Bungard COMPACTA 30 Instructions For Use Manual Download Page 2

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Safeyt Instructions

1. The machine is designed for through hole 
plating of PCBs. Only use the apparatus for 
its described application. For any other ap-
plication please contact us.
2.   Check   chemical   resistance   of   the   tanks 
against your chemicals. Chemicals supplied 
by Bungard are suitable to be used with this 
machine. Please contact us if you use differ-
ent kind of chemicals. Mix chemicals outside 
of machine in a suitable container.
3. To avoid the risk of electric shock, do not 
remove the casing or open the back. There 
are no user serviceable parts inside. Leave 
servicing to the experts! Keep this unit out of 
the rain and away from moisture.
Pay   attention   to   the   warning   signs   on   the 
machine.
4. Read all the safety instructions and all the 
operating instructions thoroughly before us-
ing   the   unit   for   the   first   time.   Keep   these 
safety instructions and operating instructions 
somewhere safe in case you need to refer to 
them again in the future.
5. In your own interest pay heed to all the 
safety warnings on the unit and in the oper-
ating instructions. Follow the instructions on 
operation   and   use   of   the   unit   in   every  re-
spect.
6. Wherever you put the unit, always ensure 
there is sufficient ventilation. For the etching 
and plating units in some circumstances an 
exhaust   system   is   necessary.   This   mainly 
depends on the chemicals used.
7.   Do   not   put   the   unit   anywhere   near 
sources   of   heat,   such  as  radiators,   hot   air 
shafts, oven etc..
8. Connect the unit only to the power source 
indicated in the operating instructions or on 
the unit. We assume that your power source 
is  in  accordance to the  regulations of   your 
country.

9.   Follow  the   manufacturer's   recommenda-
tions for cleaning the unit.
10. If you are not going to use the unit for 
some time, remove the plug from the socket.
11. Take great care to ensure that no liquids 
or other foreign bodies can find their way in-
side   the   unit   through   the   openings   in   the 
casing.
12. The unit should only be repaired by qual-
ified personnel. Never try to do more in the 
way of maintenance to your unit than the op-
erating   instructions   allow.   Beyond   that,   al-
ways consult an expert for repair work.
13. Set up apparatus only in a suitable room. 
Apparatus   filled   with   chemicals   must   be 
placed   on   chemical   resistant   floors.   In   the 
case of overflow or leakage see safety data 
sheets. No chemicals are allowed untreated 
in   the   sewerage.   In   some   case   absorber 
tanks are necessary.
Because   of   possible   exothermic   reactions 
please mix chemicals in a suitable container 
outside of the machine. We recommend to 
use sulphuric acid 36% instead of the 98% 
concentrate.
The use of the apparatus is not allowed in 
the   residential   area;   keep   away   from   chil-
dren.
14. Only run the unit with tanks completely 
filled. Control the liquid level daily.
15. Close the drain valves before refilling the 
machine.
16. Personal safety regulations:
The following  safety precautions  should al-
ways be observed when handling chemicals 
(etching agent, acids, lyes, etc.):
a) Wear goggles and protective gloves for all 
work.
b) If necessary only work under an extractor 
hood or at least in well ventilated rooms.
c) Avoid contact with skin, eyes and mucous 
membranes at all costs.
d) Take off  clothing soaked in caustic sub-
stances immediately.
e) Rinse splashes on skin immediately with 
copious amounts of water.
f) In the event of accidents or feeling unwell, 
always consult a doctor.

COMPACTA 30

Through hole plating machine

Instructions for use

Summary of Contents for COMPACTA 30

Page 1: ...witch and flow control 1 free tank i e for chemical tinning Rectifier 1 Rectifier for copper plating 6 V 40 A seperate current and voltage display and setting Residual ripple 0 1 DCU Bath control 2 PTFE PFA coated heaters controlled by analogue instruments full digital timers with count down auto reset and beeper Air in jection into the copper plating bath Board movement by DC gear motor adjustabl...

Page 2: ...our country 9 Follow the manufacturer s recommenda tions for cleaning the unit 10 If you are not going to use the unit for some time remove the plug from the socket 11 Take great care to ensure that no liquids or other foreign bodies can find their way in side the unit through the openings in the casing 12 The unit should only be repaired by qual ified personnel Never try to do more in the way of ...

Page 3: ...e switch disappears Timer Press MIN and Sec button at the same time to reset timer to zero Press MIN button to advance minute digits Press and hold MIN button for speed setting Press SEC button to advance second digits Press and hold SEC button for speed set ting After time setting is ready press STRART STOP once and timer will start to count down Battery replacement Follow the arrow direc tion to...

Page 4: ...ts indicate the heating process Upon reaching the desired temperature the light goes off Set the temperature of the tanks at the ther mostats as follows Bath 1 Cleaner Conditioner 65 C Bad 4 Salt Remove 45 C The remaining tanks operate at room tem perature 4 Let the the machine now run for 2 3 hours with heating switched on and then turn it off at the main switch The next day check the tanks for p...

Page 5: ...rmic reac tions We recommend to use sulphuric acid 36 instead of the 98 concentrate Anode preparation For proper copper plating results it is neces sary to run the anodes under working condi tions but with reduced current of 1 A dm For that reason fix a clean and well brushed PCB of 200 x 300 mm in a board holder Then mount the holder onto the agitation rod and screw it carefully Start air agitati...

Page 6: ...ray rinse The aim of bath 2 the Pre Dip is to protect the expensive catalyst in bath 3 from intru sion of both other chemicals and rinse water That is why you must not rinse after Pre Dip but you have to go directly to the following bath 3 With the oscillating frame still moving and the rectifier switched on and preset and the air agitation switched on you now fix the board over the galvanic plati...

Page 7: ...anical cleaning can lead to damage to the nozzle Operating panel The rectifiers are maintenance free with the exception of the fan An annual preventive inspection is advantageous This includes Inspection and cleaning of the fan Inspection of electrical connections Clean the contact surfaces of the DC con nections Note It is forbidden to constructive interfer ence of any kind to carry into the devi...

Page 8: ...Running the machine in corroding humid dusty extremely hot or explosive atmo sphere happens at the operator s own risk and responsibility We explicitly exclude any warranty for dam ages resulting from running the machine in in corroding humid dusty extremely hot or explosive atmosphere Copyright C 2009 Bungard Elektronik Electrical Circuit COMPACTA 30 Through hole plating machine Instructions for ...

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