LEHNER AgroDos Operating Instructions With Parts List Download Page 1

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LEHNER

AgroDos-001

AgroDos

Operating instructions with parts list

Controller LAS PSM

Software from Version 1.1 onwards

Status: September 2012

Serial number: ...................................................................

Software version: ...............................................................

Translation of original operating instructions

Summary of Contents for AgroDos

Page 1: ...groDos 001 AgroDos Operating instructions with parts list Controller LAS PSM Software from Version 1 1 onwards Status September 2012 Serial number Software version Translation of original operating instructions ...

Page 2: ...x 49 7348 9596 40 www lehner eu info lehner eu This document is not allowed to be distributed duplicated or utilised nor is its content allowed to be communicated without express permission Contraventions shall require compensation in damages All rights reserved in the event of patent utility model or design registration ...

Page 3: ...ails 14 2 4 Installing hoses 15 2 5 Electrical connection 15 2 6 Operating additional spreaders electrical connection 15 2 6 1 Electrical connection of the AgroDos 12 litre variant 16 2 6 2 Electrical connection of the AgroDos 22 litre variant 17 2 6 3 Electrical connection of the AgroDos 70 litre variant 17 2 7 Operating additional spreaders mechanical connection 18 2 7 1 Mechanical connection of...

Page 4: ...8 4 3 Displaying product lists and deleting products 29 4 4 Quantity adaptation 30 4 5 Calibrating the wheel sensor 30 4 6 Setting signal for electronic lifting gear control EHR 31 4 7 EHR function 32 4 8 Spreading tables and calibration procedure 33 5 Maintenance and cleaning 35 5 1 Maintenance 35 6 Appendix 37 6 1 Identification 37 6 2 Spreader spare parts list 38 6 2 1 AgroDos 70 litre variant ...

Page 5: ...nd 22 litre variant electric motor 42 6 3 Spare parts list rotary feeder 43 6 4 AgroDos spreading table for GOLDOR BAIT 44 6 5 AgroDos spreading table for Nemathorin 45 6 6 AgroDos spreading table for Physiostart 46 6 7 EC Declaration of conformity 47 ...

Page 6: ...g instructions en sures the safety of the device and maintains the value of your AgroDos 1 2 About these operating instructions This operating manual forms part of the AgroDos and must always be read ily available All persons who work with the AgroDos must read and follow the operating manual They will learn about the technical details and how to control the machine and optimise its performance Wa...

Page 7: ...equired In this regard please contact the product specialists at Lehner 1 4 Designated use The spreader consists of a frame hopper capacity 12 22 or 70 litres de pending on variant dosing device with two rotary feeder valves standard 5 9 cm revolution electronic control panel and drive motor Additional equipment Two fishtails for applying GOLDOR BAIT Comply with the application regulations of the ...

Page 8: ...ti cally invalidates the warranty Motors may not be opened or dismantled Warranty repairs must be coordinated with the manufacturer before any work is started For replacement parts additional expenses are automatically charged for any changes made to cables and plugs by the customer Replacement parts are to be returned carriage paid Rusted bearings are not subject to the manufacturer s warranty On...

Page 9: ...the spreading zone Make sure that no other persons or animals are in the spreading zone Do not touch the container during operation Disconnect the mains plug before repair maintenance and cleaning work on the AgroDos Comply with the safety instructions on the pesticide or fertilizer that you are using Comply with the regulations of the spreading material manufacturer It is essential to comply with...

Page 10: ...AgroDos 22 litre variant AgroDos 70 litre variant Length mm 462 mm 425 mm 554 mm Width mm 250 300 mm 489 mm Height mm 480 mm 535 mm 788 mm Weight empty kg 10 kg 11 kg 22 kg Weight full kg approx 20 kg approx 30 kg approx 80 kg Standard drive Straight drive Bevel drive Bevel drive Drive variant Bevel drive ...

Page 11: ...vided and must be adapted to its conditions As a result the implement holder is not supplied Implement holder for AgroDos For the AgroDos 12 litre and 22 litre variants we recommend using a square profile tube 1 with dimensions 30 x 30 x 3 mm as the implement holder For the AgroDos 70 litre we recommend using a square profile tube 1 with dimensions 40 x 40 x 3 mm as the implement holder AgroDos 00...

Page 12: ...r attaching to the square profile tube are pre installed on the supplied unit The holder for the AgroDos 70 litre variant is installed as described below AgroDos 70 litre variant 1 Positioning the holder Attach the holder 2 on AgroDos from the inside with screws 1 M8x30 8 8 Push screws 1 from the outside through the housing AgroDos 005 1 2 ...

Page 13: ...lation instructions Taking AgroDos into operation 13 2 Tightening the holder Screw self locking nuts 2 with washers 1 onto the screws and tighten 3 Installing the spreader AgroDos 006 1 2 AgroDos 003 1 2 3 4 ...

Page 14: ...ck that AgroDos is securely attached and that the container is sitting correctly in the container mounting The AgroDos 12 litre and 22 litre variants are mounted in accordance with the 70 litre variant 2 3 Installing fishtails Install fishtails so that a mounting height A of 4 7 cm above the ground is guaranteed during operation This produces a spreading width B of approx 15 20 cm Please comply wi...

Page 15: ...e 20 to 120 rpm Power consumption of motor 3 A Operating temperature 10 to 70 C Storage temperature 30 to 70 C Power loss must be taken into account when extending cables A poor power supply may prevent you from achieving the desired speed Also this could lead to intermittent complete failure 2 6 Operating additional spreaders electrical connection Important Make sure that only spreaders with equa...

Page 16: ...roDos into operation 16 2 6 1 Electrical connection of the AgroDos 12 litre variant For the electrical connection connect the cable of each added spreader to the multi pin socket of the spreader that has already been mounted AgroDos 018 ...

Page 17: ... 2 6 2 Electrical connection of the AgroDos 22 litre variant See the description of the electrical connection in 2 6 1 2 6 3 Electrical connection of the AgroDos 70 litre variant See the description of the electrical connection in 2 6 1 AgroDos 019 AgroDos 020 ...

Page 18: ...For more information please contact the product specialists at Lehner 2 7 1 Mechanical connection of the AgroDos 22 litre variant For connecting the spreaders it is first necessary to position them on the square profile tube and then secure them Position the driving spreader on the outside with the electric motor pointing outwards Insert the coupling rod into the flanges between two spreaders by p...

Page 19: ...tructions Taking AgroDos into operation 19 2 7 2 Mechanical connection of the AgroDos 70 litre variant See the description of the mechanical connection in 2 7 1 1 Universal joint shaft 2 Satellite drive AgroDos 016 1 2 ...

Page 20: ...itching on off 2 Display 3 Start stop spreader Green LED lights up Rotary feeder valve drive motor running Yellow LED lights up Rotary feeder valve drive motor off 4 Switch automatic dosing on and off 5 Rotary feeder valve speed and various menu functions 6 Toggle switch for menu control by the program ...

Page 21: ...ent speed of the rotary feeder valve 3 Dosing OFF Rotary feeder valve drive motor off Dosing ON Rotary feeder valve drive motor running 3 3 Switching on off When the control panel is switched on the versions of the hardware and software are displayed briefly LEHNER GmbH LAS PSM V1 0 Press the key LED above the key lights up Spread er is ready for operation and in Auto matic dosing operating mode G...

Page 22: ...ngs Display with automatic dosing The following appears on the display Product name spreading table used Distance between plant or seed rows Output rate GOLDOR BAIT 0 75 m 10 kg ha Starting automatic dosing Automatic dosing can only be started if electronic lifting gear control EHR is connected Risk of injury Make sure that no one is in the danger area during operation Press the key Dosing starts ...

Page 23: ...rive motor stops and the rotary feeder is turned back by approx 25 After an automatic interruption it is necessary to press the start key in order to restart the dosing 3 5 Changing the setting The output rate distance and product can be set directly A product change is only possible if several products have already been stored Only the GOLDOR BAIT product is stored in the factory settings In orde...

Page 24: ...isplay in manual mode The following appears on the display Manual Manual operating mode Speed of the rotary feeder in rpm Dosing OFF Rotary feeder valve drive motor off Setting the speed Press the keys to change the speed Start dosing Manual mode cannot be started if electronic lifting gear control EHR is con nected Risk of injury The drive motor starts when switching on Make sure that no one is i...

Page 25: ...always perform a complete residual discharge of the spreader Even if a visual inspection indicates that the spreader is empty it can be expected that there will still be approx 2 litres remaining in the spreader The residual amount of granulate must be collected in containers with a sufficient capacity Remove larger amounts through the residual discharge opening 70 litre variant only on the contai...

Page 26: ... BAIT O 0 75m 10 0kg ha O O circulating Means that the speed is too slow slower than 1 5 km h O circulating and flashing The speed is OK faster than 1 5 km h GOLDOR BAIT xR 0 75m 10 0kg ha xR x No lifting gear magnetic sensor is connected to the control panel R No wheel sensor is connected to the control panel or wheel sensor plugged in but no signal from the sen sor GOLDOR BAIT xO 0 75m 10 0kg ha...

Page 27: ... be less than or equal to 4 mm Check the wheel sensor control panel plug connec tion Check the counting points Check the cables No signal from the lifting gear magnetic sensor Distance between the sensor and magnet too large Note the installation direction of the sensor Check the cables Output rate exces sive insufficient Perform a calibration test enter the correct value and confirm ...

Page 28: ...bration values Creating products 4 1 Making settings Switch off the machine Press the and keys at the same time and hold them thereby switch ing on the machine Keep all three keys pressed for about 3 seconds The language selection is displayed Language 0 German 4 2 Language Switch off the machine Press the and On Off keys at the same time Language 0 German Press the key to set the language Languag...

Page 29: ...ss the toggle switch to call up the product list View list scroll Press the key to scroll in the list GOLDOR BAIT 123 grams 100R Press the toggle switch again to be able to delete products Delete list scroll Press the key to scroll in the list Delete list scroll Press the key to delete the dis played product GOLDOR BAIT can not be deleted Delete list scroll Use the On Off key to exit the menu ...

Page 30: ...up to 20 Press the key to decrease the spreading value up to 20 Press the Automatic dosing key to return to the operating mode 4 5 Calibrating the wheel sensor To calibrate the wheel sensor it is necessary to move a distance of exactly 100 m Press the Automatic dosing key for approx 6 seconds Quantity adapta tion 0 Press the toggle switch once Con firm with the key Calibrate wheel sensor YES Press...

Page 31: ...6 Setting signal for electronic lifting gear control EHR The spreader is equipped ex works with EHR signal communication The hydraulic signal is taken from the 7 pin EHR socket of the tractor or from the sensors attached to the lower link install magnet with sensor on lower link option Depending on the carrier vehicle the signal is output on lifting or on lowering Check the EHR signal is set corre...

Page 32: ... signal with the keys Factory setting 130 per min Speed pulse EHR 130 m 4 7 EHR function When the machine is lifted the spreader is automatically stopped and the rotary feeder valve turns back 25 The spreader can be stopped manually at any time using the control panel The signal can be detected from a 7 pin socket or a sensor signal 7 pin socket 1 Connect the connecting cable of the control panel ...

Page 33: ...lifted the sensor must not leave the field of the magnetic encoder as otherwise the slide will open again Please note that the contact surfaces 1 of the sensor are only located on the left and right sides 4 8 Spreading tables and calibration procedure Always perform a calibration at the start of a season or after intervals of more than two weeks Calibration procedure 1 Disconnect the plug connecti...

Page 34: ...onfirm with the toggle switch Input result 123 grams Press the key to store the value Save 123g YES NO 5 Select the product name spreading table or create a new one Press the key in order to save the entered value in the GOLDOR BAIT spreading table Press the key in order to save the entered value to a new table GOLDOR BAIT YES NO Press the keys to select the let ters or numbers and confirm each on...

Page 35: ...protective clothing dur ing all work Comply with the regulations of the spread ing material manufacturer Clean the rotary feeder after approx 20 operating hours and at the end of the season This extends the service life of your spreader Carry out this mainte nance work otherwise the warranty may be invalidated 1 Removing the pressure piece Unscrew the hexagon socket screws 1 M4x16 and pull out the...

Page 36: ...e rotary feeder shaft 2 3 Dismantling and assembling the rotary feeder shaft Pull the rotary feeders wearing parts 1 off the shaft and clean them Check individual parts for damage and wear renew if necessary When dismantling the shaft identify the sequence of components and push back onto the shaft in reverse order when assembling AgroDos 008 1 2 AgroDos 009 AgroDos 009 1 ...

Page 37: ...of the frame Note the serial number in this operating manual so that it is readily available for inquiries The hardware and software versions are briefly displayed when the control panel is switched on Note the software version in this operat ing manual so that it is readily available for inquiries LEHNER GmbH LAS PSM V1 1 ...

Page 38: ...Operating instructions Appendix 38 6 2 Spreader spare parts list 6 2 1 AgroDos 70 litre variant ...

Page 39: ...gearbox 7 1 81293 Motor flange 8 1 81277 Driver 9 1 81276 Sliding disc 10 1 81098 1 Adapter right 11 1 81084 Sheet metal housing 12 1 81085 Hose connection 13 1 81229 Dosing block two row 14 1 81379 Rotary feeder shaft 15 1 Amphenol socket 16 1 81275 Pressure piece 17 1 81098 1 Adapter left 18 1 Control housing 19 1 Control housing cover 20 2 Cable connection 21 2 80116 Star knob screw 50 M8x14 22...

Page 40: ...oDos 22 litre variant Object Number Parts number Name 1 1 81300 22 litre container 2 4 Hexagon screws M10x20 3 1 Control housing cover 4 1 Control housing 5 1 81296 Frame 6 1 81277 Satellite drive 7 1 Cable gland 8 1 Cable gland 9 1 81374 O ring ...

Page 41: ...Operating instructions Appendix 41 6 2 3 AgroDos 12 litre variant container Object Number Parts number Name 1 1 81299 12 litre container 2 4 Hexagon screws M10x20 3 1 81374 O ring AgroDos 012 1 2 3 ...

Page 42: ...Operating instructions Appendix 42 6 2 4 AgroDos 12 litre and 22 litre variant electric motor Object Number Parts number Name 1 1 81235 Straight drive 2 1 81258 Drive with bevel gearbox AgroDos 011 2 1 ...

Page 43: ...s number Name Designation 1 2 Nut M12 2 2 81278 Rotary feeder spacer disc 3 4 81234 Felt ring 4 2 81379 Rotary feeder M 5 9 ccm Standard 4 2 81378 Rotary feeder S 3 9 ccm Option 5 1 81279 Rotary feeder spacer disc 6 1 81256 Rotary feeder shaft AgroDos 015 AgroDos 015 1 2 3 4 3 5 3 4 3 2 6 ...

Page 44: ...8 9 9 10 12 3 km h 9 12 13 14 14 18 4 km h 9 12 16 18 18 19 24 5 km h 11 15 21 22 23 24 29 6 km h 13 18 25 26 27 28 35 7 km h 15 21 29 31 32 33 47 8 km h 18 24 33 35 36 38 47 9 km h 20 27 37 40 41 42 53 10 km h 22 29 41 44 45 47 59 Rotary feeder M 5 9 cm Output rate 10 0 kg ha The settings must be checked with a field trial Rotation speed of the rotary feeder 7 120 rpm ...

Page 45: ...h 9 12 17 18 18 19 21 4 km h 12 16 22 24 24 25 28 5 km h 15 20 28 29 30 31 35 6 km h 18 24 33 35 37 38 42 7 km h 21 28 39 41 43 44 50 8 km h 24 31 44 47 49 50 57 9 km h 27 35 50 53 55 57 64 10 km h 29 39 55 59 61 63 71 Rotary feeder M 5 9 cm Calibration test 530 0 g 100 rpm Output rate 25 0 kg ha The settings must be checked with a field trial Rotation speed of the rotary feeder 7 120 rpm ...

Page 46: ...h 9 12 17 18 19 20 22 4 km h 12 16 23 25 25 26 30 5 km h 15 21 29 31 32 33 37 6 km h 18 25 34 37 38 39 44 7 km h 22 29 40 43 44 46 52 8 km h 25 33 46 49 51 52 59 9 km h 28 37 52 55 57 59 66 10 km h 31 41 57 62 64 66 74 Rotary feeder M 5 9 cm Calibration test 508 0 g 100 rpm Output rate 25 0 kg ha The settings must be checked with a field trial Rotation speed of the rotary feeder 7 120 rpm ...

Page 47: ...e to the ground via two hoses using gravity feed It is expressly declared that the machine is in accordance with all relevant provisions of the following EC Directives 2006 42 EC EC Machinery Directive 2006 42 EC 2004 108 EC Electromagnetic Compatibility Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States rel...

Page 48: ...Operating instructions 48 ...

Page 49: ...Operating instructions LEHNER Maschinenbau GmbH Haeuslesaecker 14 D 89198 Westerstetten Germany Tel 49 7348 9596 22 Fax 49 7348 9596 40 www lehner eu info lehner eu ...

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