 BR365 BEARING 24 2 SL207 SEAL 11 2 B4012 CIRCLIP 25 1 B3262 COVER PLATE 12 1 B3242 PINION SHAFT 26 1 B3263 GASKET 13 1 B3248 CROWN BEVEL 27 8 73030 1 BOLT 14 1 B2270L KEY ...

Page 46: ...1 B4019 CIRCLIP 5 2 BR327 BEARING 20 2 SL207 SEAL 6 2 B3261 CIRCLIP 21 2 SL270 CAP SEAL 7 1 B3240 PINION SHAFT 22 2 SL265 CAP SEAL 8 2 B2276 KEY 23 1 72062 DRAIN PLUG 9 2 B3244 GEAR 24 1 B3995 SIGHT GAUGE 10 2 BR365 BEARING 25 1 B3991 SPRING BREATHER PLUG 11 2 B4012 CIRCLIP 26 8 73030 1 BOLT 12 1 B3248 CROWN BEVEL 27 1 B3263 GASKET 13 1 B3242 PINION SHAFT 28 1 B3262 COVER PLATE 14 1 B2270L KEY 29 ...

Page 47: ... B2112 GYPSY WHEEL Ø70 20mm 2 B2274 KEY FOR Ø50 SHAFT 2 B2300 BEARING FLANGE Ø50 2 B2275 KEY FOR Ø60 SHAFT 2 B2306 BEARING FLANGE Ø60 1 B2277 KEY FOR Ø50 SHAFT 2 B2309 BEARING FLANGE Ø70 1 B2278 KEY FOR Ø60 SHAFT 2 B2320 ACM BUSH Ø50 1 B2278 1 KEY FOR Ø70 SHAFT 2 B2322 ACM BUSH Ø60 1 B2348 1 SPACER Ø60 SHAFT 2 B2325 ACM BUSH Ø70 1 B2348 3 SPACER Ø70 SHAFT 2 B2280 1 END PLATE Ø50 14 2 74704 SPRING ...

Page 48: ...LOOR SLAT 90 105 150C 2 4 2 B2183 FLOOR CHAIN 43FT STD 1 150 39 B2040 FLOOR SLAT 120 2 4 2 B2155 FLOOR CHAIN 28FT OPT 2 75 105C 43 B2040 FLOOR SLAT 150 2 4 2 B2165 FLOOR CHAIN 35FT OPT 2 85 90 105 2 B2286 ADJUSTER M24 2 B2175 FLOOR CHAIN 37FT OPT 2 120 2 B2288 ADJUSTER M30 2 B2185 FLOOR CHAIN 43FT OPT 2 150 2 B2202 JOINER LINK ASSY 16mm 1 B2220 FRONT SHAFT Ø50 2 B2205 JOINER LINK ASSY 20mm 1 B2222...

Page 49: ... 1 B1031 AUGER R H HIGH 112 B1107 BOLT NUT M14x40 FINE HIGH AUGER 1 B1020 AUGER L H SHORT 8 2 B1191 BEARING Ø50 C W CAP 1 B1030 AUGER L H HIGH 9 2 B2350 SPACER 3 2 B1152 DRIVE FLANGE 10 10 B1106 ANGLE THROWER OPTION 4 12 B1142 RUBBER DRIVE BLOCK 11 20 B1101 1 BOLT NUT M14x50 FINE 5 3 B1122 18 BLADE C W NUTS BOLTS 12 4 73154 BOLT NUT M16 x 50 44 B1102 CUTTER SHORT AUGER 56 B1102 CUTTER HIGH AUGER 6...

Page 50: ...VE FLANGE 4 12 B1146 RUBBER DRIVE BLOCK W B 5 2 B1123 18 AUGER BLADE EACH AUGER INCL BOLTS NUTS 6 140 B1101 1 BOLT LOCK NUT M14x50 FINE 7 22 B1102 CUTTER STD POINT BORON 12mm FITTED WITH B1106 8 64 B1101 CUTTER POINT H D BORON 20mm 9 22 B1106 ANGLE THROWER OPTIONAL FITTED EVERY 3RD 10 2 B2352 SPACER 11 2 B1192 BEARING M60 C W CAP 12 4 73154 BOLT LOCK NUT M16x50 OPTIONAL FITMENT FITTED EVERY 3RD CU...

Page 51: ...2 B2352 SPACER 4 44 B1101 CUTTER POINT H D BORON 20mm 5 184 B1101 1 BOLT LOCK NUT M14x50 FINE 6 36 B1102 CUTTER POINT STD BORON 12mm 7 36 B1106 ANGLE THROWER 8 4 B1123 18 AUGER BLADE EACH AUGER INCL BOLTS NUTS 9 12 B1146 RUBBER DRIVE BLOCK W B 10 2 B1156 DRIVE FLANGE 11 1 B1048 SLUDGE AUGER ASSEMBLY LH 12 1 B1049 SLUDGE AUGER ASSEMBLY RH NOTE ANGLE THROWERS FITTED ON THE BOTTOM AUGER SPIRAL AND TH...

Page 52: ...APERLOCK BUSH 3020 60 3 1 B8222 TOP BEATER ASSEMBLY 11 1 BC258 SINGLE SPROCKET 30T 3020 4 1 B8221 BOTTOM BEATER ASSEMBLY 12 1 BC120 SINGLE CHAIN 1 5 52 B1102 CUTTER POINT 13 4 B1180 1 BEARING UCFX13 60mm 6 104 B1107 BOLT NUT M14x40 FINE 14 32 73155 73375 74686 BOLT NUT WASHER M16x50 G8 8 7a 2 B5333 BEATER SCRAPER LHS 15 1 DMS4307 SHAFT GUARD TOP RH 7b 2 B5334 BEATER SCRAPER RHS 16 1 BC214 SINGLE T...

Page 53: ...T WASHER M8x40 26 1 BC222 DUPLEX TENSION SPROCKET C W BEARING RHS 49 1 B8450 CANOPY TOP DOOR 27 1 B8920 OIL TANK FOR OILER 50 1 B8451 CANOPY BOTTOM DOOR 1 DMS1328 16 DRIVE SHAFT SRT18 STD 51 1 B4126 CANOPY RUBBER 1 DMS1328 14 DRIVE SHAFT SRT20 OPT 52 1 B4184 1 RUBBER CLAMP STRIP 29 1 42506 TORQUE LIMITER UNION ASSY 1 3 4 6 SPLINE 53 10 73035 73359 74682 BOLT NUT WASHER M8x40 1 B3183 HBD GEARBOX SR...

Page 54: ...SSEMBLY 16 1 BC214 SINGLE TENSION SPROCKET C W BEARING LHS 5 64 B1102 CUTTER POINT 17 1 BC436 TAPERLOCK BUSH 2517 60 6 128 B1107 BOLT NUT M14x40 FINE 18 1 BC248 SINGLE SPROCKET 25T 2517 7a 2 B5333 BEATER SCRAPER LHS 1 BC294 DUPLEX SPROCKET 25T 3020 7b 2 B5334 BEATER SCRAPER RHS 1 BC298 DUPLEX SPROCKET 30T 3020 OPT 8 8 B1107 BOLT NUT M14x40 FINE 20 1 BC445 TAPERLOCK BUSH 3020 60 9 1 AMS4165 LHS CHA...

Page 55: ...STD 51 1 B4125 CANOPY RUBBER 1 B3188 HBD GEARBOX SRT20 OPT 52 1 B4186 1 RUBBER CLAMP STRIP 31 1 B5364 PTO GEARBOX GUARD 53 12 73035 73359 74682 BOLT NUT WASHER M8x40 32 2 B5326 WEAR END PLATE 54 1 AMS1867 4 CANOPY DOOR HINGE ASSY 33 2 73830 73367 74684 CSK BOLT NUT WASHER M12x50 55 1 AMS1867 3 CANOPY DOOR HINGE ASSY 34 2 B5325 HARDOX WEAR PAD WRAP 56 2 65093 RAM CANOPY DOOR 35 10 B5330 73367 74684...

Page 56: ...6 SHAFT 6 2 B3510 NUT LH THREAD 24 1 B4020 CIRCLIP 7 3 B3520 WASHER 25 1 B3512 NUT R H THREAD 8 1 SL165 SEAL 26 2 SL275 CAP SEAL 9 1 B3400 CASING R H 27 1 B3998 BREATHER PLUG 10 2 B3492 GASKET 28 1 B3996 SIGHT GLASS 11 1 B4014 CIRCLIP 29 1 B3990 DRAIN BUNG 12 1 BR410 BEARING 30 22 73125 BOLT M14x35 13 2 B3442 SHAFT 31 12 73124 BOLT M14x30 14 2 B3480 SPACER 32 2 B3939 O RING 15 2 BR180 BEARING 33 3...

Page 57: ...D 25 2 B3456 PINION GEAR 7 3 B3520 WASHER 26 1 B4020 CIRCLIP 8 1 SL165 SEAL 27 1 B3512 NUT RH THREAD 9 1 B3400 CASING 28 2 SL275 CAP SEAL 10 2 B3492 GASKET 29 1 B3998 BREATHER PLUG 11 1 B4014 CIRCLIP 30 1 B3996 SIGHT GLASS 12 1 BR142 BEARING 31 1 B3990 DRAIN BUNG 13 2 B3442 SHAFT 32 22 73125 BOLT M14x35 14 2 B3480 SPACER 33 12 73124 BOLT M14x30 15 2 B3466 CROWN GEAR 34 2 B3939 O RING 16 2 BR180 BE...

Page 58: ...LT M14 x35 6 4 BR175 BEARING 25 6 B3492 GASKET 7 1 BR410 BEARING 26 3 B3993 OIL PLUG 1 2 8 1 B3468 GEAR 27 1 B3414 SPACER 9 1 B4020 CIRCLIP 28 1 B3996 SIGHT GLASS 10 1 B3448 SHAFT 29 1 B3998 BREATHER 11 1 B3512 RIGHT THREADED RING 30 1 ID PLATE 12 2 B3482 SPACER 31 1 B3417 SPACER 13 2 B3939 O RING 32 1 B3225 GASKET 14 12 BOLT M14 x30 33 1 B3458 BEVEL PINION 15 2 B3420 TOP PLATE 34 1 B3410 EXTENSIO...

Page 59: ... CIRCLIP 7 4 B3520 WASHER 27 2 B3512 NUT RH THREAD 8 2 SL165 SEAL 28 2 SL275 CAP SEAL 9 1 B3400 CASING 29 1 B3998 BREATHER PLUG 10 2 B3492 GASKET 29 1 B3989 BREATHER RECOIL PLUG 11 1 B4014 CIRCLIP 30 2 B3990 DRAIN BUNG 12 1 BR410 BEARING 31 22 73125 BOLT M14x35 13 2 B3442 SHAFT 32 12 73124 BOLT M14x30 14 2 B3480 SPACER 33 2 B3939 O RING 15 2 B3466 CROWN GEAR 34 2 B3458 PINION GEAR 16 2 BR180 BEARI...

Page 60: ...RIVE CASING 6 3 B3468 CROWN GEAR 24 1 B3415 INNER CASING SECTION RH 7 1 B4020 CIRCLIP 25 1 B3404 CENTRE CASING 8 2 B3512 NUT RH THREAD 26 1 B3416 INNER CASING SECTION LH 9 1 B3448 CROSS SHAFT 1 B3998 BREATHER PLUG 10 2 B3482 SPACER SLEEVE 1 B3989 BREATHER RECOIL PLUG 11 2 B3939 O RING 28 2 B3996 SIGHT GLASS 12 12 73125 BOLT M14x35 29 1 B3990 DRAIN PLUG 13 2 B3420 TOP PLATE 30 2 B3494 GASKET EXTENS...

Page 61: ...480 SPACER 7 1 B3510 NUT LH THREAD 26 2 B3469 CROWN GEAR 8 1 SL165 SEAL 27 2 BR180 BEARING 9 3 B3520 WASHER 28 2 B3482 SLEEVE 10 6 B3492 GASKET 29 2 B3939 O RING 11 2 B3420 TOP PLATE 30 12 73124 BOLT M14x30 12 1 B3415R INNER CASE SECTION 31 2 B3413 OUTER CASE SECTION 13 1 BR410 BEARING 1 B3998 BREATHER PLUG Ø1 14 1 B3416R INNER CASE SECTION 1 B3989 BREATHER RECOIL PLUG Ø1 15 1 B3449R CROSS SHAFT 3...

Page 62: ... B3990 OIL PLUG Ø1 2 4 1 B3514 SPACER L 573 5 19 1 B3998 OIL BREATHER PLUG Ø1 5 2 B3512 THREADED RING 20 1 B3470 GEAR 6 3 B3520 WASHER 21 1 BR180 BEARING 7 1 B3454 BEVEL PINION 22 1 B3518 BLIND FLANGE 8 4 BR175 BEARING 23 1 B3510 THREADED RING 9 1 B3515 SHAFT 24 1 B3410 HUB 10 2 B3460 BEVEL PINION 25 1 B3519 SUPPORT PLATE 11 1 B3516 FLANGE 26 3 73128 BOLT M14x45 12 2 B3492 GASKET 27 1 B3440 SHAFT ...

Page 63: ...520 WASHER 19 2 B3444 SHAFT 5 2 B3459 PINION GEAR 20 2 B3480 SPACER 6 2 BR175 BEARING 21 2 B3469 CROWN GEAR 7 1 B3449R CROSS SHAFT 22 2 BR180 BEARING 8 1 B4020 CIRCLIP 23 2 B3413 OUTER CASE SECTION 9 1 B3464 PINION GEAR 24 48 73125 BOLT M14x35 10 1 BR410 BEARING 25 6 B3492 GASKET 11 1 B3512 NUT 26 1 B3415R INNER CASE SECTION 12 2 B3482 SLEEVE 27 1 B3990 DRAIN BUNG Ø1 2 13 2 B3939 O RING 28 1 B3996...

Page 64: ...QUE LIMITER ASSEMBLY 1 3 4 Z6 TO Ø40 1 DMS1328 16 DRIVE SHAFT STD FARMSTAR MK4 SRT18 1 DMS2758 1 DRIVE SHAFT FOR 15T SPROCKET MK4 SRT18 1 DMS1328 17 DRIVE SHAFT MK4 HYBRID WB SRT18 3 1 DMS0263 03 KEY 12x8 4 1 73898 GRUB SCREW M12 x 16LG 1 DMS0326 KEY 14x9 WORKS WITH DMS1328 SHAFT 1 DMS0263 04 KEY 12x8 WORKS WITH DMS2758 SHAFT 2 5 Factory sets Torque Limit at 2900 Nm ...

Page 65: ... B5364 GUARD 2 1 42301 PTO SHAFT M M SHORT 6 1 B3170 GEARBOX 3 1 42300 PTO SHAFT F F 7 1 B1173 BRG MSF35 FRONT ONLY 4 3 B1170 1 BEARING M35 5 2 TRANSMISSION MK4 85 90 105 105HY 150C TVA KEY QTY PART No DESCRIPTION KEY QTY PART No DESCRIPTION 1 1 42260 PTO SHAFT F M 5 1 B5364 GUARD 2 1 42302 PTO SHAFT M M 6 1 B3170 GEARBOX 3 1 42300 PTO SHAFT F F 7 1 B1173 BRG MSF35 FRONT ONLY 4 3 B1170 1 BEARING M...

Page 66: ... Page 61 5 3 TRANSMISSION MK4 120 120HY TVA KEY QTY PART No DESCRIPTION 1 1 42260 PTO SHAFT F M 2 1 42301 PTO SHAFT M M 3 1 42250 PTO SHAFT F M 4 1 42300 PTO SHAFT F F 5 2 B1170 1 BEARING M35 6 1 B5364 GUARD 7 1 B3170 GEARBOX 8 1 B1173 BRG MSF35 FRONT ONLY ...

Page 67: ...PTO SHAFT F M 2 1 42301 PTO SHAFT M M 3 1 42255 PTO SHAFT F M 4 1 42300 PTO SHAFT F F 5 3 B1170 1 BEARING M35 6 1 B5364 GUARD 7 1 B3170 GEARBOX 8 1 B1173 BRG MSF35 FRONT ONLY 5 5 TRANSMISSION MK4 HBD MODEL FRONT MIDDLE REAR 105 HBD 42260 42250 42280 120 HBD 42260 42255 42280 150 HBD 42260 42250 x 2 42280 Note Cut PTO shaft 42280 to suit ...

Page 68: ...TER T60 TUBE 7 42775 INNER T60 TUBE 3m 4 42701 JOURNAL 8 42768 YOKE TO OVER RUN CLUTCH 1 3 4 6 SPLINE Tubes supplied in 3 meter lengths cut to length 5 6 2 T80 DRIVELINE PARTS KEY PART No DESCRIPTION KEY PART No DESCRIPTION 1 42045 SHAFT 1 3 4 6 SPLINE INNER T80 TUBE ASSY 5 42108 YOKE TO 1 3 4 6 SPLINE 2 42106 OUTER T80 TUBE 3m 6 42101 YOKE TO INNER T80 TUBE 3 42102 YOKE TO OUTER T60 TUBE 7 42105 ...

Page 69: ...LOWLANDER MK4 MANURE SPREADER INSTRUCTION SPARES MANUAL Page 64 5 7 PROBLEMS AND POSSIBLE SOLUTIONS PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION ...

Page 70: ...LOWLANDER MK4 MANURE SPREADER INSTRUCTION SPARES MANUAL Page 65 5 7 PROBLEMS AND POSSIBLE SOLUTIONS PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION ...

Page 71: ...All PTO shafts meant for Australia and used on the T80 driveline will have the spreader end updated to 1 6 spline 5 9 WALTERSCHIED WIDE ANGLE PTO SHAFT TORQUE LIMITER PART No TRACTOR END SPREADER END LENGTH REF 43004 2TL 1 3 8 21 SPLINE 1 3 4 6 SPLINE 1210mm 2 CAM 43006TL 1 3 8 6 SPLINE 1 3 8 6 SPLINE 1210mm 2 CAM 43007TL 1 3 4 20 SPLINE 1 3 8 6 SPLINE 1210mm 2 CAM 43008 1 3 4 20 SPLINE 1 3 4 6 SP...

Page 72: ...RIPTION 1 1 42705 YOKE TO 1 3 8 6 SPLINE 2 2 42701 JOURNAL 3 1 42835 1 YOKE TO OUTER V60 TUBE 4 2 42790 ROLL PIN 5 1 42780 V60 TUBE OUTER 6 1 42785 V60 TUBE INNER 7 1 42835 YOKE TO INNER V60 TUBE 8 1 42760 YOKE TO SHEAR BOLT CLUTCH 1 3 8 6 SPLINE 9 1 B1311 SHEAR BOLT GRADE 6 8 INCL NUT 10 1 42912 GUARD COMPLETE ...

Page 73: ... 1 43474 W A GUARD CONE 1 43361 W A YOKE TO 6 SPLINE 52 10 43490 SCREW 11 43362 W A YOKE TO 20 SPLINE 53 1 43475 W A BEARING RING 12 1 43322 AS LOCK SIZE C AG118 54 1 43450 INNER TUBE BEARING RING 13 1 43374 SHEAR BOLT CLUTCH TO YOKE 55 1 43476 W A FLEXIBLE GUARD 14 1 B1311 SHEAR BOLT GRADE 6 8 56 1 43452 REINFORCING COLLAR 21 2 43367 W A JOURNAL KIT 57 1 43451 CONE FOR INNER TUBE 24 1 43365 W A C...

Page 74: ...be fixed at 90 degrees to the guard in effect the only point of contact between guard and chain would be where the chain is fixed to the guard getting the anchor point as close to 90 degrees to the shaft will certainly help prevent damage Sometimes with the wide angle shafts it is possible to fix one chain to the other at the same time shortening the length of chain as it is done this can be achie...

Page 75: ...ARES MANUAL Page 70 Safety chain fixing positions 5 14 PTO SHAFT STOWAGE When the spreader is not in use stow PTO shaft as shown to prevent damage Please check the condition of the PTO shaft guard regularly if damaged replace as soon as possible ...

Page 76: ... 70830 2 KEY QTY PART No DESCRIPTION KEY QTY PART No DESCRIPTION 1 2 70830 2 RAM ASSEMBLY 4 2 70836 SELLOCK PIN 2 2 70831 2 SEAL KIT 5 2 70835 2 CYLINDER 3 2 70830 4 SPRING PIN KIT 6 2 70834 ADJUSTER 6 2 2 HYDRAULIC BRAKE RAM ASSEMBLY MK4 85 90 105 105C 120 150 35mm BORE 70830 3 KEY QTY PART No DESCRIPTION KEY QTY PART No DESCRIPTION 1 2 70830 3 RAM ASSEMBLY 4 2 70836 SELLOCK PIN 2 2 70831 3 SEAL ...

Page 77: ... AXLE KEY QTY PART No DESCRIPTION 1 1 51568 COUPLING 3 8 FEMALE SELF SEAL 2 1 B4462 INTER CONNECTING HOSE 3 1 51463 3 8 3 8 NPT BULKHEAD 4 1 B4458 LONG HOSE 5 1 51447 3 8 3 8 3 8 NPT MALE TEE 6 2 B4454 AXLE HOSE 2 70830 2 BRAKE ACTUATOR HYDRAULIC Ø30 75 2 70830 3 BRAKE ACTUATOR HYDRAULIC Ø35 85 150 7 ...

Page 78: ... HOSE 3 1 51463 3 8 3 8 NPT BULKHEAD 4 1 B4458 LONG HOSE 5 2 51447 3 8 3 8 3 8 NPT MALE TEE 6 2 B4454 AXLE HOSE 2 70830 2 BRAKE ACTUATOR HYDRAULIC Ø30 75 2 70830 3 BRAKE ACTUATOR HYDRAULIC Ø35 85 150 8 1 HOSE DIA3 8 BORE 2 WIRE x 1020 9 1 HOSE DIA3 8 BORE 2 WIRE x 2800 10 1 51644 ADAPTOR 3 8 MALE M20x1 5 FEM 11 1 51569 COUPLING 3 8 MALE SELF SEAL 7 Note 75 and 105C are the same and so are the 85 9...

Page 79: ...whip as the air is released e Never remove a component or plug unless you are certain all system pressure has been released f Never exceed maximum working pressures g Never attempt to dismantle a component until you have fully read and understood the recommended procedures h Use only the correct tools and observe all safety precautions pertaining to use of these tools IF ALL INSTRUCTIONS ARE FOLLO...

Page 80: ...nnected to the rear axle These extra ABS sensors should ensure that the rear axle does not lock Where no ABS system is fitted which is the case for all our spreaders then the RELSV delivers the air directly to the brake chambers from each of its delivery ports The brake chambers shown on the diagram are also fitted with hydraulic brakes dual air hydraulic brakes to suit the tractors that do not pr...

Page 81: ...pushed in The tank then charges up with air until it reaches the system pressure set by the tractor This is normally between 6 5 bar and 8 5 bar and this pressure is also present at port 1 of the ABS modulator valve 10 NOTE Any pipe shown as red in Figure 1 and the black pipe between the tank and ABS will be pressurized all of the time the tractor is connected and charged up None of these pipes sh...

Page 82: ...re set up by the manufacturer The load positions which have corresponding pictorial on the LP valve must be manually selected before driving off using the lever to match the trailer loading scenario The brakes are applied in a controlled manner as the pressure builds up behind a rubber diaphragm housed inside the brake chambers 11 and the output forces act on the slack adjusters or levers increasi...

Page 83: ...sure rise in line with the red line it may be slightly behind until the tank is fully charged and the tractor unloads blows off If the tank pressure is much lower than the red line pressure when the tractor unloads then this indicates an internal problem with the RELSV or the pipe work leading to port 1 of it This pipe can be tested by disconnecting the red susie and temporarily removing the pipe ...

Page 84: ...residual pressure problems should both gauges not show zero pressure when the service brakes are released Test 4 Output of the RELSV The RELSV is connected between the chassis and axles and senses the way the springs deflect as increasing weight causes them to flatten This movement is transferred to the RELSV operating arm via a vertical linkage This linkage along with any other components angle i...

Page 85: ...ssure for your trailer This may be on a data plate or available from GT Bunning or J H Milnes the air kits supplier This is not the pressure present in the trailer s brakes during normal unladen braking but is a pressure used for setting up the RELSV Along with this unladen pressure you should also get its associated test pressure as well as the laden brake pressure Typically these could be 6 0 ba...

Page 86: ...nladen laden spring deflections the valve should now automatically adjust to the correct brake pressure settings 6 3 7 SAFE COUPLING AND UNCOUPLING OF TRACTOR TRAILERS WITH TWO LINE AIR BRAKING The safe operation of the two line air system relies on the driver correctly connecting the two air lines between the tractor and trailer as well as any ABS power cable When coupling an air braked trailer t...

Page 87: ...nction as two separate chambers The portion nearest the pushrod end is the service brake section and it works in the same manner as a separately mounted service brake chamber To release the spring brakes normally about 414 kPa 60 psi of air pressure must be supplied to the spring brake chamber to compress or cage the spring See Diagram 4 1 If system pressure is below 414 kPa 60 psi the spring brak...

Page 88: ...14 kPa or 60 psi by exhausting the remaining air that is holding the spring brakes in the released position This causes sudden automatic application of the spring brakes and an uncontrolled vehicle stop The control valve button knob will pop out when this occurs Important If air brake system pressure drops below its normal operating range normally 414 kPa or 60 psi the spring brakes will automatic...

Page 89: ... yellow lines to a tractor to fill with air Push the red button knob in the park button on the park and shunt valve this will loosen the threaded bar at the back of the spring brakes you can now twist this out easily and store them in the storage place on the side of the actuator Finally put the plug in this hole To test the spring brakes just do the following Making sure that there is no brake or...

Page 90: ...F SEAL VALVE IN TRACTOR S YELLOW COUPLING CHECK TRAILER S YELLOW AIR LINES FOR KINKS OR BLOCKAGES INSUFFICIENT PRESSURE IN TRAILER S AIR TANK CHECK THAT AIR FLOWS UNRESTRICTED FROM PORT 1 2 OF RELSV WHEN THE RED SUSIE IS CONNECTED AND PRESSURIZED INSUFFICIENT PRESSURE IN TRAILER S AIR TANK POOR AIR FLOW TO TRAILER S AIR TANK CHECK FOR KINKED OR BLOCKED PIPES CHECK THAT AIR FLOWS UNRESTRICTED FROM ...

Page 91: ...nance will not cause it to shift Also check that the ground is firm Hot parts Some parts such as brake drums for example may become extremely hot in use Pressurised hydraulic or pneumatic systems NB Before carrying out maintenance on hydraulic or pneumatic systems which may be pressurised take all necessary precautions to avoid accidental pressure release See Section 1 2 Risk of fire risks from fu...

Page 92: ...ole diameter The brake dimensions drum internal diameter and lining width The braking characteristics certified by CEMAGREF and TUV The general catalogue also gives the admissible load on the axle assembly for different load offsets Exceeding these values may cause excessive bending of the axle and possibly permanent damage Stabiliser jacks bearing on the axles weight transfer devices or lifting a...

Page 93: ...cept assembly nuts M TIGHTENING OF THE NUTS OF WHEEL On lately assembled wheels the nuts can at the beginning to loosen up in consequence of a compressing It is thus necessary to check the tightening of the nuts after the first course in load One will proceed in the same way later on after each disassembling of wheels To tighten the nuts use the adapted special wrench If one uses the machines bolt...

Page 94: ... new gasket if necessary when the hubcap is removed and retighten the screws regularly every 6 months 6 4 3 4 CHECKING THE WHEEL BEARING PLAY After the first 1 000 km Before intensive use every 6 months or 25 000 km Wheel bearings are subject to wear their lifetime depends on the operating conditions the load the speed the adjustment and lubrication etc To check the wheel bearings Lift the wheel o...

Page 95: ...usted fit a new split cotter pin or re fit the hair pin clip Refit the hubcap Refit the wheel following the instructions in Sections 6 4 3 1 FITTING WHEELS and 6 4 3 2 TIGHTENING AND RETIGHTENING WHEEL NUTS When the wheel has been refitted turn it slightly It should come to rest with a slow rocking movement due to the imbalance 6 4 3 6 LUBRICATING THE WHEEL BEARINGS In normal operating conditions ...

Page 96: ...ing seal ensure that the seal is the right way round a punch makes it easier to fit the wheel bearing seal and avoids damaging the seal Apply a generous coating of grease to the large bearing cage and the rollers making sure that the grease penetrates all around the rollers and under the cage Fit at bottom the interior ring cone of the large bearing on the rocket it is important to take care not t...

Page 97: ...erence fit and must be punched out using a hammer and a mild steel punch See figure 9 3 7 a If the hub has grease retaining plates these will be punched out at the same time as the bearing cups and will therefore be damaged FITTING NEW BEARING CUPS INTO THE HUB Make sure that the bearing cups and grease retaining plates are the right way round NB Never fit the bearing cup with the bearing cone and...

Page 98: ...NCE AND WEAR Check and test the brakes before intensive use and every 3 months Check the brake wear and the clearance between the brake linings and the drum visually See figure 9 4 2 a It is probable that the linings are worn when the actuator travel has increased significantly Check the thickness of the brake linings See table section 6 4 4 5 REPLACING THE BRAKE SHOES FOR THE MINIMUM THICKNESS Th...

Page 99: ...brakes at each side must be identical Otherwise the brake slack must be adjusted 6 4 4 4 ADJUSTING BRAKES WITH ADJUSTABLE LEVERS Take up the slack when the actuator stroke reaches about two thirds of the maximum stroke See also section 6 4 4 3 Adjusting brakes with fixed levers To take up the slack turn the adjustment screw on the lever to adjust the relative position of the cam and the lever See ...

Page 100: ...ed See figure 9 4 3 b This means that the stroke of the levers on the brakes at each side must be identical Otherwise the brake slack must be adjusted 6 4 4 5 REPLACING THE BRAKE SHOES The brake shoes should be replaced as soon as the minimum lining thickness is reached When replacing the brake shoes repack the wheel bearings with grease See section 6 4 3 6 LUBRICATING THE WHEEL BEARINGS ...

Page 101: ...of grease to all contact surfaces cams fulcrums bushings etc being careful to avoid getting any grease on the drums and shoe linings For brakes with an adjustable fulcrum centre the brake shoes before clamping the fulcrum When the hub brake assembly has been reassembled slacken the fulcrum nut slightly and operate the brake lever in the correct direction direction of the actuator thrust by pulling...

Page 102: ... Lubricate the attachment shaft Item 3 Under harsh or intensive operating conditions maintenance should be carried out more frequently Every year Check the play between the bushing Item 4 and the spring drawbar shaft Item 1 and if there is excessive play replace the worn parts Check the general condition of the spring Item 5 clean it thoroughly and brush the sides of the springs to check for crack...

Page 103: ...ps X X Checking the wheel bearing clearance X X X Lubricating the wheel bearings X Initial checks X X X X Checking clearance and wear X X Adjusting brakes with fixed levers X X Adjusting brakes with adjustable levers X X X X X X This maintenance plan is intended for normal operating conditions More frequent maintenance may be required for harsh operating conditions construction sites mountains int...

Page 104: ... of the tread producing rapid wear at those points Overinflation distorts the tyre s casing but in this case it tends to lift the outer edges of the tread off the road surface and imposes extra load and more rapid wear on the centre of the tread Owing to reduced flexibilty the tyre will be more vulnerable to impact damage ride quality will be impaired and the wheels will be more liable to bounce w...

Page 105: ...5L DW16 467 mm 18 4 in 1650 mm 65 in 748 mm 29 4 in 4882 mm 192 2 in High Tor Speed Symbol Bar psi 10 kmph 6 mph 10 kmph 6 mph 20 kmph 12 mph Static 10 kmph 6 mph 20 kmph 12 mph 30 kmph 19 mph 40 kmph 25 mph 50 kmph 31 mph 2 Bar 3430 4490 3850 7380 4820 3950 3430 3210 2920 29 psi 7560 9900 8490 16270 10630 8710 7560 7080 6440 2 3 Bar 3720 4870 4180 8000 5220 4280 3720 3480 3170 33 psi 8200 10740 9...

Page 106: ...lling Circumference Load Index Ply Rating Symbols Inflation Pressure Recommended Load kg lbs Speed Field Operation Not high and sustained torque Road Transport Low Torque 18 4 38 14PR 155A8 ALLIANCE 347 DW16 W16L W15L 467 mm 18 4 in 1750 mm 69 in 795 mm 31 3 in 5185 mm 204 1 in High Tor Speed Symbol Bar psi 10 kmph 6 mph 10 kmph 6 mph 20 kmph 12 mph Static 10 kmph 6 mph 20 kmph 12 mph 30 kmph 19 m...

Page 107: ...ot high and sustained torque Road Transport Low Torque Recommended Option Unloaded Dimension Section Width Overall Dia Rim 580 70 R 38 180A8 BKT AGRIMAX RT 765 W18L 577 mm 22 7 in 1827 mm 71 9 in 821 mm 32 3 in 5505 mm 216 7 in High Tor Speed Symbol 10 kmph 6 mph 10 kmph 6 mph 20 kmph 12 mph Static 10 kmph 6 mph 25 kmph 16 mph 30 kmph 19 mph 40 kmph 25 mph 50 kmph 31 mph 1 2 Bar 3535 3405 3180 318...

Page 108: ... 20610 39510 25770 19070 18390 17170 15630 4 6 Bar 8560 11200 9600 18400 12000 8880 8560 8000 7280 67 psi 18870 24690 21160 40570 26460 19580 18870 17640 16050 Bar psi 170A8 167B 180A8 Load Index Ply Rating Symbols Rim Static Loaded Radius Rolling Circumference Inflation Pressure Recommended Load kg lbs Speed Field Operation Not high and sustained torque Road Transport Low Torque Recommended Optio...

Page 109: ... kg lbs Speed Field Operation Mixed Application Recommended Option Unloaded Dimension Section Width Overall Dia 710 70 R 38 178D 181A8 ALLIANCE 360 DW23A 716 mm 28 2 in 1948 mm 76 7 in 877 mm 34 5 in 5897 mm 232 2 in Speed Symbol 10 kmph 6 mph 15 kmph 9 mph Field 25 kmph 16 mph 40 kmph 25 mph 50 kmph 31 mph 65 kmph 40 mph 70 kmph 43 mph 2 5 Bar 8070 8320 7690 7370 7020 6390 36 psi 17790 18340 1695...

Page 110: ...re Not high and sustained torque Road Transport Rim Recommended Option Unloaded Dimension Section Width Overall Dia VF 710 70 R 42 CFO 185D ALLIANCE AGRIFLEX 372 DW25B DW24B DW23B 745 mm 29 3 in 2062 mm 81 2 in 924 mm 36 4 in 6094 mm 239 9 in Speed Symbol 15 kmph 9 mph 30 kmph 19 mph Static 10 kmph 6 mph 15 kmph 9 mph 20 kmph 12 mph 65 kmph 40 mph 70 kmph 43 mph 0 8 Bar 6584 5494 5300 4950 4950 49...

Page 111: ...40 19570 19570 19570 19570 2 8 Bar 15115 9750 9750 9750 9750 41 psi 33320 21500 21500 21500 21500 Load Index Ply Rating Symbols Inflation Pressure Cyclic Field Operation Not high and sustained torque Road Transport 187A8 Static Loaded Radius Rolling Circumference Recommended Load kg lbs Speed Bar psi Rim Recommended Option Unloaded Dimension Section Width Overall Dia 7 4 WHEEL STUDS SPECIFICATION ...

Page 112: ...FIXED STD 1 B5294 BOLT ON SCHARMULLER SWIVEL 1 70323 BOLT ON SCHARMULLER K80 SPOON 4 1 N A DRAWBAR TO SUIT MODEL 5 2 70438 1 SPRING 13 LEAF 6 3 70439 2 U BOLT 30mm 3 NORTH AMERICAN STYLE CAT 3 4 5 Contact your local dealer or GT Bunning 1 DRAWBAR ASSEMBLIES The North American style mounting available upon request 2 HITCHES The North American style Swivel and Clevis hitches available upon request ...

Page 113: ... M20 BOLT PATTERN 70323 SCHARMULLER FIXED K80 SPOON HITCH 12 x M20 BOLT PATTERN B5294 1 SCHARMULLER NORTH AMERICAN CAT 4 SWIVEL HITCH 12 x M20 BOLT PATTERN 2in PIN B5294 2 SCHARMULLER NORTH AMERICAN CAT 4 SWIVEL HITCH 3 x 26mm BOLT PATTERN 2in PIN B5294 2 BULL PULL NORTH AMERICAN CAT 4 SWIVEL HITCH 3 x 26mm BOLT PATTERN 2in PIN 1 COMES WITH 1 in CAT 3 2in CAT 4 DRAW PIN INSERTS PLEASE CONTACT YOUR...

Page 114: ...IONAL KEY QTY PART No DESCRIPTION 1 1 B5310 REAR CLEVIS DRAWBAR CROSS MEMBER 2 1 70107 7 PIN LIGHT SOCKET 3 1 51569 HYDRAULIC BRAKE CONNECTION 4 1 AIR COUPLING MALE 5 1 AIR COUPLING FEMALE NOTE The rear clevis drawbar is designed for highway use only towing an unladen spreader 2 3 4 5 1 ...

Page 115: ...R WITH WB AUGERS 2 2 B4136 50 35 1321 STROKE RAM 75 90 2 B4138 50 35 1626 STROKE RAM 105 105C 120 150 3 65520 SEAL KIT D A 50x35 4 2 B4130 TOP RAM PIN DIA 5 8 5 2 B4132 BOTTOM RAM PIN DIA 3 4 6 1 B4159 RUBBER SEAL 1 B4184 CLAMPING STRIP M8 x 35 BOLT C W S L NUTS 7 1 B4188 CLAMPING STRIP WITH W B AUGERS 8 4 51590 3 8 BONDED SEAL 9 2 51335 3 8 M M ADAPTOR 10 2 10522 3 8 x 1 8 RESTRICTOR 11 8 50988 S...

Page 116: ...DOOR 105 105C 120 150 2 B4138 RAM 3 65520 SEAL KIT D A 50x35 4 2 B4130 TOP RAM PIN DIA 5 8 5 2 B4132 BOTTOM RAM PIN DIA 3 4 6 1 B4159 RUBBER SEAL 1 B4166 RUBBER SEAL WITH WB AUGERS 7 1 B4184 CLAMPING STRIP M8 x 35 BOLT C W S L NUTS 8 4 51590 3 8 BONDED SEAL 9 2 51335 3 8 M M ADAPTOR 10 2 10522 3 8 x 1 8 RESTRICTOR 11 8 50988 SPLIT PIN ...

Page 117: ... 8 3 8 BPT NIPPLE 1 8 REDUCED 7 4 51590 DIA 3 8 DOWTY WASHER 8 2 52316 HOSE END DIA 3 8 1 2 BPT MALE 9 6 51336 3 8 1 2 M M ADAPTOR 11 2 HOSE 3 8 BORE 2 WIRE x 2500mm 13 2 HOSE 3 8 BORE 2 WIRE x 6100mm 75 105C 13 2 HOSE 3 8 BORE 2 WIRE x 6600mm 85 13 2 HOSE 3 8 BORE 2 WIRE x 7100mm 90 105 150C 13 2 HOSE 3 8 BORE 2 WIRE x 7670mm 120 13 2 HOSE 3 8 BORE 2 WIRE x 8380mm 150 14 2 ADAPTOR 1 2 TO 3 8 Note...

Page 118: ...LOWLANDER MK4 MANURE SPREADER INSTRUCTION SPARES MANUAL Page 113 8 7 SUPPORT LEG PART No 70307 8 8 TOOLBOX PART No 80136 Use unladen only ...

Page 119: ...63 LOCK NUT M10 6 1 B8345 SPINNER DISC LH 23 8 73375 LOCK NUT M16 7 1 B8346 SPINNER DISC RH 24 4 73155 BOLT M16x45 GR8 8 OUTER 8a 2 73128 1 BOLT M14x45 GR10 9 25 4 73155 1 BOLT M16x45 GR12 9 INNER 8b 2 74703 SPRING WASHER M14 26 4 73092 BOLT M12x35 GR8 8 9 4 B8356 18 BLADE HOLDER LH 27 1 B8484 1 FLEXIDRIVE COUPLER ASSY 10 4 B8357 18 BLADE HOLDER RH 28 2 B8486 FLEXIDRIVE COUPLING 11 8 B1132 18 PADD...

Page 120: ...OLT NUT M12x50 22 1 DMS1090 RUBBER SKIRT 7 2 A2134 HOOK BOLT 23 1 DMS0511 CLAMPING STRIP 8 2 B8336 DISC MOUNTING FLANGE 24 2 DMS0512 CLAMPING STRIP 9 1 B8370H LHS SPINNING DISC ASSY 25 13 73034 73359 BOLT NUT M8x35 GR8 8 10 1 B8342H RHS SPINNING DISC ASSY 26 2 73070 73363 BOLT NUT M10x70 GR8 8 11 2 73128 1 74703 BOLT SPRING WASHER M14x45 GR 10 9 27 1 B8484 1 FLEXIDRIVE COUPLER COMPLETE ASSY 12 2 B...

Page 121: ...ION 70321 MULTI STROKE HANDBRAKE 70321 1 POWERBRAKE RT HANDBRAKE 8 12 BODY SEAL RUBBERS KEY QTY PART No DESCRIPTION 1 1 B4159 SLURRY DOOR FRONTWALL MK4 2 1 B4176 AUGER DECK MK4 3 1 B4177 DOUBLE WIPE MK4 4 1 B4166 1 SLURRY DOOR FRONTWALL WB 5 1 B4126 HORIZONTAL BEATER CANOPY MK4 6 1 B4127 HORIZONTAL TOP WIPE MK4 ...

Page 122: ...8 13 SIMPLE CANOPY 8 14 HYDRAULIC BORDER CONTROL KEY QTY PART No DESCRIPTION 1 1 65078 RAM DA30 20 255 2 1 B4191 MOUNT BRACKET LH 2 1 B4191 1 MOUNT BRACKET RH 3 1 B4190 DEFLECTOR PLATE LH 3 1 B4190 1 DEFLECTOR PLATE RH 65505 30 20 SEAL KIT AMS1141 B4178 RUBBER SKIRT ...

Page 123: ...EE SECTION 4 3 FOR PARTS 5 1 B1049 AUGER ASSEMBLY RH SEE SECTION 4 3 FOR PARTS 1 B5321 2 AUGER DECK ASSY SLUDGE HD MK2 1 B5321 3 AUGER DECK ASSY SLUDGE CLEANING COVERS HD MK2 1 B5322 2 AUGER DECK ASSY SLUDGE WB 1 B5322 3 AUGER DECK ASSY SLUDGE CLEANING COVERS WB 7 2 B5304 VERTICAL ANGLE SLUDGE KIT 8 2 B5305 LOWER VERTICAL ANGLE SLUDGE KIT 9 1 B5306 1 BOTTOM ANGLE SLUDGE KIT 10 16 73092 74684 BOLT ...

Page 124: ...16 WEIGH CELL SPARES IMAGE PART No DESCRIPTION B9097 B9098 LOAD CELL 6 4m LEAD LOAD CELL 12 2m LEAD B9073 PRINTER UNIT B9025 B9021 REAR SHAFT ROTARY SENSOR KIT REAR SHAFT ROTARY SENSOR ONLY ITEM NO 4 B9096 REAR SHAFT ROTARY SENSOR LEAD B9069 ISOBUS KIT B9099 ISOCAN KIT ...

Page 125: ...OR 2 BLUE B FOG 3 WHITE W EARTH 4 GREEN G R H INDICATOR 5 BROWN BR TAIL 6 RED R STOP 7 BLACK BL SIDE MARKERS Pins 5 7 may be linked FOR NORTH AMERICAN UNITS COMMERICAL PLUG 1 WHITE EARTH R STOP 2 BLACK G R H INDICATOR 3 YELLOW BR TAIL 4 RED W EARTH 5 GREEN BL SIDEMARKERS 6 BROWN Y L H INDICATOR 7 BLUE B FOG Pins 3 5 may be linked ...

Page 126: ...MARKER LAMPS WHITE FRONT 2 AT FRONT OF MACHINE 2 AT FRONT OF MUDGUARDS EXTRA 2 2 4 70155 MARKER LAMPS RED REAR 2 AT REAR OF MUDGUARDS EXTRA 2 70080 RECTANGULAR REFLECTOR AMBER 2 70022 SIDE MARKER LAMPS AMBER 2 4 B7993 RECTANGULAR REFLECTOR WHITE Only fitted to machines going to EU countries 2 AT FRONT OF MACHINE 2 AT FRONT OF MUDGUARDS EXTRA 2 4 70015 1 LICENSE NUMBER PLATE HOLDER WITH LED LIGHT 1...

Page 127: ...risks relating to the possibility of hydraulic fluid penetration resulting from high pressure fluid sprays directly contacting an operators skin Hydraulic components may also be hot and may cause burning if touched 10 5 ELECTROCUTION An operator or a bystander could be electrocuted if the guillotine door was raised where there is a possibility of contact with overhead electrical wires NOTE The UK ...

Page 128: ... key removed and hydraulics lowered if the driver leaves the seat or before any adjustments or repairs are made 10 10 ADDITIONAL DRIVER PROTECTION Extra protection can be achieved by lowing the slurry door as the load decreases in height 10 11 PTO CONNECTION AND GAURDING Improper PTO connection and operation may cause machine failure and injury to an operator PTO shaft guards must be used at all t...

Page 129: ...preading lower slurry door to cover exposed augers as the load reduces ii DANGER Keep hands clear of taildoor and mechanism during operation iii WARNING It is strictly forbidden to enter into the machine when it is working Remove and retain the igniting key and disconnect all the power sources before servicing ...

Page 130: ...s without stopping spreader operation first and turning of the tractor engine off and removing the keys Taking short cuts can result in permanent injury or loss of life Before attempting to carry out any checks or adjustments disengage the PTO and stop the tractor engine and remove key Guards are provided for your safety Never operate the spreader with any removed or open Before engaging the PTO m...

Page 131: ...afts bearings structural components electric floor control weigh cell equipment and tyres se notes below What s not covered PTO shaft guards floor slats auger and beater cutter teeth bottom blades paddles wearing parts 3rd YEAR WARRANTY PARTS ONLY EXCLUDING WEARING PARTS What s covered Floor chains floor shafts gypsy wheels gearboxes hydraulic motors axles PTO shafts bearings structural components...

Page 132: ...LOWLANDER MK4 MANURE SPREADER INSTRUCTION SPARES MANUAL Page 127 12 NOTES ...

Page 133: ...egibility of the data and when this in doubt to communicate with the Manufacturer The data will be transferred to a new plate to replace the old one The CE mark certifies that the Manufacturer has complied with regulations in force governing machinery and covering health and safety matters as specified for all EU Member states Machinery Directive In practical terms the CE mark guarantees that the ...

Page 134: ...ximum spreader weight is 18290 Kg 75 85 90 105 105C 120 150 Axle Single Single Single Single Single Single Axle beam size 120mm 120mm 130mm 130mm 150mm 150mm Carrying capacity 7500 Kg 9000 Kg 10500 Kg 10500 Kg 12000 Kg 15000 Kg Cubic meters level 6 8m 8 6m 10 4m 9 6m 11 6 12 6 Cubic meters heaped 9 1m 11 4m 13 2m 12 9 14 6m 15 9m Extended capacity 15 3m 18 6m 20 4m N A 22 2m 24 3m Floor drive Hydr...

Page 135: ...80 90 5200 1500 990 2010 7560 2670 2680 105 5200 1500 1230 2350 7560 2920 3060 105C 4200 1500 1270 2383 6515 2920 3060 120 5500 1500 1290 2410 7950 2920 3060 150 6000 1500 1290 2420 8350 2920 3080 Bunning tolerance 2 Dimensions D F and G vary depending on the size of tyres FOR PROMPT SUPPLY OF SPARES ALWAYS QUOTE THE CHASSIS SERIAL NUMBER FOUND ON THE CHASSIS IDENTIFICATION PLATE ...

Page 136: ... 52 85 63 M12 18 90 66 125 92 150 111 M14 21 140 103 200 148 240 177 M16 24 225 166 310 229 370 273 M18 27 305 225 435 321 510 376 M20 30 435 321 610 450 725 535 M22 33 590 435 840 620 985 726 M24 36 750 553 1050 774 1255 926 M30 46 1495 1103 2100 1550 2490 1837 M36 55 2600 1917 3675 2710 4280 3157 Bolt Diameter A Spanner Wrench Size mm Bolt Torque Bolt G8 8 Nut G8 Bolt G10 9 Nut G10 Bolt G12 9 Nu...

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Page 138: ...Registered Office The Green Gressenhall Dereham Norfolk NR20 4DT ENGLAND Telephone 44 0 1362 860352 Fax 44 0 1362 860930 E mail mail gtbunning co uk Website www gtbunning co uk G T Bunning Sons Ltd ...

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