Bungard COMPACTA 30 Instructions For Use Manual Download Page 4

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Power supply: 

The connection must be made to 230V 50 
Hz.   The   nominal   current   host   is   max.   8A. 
We recommend using a residual current cir-
cuit breaker. 

Water supply:

The   water   connection   is   made   at   the   1/2” 
Nozzle which is located at the front right. In 
order to fix the hose  take off the side door. 
Please use a fabric reinforced hose and se-
cure it with a hose clamp.
The COMPACTA is equipped with a solen-
oid valve to prevent overflow in the inactive 
state. The valve opens only when the COM-
PACTA  is  turned on.  You can connect  the 
power supply for the solenoid valve on the 
switch   output   at   the 
water treatment plant 
IONEX A or B. Then 
the   water   supply   is 
interrupted   when   the 
water   level   in   the 
IONEX is too high.
The   box   to   connect 
the   cable   is   located 
behind the front right 
side   door   of   the 
COMPACTA (see picture).

Drain:

The   tanks   are   drained   without   pressure 
through a 25 mm port (1”), which is located 
below the rinsing zones.Observe the regulat-
ory requirements when discharging the drain 
water. 

Test:

To ensure that the facility was not damaged 
in transit, we recommend that you run them 
first with water. 
Please proceed as follows: 
1. Fill each treatment tanks with 10 liters of 
water, but the galvanic tank with 30 liters of 
water. 

2. Turn on the system with the main switch. 
3. Check now the heating of all tanks by us-
ing   the   corresponding   function   switch.   The 
green   lights   indicate   the   heating   process. 
Upon reaching the desired temperature, the 
light goes off. 
Set the temperature of the tanks at the ther-
mostats as follows: 
Bath 1 Cleaner / Conditioner 65 ° C 
Bad 4 Salt Remove 45 ° C 
The remaining  tanks  operate at room  tem-
perature.
4.   Let   the   the   machine   now   run   for     2-3 
hours with heating switched on and then turn 
it off at the main switch.
The next day, check the tanks for possible 
leaks.   If   everything   is  okay,   you   can   drain 
the water now through the respective drain 
cocks. Please remove residual water inside 
the   containers   with   a   clean,   lint-free   cloth. 
Do not forget to close the drain valves again

Operation

Important Information 

We count the tanks from left to right starting 
with   1st   Bath.   The   fifth   tank   of   the   plant 
serves as a reserve tank. It has no heating, 
but   can   be   used   e.g.   for   the   chemical   tin-
ning.   Wait   before   using   your   equipment 
please,   until   all   the   tanks   are   heated   to 
proper temperature. Before removing or in-
serting   a   board,   always   turn   off     the   bath 
movement. When rinsing, it is important that 
all parts of the PCB holder which came into 
contact   with   chemicals,   are   cleaned   thor-
oughly, so that no chemicals pollute the next 
bath. 
We generally recommend to mix chemicals 
outside of machine.
Close   the   cover   of   the   tanks   directly   after 
each use. 
After   each   emptying   of   the   bath,   please 
make sure that the drain cocks are closed 
again.
If   the   fill   level   at   the   activator   (=   Catalyst) 
lowers , fill it up with ready-made solution. All 
other baths are filled with distilled water.

COMPACTA 30

Through hole plating machine

Instructions for use

Summary of Contents for COMPACTA 30

Page 1: ...witch and flow control 1 free tank i e for chemical tinning Rectifier 1 Rectifier for copper plating 6 V 40 A seperate current and voltage display and setting Residual ripple 0 1 DCU Bath control 2 PTFE PFA coated heaters controlled by analogue instruments full digital timers with count down auto reset and beeper Air in jection into the copper plating bath Board movement by DC gear motor adjustabl...

Page 2: ...our country 9 Follow the manufacturer s recommenda tions for cleaning the unit 10 If you are not going to use the unit for some time remove the plug from the socket 11 Take great care to ensure that no liquids or other foreign bodies can find their way in side the unit through the openings in the casing 12 The unit should only be repaired by qual ified personnel Never try to do more in the way of ...

Page 3: ...e switch disappears Timer Press MIN and Sec button at the same time to reset timer to zero Press MIN button to advance minute digits Press and hold MIN button for speed setting Press SEC button to advance second digits Press and hold SEC button for speed set ting After time setting is ready press STRART STOP once and timer will start to count down Battery replacement Follow the arrow direc tion to...

Page 4: ...ts indicate the heating process Upon reaching the desired temperature the light goes off Set the temperature of the tanks at the ther mostats as follows Bath 1 Cleaner Conditioner 65 C Bad 4 Salt Remove 45 C The remaining tanks operate at room tem perature 4 Let the the machine now run for 2 3 hours with heating switched on and then turn it off at the main switch The next day check the tanks for p...

Page 5: ...rmic reac tions We recommend to use sulphuric acid 36 instead of the 98 concentrate Anode preparation For proper copper plating results it is neces sary to run the anodes under working condi tions but with reduced current of 1 A dm For that reason fix a clean and well brushed PCB of 200 x 300 mm in a board holder Then mount the holder onto the agitation rod and screw it carefully Start air agitati...

Page 6: ...ray rinse The aim of bath 2 the Pre Dip is to protect the expensive catalyst in bath 3 from intru sion of both other chemicals and rinse water That is why you must not rinse after Pre Dip but you have to go directly to the following bath 3 With the oscillating frame still moving and the rectifier switched on and preset and the air agitation switched on you now fix the board over the galvanic plati...

Page 7: ...anical cleaning can lead to damage to the nozzle Operating panel The rectifiers are maintenance free with the exception of the fan An annual preventive inspection is advantageous This includes Inspection and cleaning of the fan Inspection of electrical connections Clean the contact surfaces of the DC con nections Note It is forbidden to constructive interfer ence of any kind to carry into the devi...

Page 8: ...Running the machine in corroding humid dusty extremely hot or explosive atmo sphere happens at the operator s own risk and responsibility We explicitly exclude any warranty for dam ages resulting from running the machine in in corroding humid dusty extremely hot or explosive atmosphere Copyright C 2009 Bungard Elektronik Electrical Circuit COMPACTA 30 Through hole plating machine Instructions for ...

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