Bukh DV 24 ME Owner'S Handbook Manual Download Page 6

OPERATING MANUAL FOR BUKH DV24ME ENGINES 

009W0825-R02

 

- 6 - 

 

After Start 

1.  When the engine has started, the RPM should be 800-1000 RPM when idling. 

2.  Check the oil pressure. Normally this should be 2-4.5 bar. With cold engine the RPM should be kept down so that the 

oil pressure does not exceed 4.5 bar. When idling at warm engine the oil pressure must not be below 1 bar. 

3.  Immediately after start the oil pressure warning lamp goes out. During normal operation the lamp should stay off. 

4.  Make sure that the charging control lamp goes out after the engine has started. 

5.  Check the cooling water temperature frequently. The temperature should be in the area of 50 – 75

o

C when engine is 

warm. 

 
Manoeuvering

 

1.  With the control lever in central position the engine is idling, and the 

marine gear is in neutral (pos. 0). When the lever is moved forward in 

range 1, the marine gear is engaged to "Ahead” first, and then in 

range 2 the engine R.P.M. is increased. When the lever is moved 

from the central position to range 3, the marine gear is engaged to 

"Astern” first, and then in range 4 the engine R.P.M. is increased. 

2.  Only engage "Ahead” or "Astern” when the engine is idling. 

3.  To accelerate engine without engaging gear, operate gear release 

button 5 and move control handle in either direction. 

4.  Increase the load gradually from idling in the course of the first 15-20 

minutes shortly after the start of the engine. 

 

Stopping the engine 

1.  Reduce the load gradually in the course of 15-20 minutes before stop. 

2.  Reduce the engine to idling and put the gear in neutral position. 

3.  Turn the ignition key left to stop position, pushing it slightly inwards. 

The key must not be left in this position after the engine has stopped 

due to the large current consumption of the stop solonoid.  In this po-

sition the acoustic alarm will function, when the engine has stopped. 

4.  Turn off the battery main switch. 

 

Running in 

To secure long life and maximum power it is recommended to run the 

engine for the first 25 hours at not more than 80 pct. of the maximum 

output  (about 3200 r.p.m.) 

You should avoid slow hauling as for instance towage. After the first 25 hours 

it is recommended to change engine and gear oil and to tighten up the cylinder 

head and to check or to possibly adjust the tension of the V-belt. Besides, it is recommended to let an authorized service 

dealer go over engine and installation. 

 

 
 
MAINTENANCE 
 
Belt for alternator 

To be adjusted every 150 hours by turning the alternator round the centres of 

suspension. Tensioning should be so as to allow 8 - 10 mm  deflection of the belt 

under firm thumb pressure. 

 

Air inlet filter 

This is a wire gauze filter to be rinsed in petrol and cleaned by a blast of compressed 

air after 300 hours' operating. 

 
Fuel filter 

A fuel filter is fitted between the fuel lift pump and the H.P. fuel pump. The filter is a dis-

posable one which cannot be cleaned. It should be changed every 300 operating hours or 

if water contamination is suspected. 

Change the filter as follows: 

1.  Drain off the fuel from the filter by slackening drain screw A in the bottom of the filter 

casing B. 

2.  Remove by hand or by means of a pair of tongs the filter casing and discard it. 

3.  Clean the sealing surface of the filter holder C if necessary 

4.  Fill the new filter casing with clean fuel through the holes at the top of same. 

5.  Screw on the filter casing and tighten it by hand about half a turn after the gasket fits 

tightly. 

6.  After changing the filter, bleed the fuel system as stated under ”Preparation for first 

start” 

Summary of Contents for DV 24 ME

Page 1: ...AA MOTORFABRIK Heinrich Callesen A S N stmark 30 P O Box 79 DK 6200 AABENRAA Tel 45 74 62 20 88 Fax 45 74 62 74 07 E mail bukh bukh dk www bukh dk 1e Industrieweg 6A 3411 MG LOPIK Telefoon 0348 55 16...

Page 2: ...r 6 Fuel lift pump 7 Lubricating oil system 7 Change of oil 7 Recommended lubricating oil 7 Change of lubricating oil filter 7 Cooling water system 7 Replacement of impeller 7 Freshwater cooling 8 Fro...

Page 3: ...control cable 15 Reversing lever for gear 16 Bleeder valve for gear 17 Bracket for reversing cable 18 Reverse reduction gear 19 Coupling flange for propeller shaft 20 Electric multi plug 21 Lubricatin...

Page 4: ...gine type and serial number description and number of parts AABENRAA MOTORFABRIK Heinrich Callesen A S As Aabenraa Motorfabrik is always endeavouring to improve the engines the specifications mentione...

Page 5: ...in the following way Loosen the bleed screw and operate the hand priming lever on the fuel lift pump until air free fuel discharges from screw Tighten bleed screw Loosen high pressure pipe unions to...

Page 6: ...t in this position after the engine has stopped due to the large current consumption of the stop solonoid In this po sition the acoustic alarm will function when the engine has stopped 4 Turn off the...

Page 7: ...ve old gasket C if any from old filter 3 Mount new filter at once under clean conditions 4 Screw on filter until gasket fits tightly tighten a further half turn 5 Fill with oil until normal level is r...

Page 8: ...d antifreeze can get aggressive and start corrosion If corrosion is found in the cooling system it can be caused by one of two conditions 1 The anti corrosion additives in the anti freezing liquid are...

Page 9: ...the drive enabling the oil to run out Refill the fresh oil to a quantity of 3 3 ltr through the filter hole B at the top of the drive corresponding to the upper mark on the dipstick A Use the same qua...

Page 10: ...d be fitted If there is no corrosion check the electrical connections A good way of fitting the sacrificial zinc is to fold down one of its flaps and to clamp it to thestern bearing by means of a rust...

Page 11: ...during the winter 5 A For freshwater cooled engines 6 Drain the freshwater from the engine by removing the plugs as indicated for seawater cooled engines It is not necessary to flush this system with...

Page 12: ...FILTER INSERT FUEL QUALITY GAS OIL BS 2869 CLASS A LUBRICATING SYSTEM TYPE OF LUBRICATING OIL PUMP ROTARY VANE PUMP LUBRICATING OIL PRESSURE WARM ENGINE MINIMUM 2 4 5 Bar 1 Bar LUBRICATING OIL QUALITY...

Page 13: ...nsert renew insert X 6 2 sufficient water flow to rear stern tube bearing check that water holes in bearing housing are not blocked clean holes X 6 3 alignment of gear flange and prop shaft flange ali...

Page 14: ...orrectly adjusted or something in the system works sluggishly Adjust the governor Check governor system and correct the error Hot engine smell of heat Insufficient cooling water supply Stop engine Che...

Page 15: ...4 X X X X EXXON ESSO ESSOLUBE XT301 SAE 15W 40 API CG 4 FZG11 X EXXON ESSO SPARTAN EP220 ISO VG 220 X EXXON ESSO GEAROIL GX SAE 80W 90 X MOBIL OIL MOBIL 1 0W 40 SAE 0W 40 API SJ CF EC X X X X MOBIL O...

Page 16: ...OPERATING MANUAL FOR BUKH DV24ME ENGINES 009W0825 R02 16...

Page 17: ...OPERATING MANUAL FOR BUKH DV24ME ENGINES 009W0825 R02 17 Installation DV24...

Page 18: ...g date interest shall be paid on overdue payments at the rate of 1 5 per cent per month or fraction of a month Aabenraa Motorfabrik reserves the right to change the rate of interest Any consignment sh...

Reviews: