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BÜNOx 2+

NOTICE

Controlling the solenoid valve

The bypass solenoid valve (for installed option only) is con-
trolled externally via plug X3, terminals X3.2 and X3.3, as well
as internally via the control menu.

5 Initial operation

Prior to initial operation, please verify

• hose connections are correct and tight,
• electrical connections are correct and undamaged,
• the converter is not operated outside the specifications,
• no parts on the converter have been removed,
• ambient parameters and gas inlet requirements are met.
• the unit has suitable upstream sample gas conditioning.

Do not put a damaged unit into operation.

Familiarise yourself with the BÜNOx 2+ menu structure, then
perform the following steps (please refer to the detailed de-
scriptions in the original operating instructions on the in-
cluded CD and online):

1.

Install the reactor cartridge.

2.

Switch on the unit.

▪ Units without solenoid valves will start in conversion

mode, units with solenoid valves (optional) will start
in bypass mode. The respective LED on the front panel
will light up.

▪ The display will show the software version installed

(e.g. d101).

3.

Until the target temperature has been reached, the tem-
perature and one of the following status messages will al-
ternate flashing:

Bypa: This message only appears on units with solenoid
valves (optional): bypass mode was configured manually,
continue with item 4.

cart: the converter cartridge has not yet been configured,
the unit is not yet heating, continue with item 5.

init: the converter cartridge is already configured, the
unit begins to heat, continue with item 6.

4.

Activate "Conversion Mode".

▪ Return to item 3.

5.

Select the cartridge.

▪ Return to item 3.

6.

To activate the calculator, set the parameters oFFS and/or
PPM and FLuu.

7.

Verify the sample gas conditioning is working correctly
and open the gas supply.

6 Operation and control

6.1 Normal mode

In normal mode the display will show the current converter
temperature. With the calculator activated the remaining
converter cartridge life will be displayed by pressing the ▼
key. Also use this button to advance the display to the next
parameter. This will briefly show the parameter type before
showing the value, e.g. “ch1“ for the temperature on the con-
verter, then “205°C“ as the current value.

Display text Meaning

ch1

Channel 1 / Converter temperature

CALC

Remaining cartridge life

Possible status messages

Only the highest priority status message will be displayed. The
chart lists messages in ascending order by priority

Status mes-
sage

Description

init

The unit is heating up after being switched on.

CALC

Remaining converter cartridge life exceeded.

cart

No converter cartridge selected. Specify the cart-
ridge as described in menu CALC, see chapter
Submenu NOx Calculator.

Bypa

The unit is in bypass mode (only applies with
"solenoid valves” option installed and when
manually invoking bypass mode).

Err

An equipment error has occurred, also see
chapter Service and repair.

Press the ▲ button to display the error codes.

Equipment status

The status in indicated on status output X1 as well as via three
LEDs at the front:

LED description

Colour Status

CONVERSION NO

2

 →

NO

green

The BÜNOx 2+ is in conversion
mode. NO

2

 is being converted to

NO

BYPASS

yellow The BÜNOx 2+ is in bypass mode.

Sample gas is being routed past
the converter

SERVICE

orange

• Advance warning on the re-

maining cartridge life expir-
ing (only applies if NOx cal-
culator enabled), also see
chapter Maintenance and
repair.

• No cartridge type defined.

6.2 Bypass mode

Bypass mode can only be used if the unit is equipped with op-
tion "solenoid valves". In this case, the unit is in this operating
mode during initialisation after being switched on and will
switch to conversion mode once the converter temperature
has been reached.

Bypass mode is also suitable for maintenance, e.g. when re-
placing the converter cartridge. Conversion mode is switched
to bypass mode either via the menu (dir → bypa) or externally
via the signal input.

14

Bühler Technologies GmbH

BX550019 ◦ 02/2020

Summary of Contents for BUNOx 2+

Page 1: ...2020 Ref 998BX550019 Analysentechnik Kurzanleitung NOx Konverter deutsch 2 Brief Instructions NOx Converter english 11 Notice de montage Convertisseurs NOx fran ais 20 Gu a r pida Convertidor NOx espa...

Page 2: ...Anbauzubeh r optional 2 Sicherheitshinweise Das Ger t darf nur von Fachpersonal installiert werden das mit den Sicherheitsanforderungen und den Risiken vertraut ist Beachten Sie unbedingt die f r den...

Page 3: ...Ansteue rung m glich Eine Status LED auf der Frontplatte zeigt den gew hlten Betriebsmodus an Ein nachgeschalteter IR Analysator misst also entweder nur den NO Anteil des Gases Bypass Betrieb oder di...

Page 4: ...Sch tzen Sie sich bei der Wartung vor giftigen tzenden Gasen Tragen Sie die entsprechende Schutzausr stung Bitte beachten Sie beim Anschluss der Gasleitungen an das Ger t Der Anschluss darf nur durch...

Page 5: ...mit Magnetventilen Option starten im Bypass Betrieb Die entsprechende LED auf der Frontplatte leuchtet Im Display wird die installierte Software Version an gezeigt z B d101 3 Solange die Solltemperatu...

Page 6: ...ASS leuchtet die LED CONVERSION NO2 NO leuchtet nicht Gleichzeitig wird am Statusausgang das ent sprechende Signal gesetzt Nur wenn der Bypass Betrieb ber das Men eingeschaltet wurde wechselt das Disp...

Page 7: ...aktiver Men Sperre die Eingabeauf forderung code Geben Sie mit den Tasten und den rich tigen Code ein und dr cken Sie OK Bei falscher oder keiner Eingabe wird die Men Sperre nicht aufgehoben und Sie...

Page 8: ...xit E Verlasse Hauptmen Einstellmen PPM Konzentration ppm Einstellmen offs Intervall Service Auswahlmen cart Patronentyp ausw hlen Exit E Verlasse Untermen Einstellmen FLuu Durchfluss Einstellmen t rS...

Page 9: ...chtfl chen s ubern Neue O Ringe mit Hochtemperaturfett leicht einfetten O Ringe und Fett im Lieferumfang enthalten Neue Konverter Patrone und Verschlussst ck mit O Rin gen best cken Ggf Fettr ckst nde...

Page 10: ...Tem peraturf hler pr fen Error 44 Ger t heizt nicht nicht schnell genug Keine Konver terpatrone defi niert Temperatursi cherung hat ausgel st Patronentyp definieren Temperatursi cherung zu r cksetzen...

Page 11: ...site Pre vent malfunctions and avoid personal injuries and property damage The operator of the system must ensure Safety notices and operating instructions are available and observed The respective na...

Page 12: ...for the analogue out put actual temperature on the converter the inputs and outputs status signals control solenoid valves and the power connection as well as the gas inlet and outlet 4 Installation a...

Page 13: ...ections 4 4 1 Electric supply DANGER Electric voltage Risk of electric shock a The unit must be connected by trained expert personnel b Disconnect all poles of the unit from the mains prior to install...

Page 14: ...he current converter temperature With the calculator activated the remaining converter cartridge life will be displayed by pressing the key Also use this button to advance the display to the next para...

Page 15: ...the measurement display to the main menu Menu Selects the menu item displayed Enter Applies an edited value or a selection Display temporarily switches to the alternative measurement display if optio...

Page 16: ...ppear with the respect ive settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item The fact ory...

Page 17: ...xit E Exit main menu Settings menu PPM Concentration ppm Settings menu offs Service interval Drop down menu cart Select cartridge type Exit E Exit submenu Settings menu FLUU Flow rate Settings menu t...

Page 18: ...Remove 2 x O rings on the cover piece Clean sealing surfaces Lightly grease O rings with high temperature grease O rings and grease included Install O rings on new converter cartridge and cover piece...

Page 19: ...Measurement fluctuation temperature sensor 1 Check temper ature sensor connection Error 44 Unit not heat ing not heat ing fast enough No converter cartridge defined Temperature fuse tripped Define ca...

Page 20: ...les ou explosifs ainsi que lors d un point de ros e du gaz de mesure point de ros e d entr e 10 C 1 3 Contenu de la livraison Convertisseur Documentation de produit Accessoires de raccordement voire d...

Page 21: ...ion en NO mesurable la sor tie de gaz correspond ainsi la somme des concentrations en NO2 et NO Convertisseur sans lectrovanne Convertisseur avec lectrovanne L gende 1 Cartouche de r action 2 Four tub...

Page 22: ...gaz la pr paration du gaz de mesure ainsi que l installation minutieuse sont d terminants pour le succ s d une mesure Discutez de votre t che de mesure avec notre service client Une pr paration adapt...

Page 23: ...age de c ble X3 6 Sortie analogique X3 7 Sortie analogique X3 8 non occup INDICATION Commande des lectrovannes La commande des lectrovannes by pass uniquement en cas d option install e est possible au...

Page 24: ...l cart du convertis seur SERVICE orange Pr avertissement concer nant l coulement de dur e restante de la cartouche uniquement en cas de cal culateur NOx actif voir aussi chapitre Entretien Aucun type...

Page 25: ...onsulter R glages globaux dans le menu toP au point de menu toP LOc Lors de la livraison le verrouillage de menu n est pas actif et tous les points de menu sont accessibles En cas de verrouillage de m...

Page 26: ...tre Eingabe 150 C 100 450 C 6 5 4 4 5 6 Saisie d une valeur R glages d usine Plage de param tres Auswahl oP op haLf Lo hi 9 8 7 7 8 9 S lection dans une liste de valeurs R glages d usine Plage de par...

Page 27: ...Menu de r glage offs Intervalle de service Menu de s lection cart S lectionner le type de cartouche Exit E Quitter le sous menu Menu de r glage FLuu D bit Menu de r glage t rSt R initialiser Analogiqu...

Page 28: ...ts toriques neufs avec de la graisse haute temp rature les joints toriques et la graisse sont fournis quiper la cartouche de convertisseur et la pi ce de fer meture avec des joints toriques Le cas ch...

Page 29: ...ur de temp rature 1 V rifier le rac cordement du capteur de temp rature Error 44 L appareil ne chauffe pas pas assez rapi dement Aucune car touche de convertisseur d finie D finir le type de cartouche...

Page 30: ...roducto Accesorios de conexi n y montaje opcional 2 Indicaciones de seguridad Las tareas de mantenimiento solo pueden ser realizadas por especialistas con experiencia en seguridad laboral y preven ci...

Page 31: ...idor sin electrov lvula Convertidor con electrov lvula Leyenda 1 Cartucho reactor 2 Horno tubular 3 Regulador de temperatura 4 Indicador de tem peratura 5 Unidad de control B NOx 2 6 Entrada y salida...

Page 32: ...edici n as como el con vertidor y el dispositivo de an lisis Por tanto es conveniente consultar su tarea de medici n con nuestro servicio de atenci n al cliente Desde ah le recomen daremos un tratamie...

Page 33: ...lvula libre de tensi n X3 3 X3 4 no asignado X3 5 PE blindaje de cable X3 6 salida anal gica X3 7 Salida anal gica X3 8 no asignado INDICACI N Control de la electrov lvula El manejo de la electrov lvu...

Page 34: ...ida de estado X1 como en los tres LED de la placa frontal Denominaci n LED Color Estado CONVERSION NO2 NO verde B NOx 2 funciona en modo de conversi n NO2 se transfor ma en NO BYPASS amarillo B NOx 2...

Page 35: ...tos del men est n accesibles Si el bloqueo de men est activado y no se introduce el c di go correcto solo podr n visualizarse los siguientes puntos Punto de men Explicaci n toP unit Selecci n de la un...

Page 36: ...uraci n PPM Concentraci n ppm Men de configuraci n offs Asistencia de intervalo Men de selecci n cart Seleccionar tipo de cartucho Salir E Abandonar submen Men de configuraci n FLuu Caudal Men de conf...

Page 37: ...rficie de las juntas Engrasar la nueva junta t rica con lubricante de tempera turas altas junta t rica y lubricante incluidos en el volu men de suministro Equipar el nuevo cartucho del convertidor y l...

Page 38: ...rato no se calienta o no lo hace lo sufi cientemente r pido Definir tipo de cartucho Volver a colo car fusible de temperatura en su sitio No se ha defini do ning n car tucho del con vertidor El fusibl...

Page 39: ...NOx NO NO2 100 NO2 NO NOx NO NO2 NO2 B NOx 10 C 1 2 10 C 1 3 2 a b c d a b c 3 B NOx 2 NOx NOx NO NO2 non 0 C MC 553 199 90 Mc 400 C MC LL 553 199 70 McLL 400 C CC 553 199 80 cc 200 C CC LL 553 199 60...

Page 40: ...NO2 NOx NO NO NO2 NOx NO 4 4 1 19 19 IP20 19 3 10 B NOx 2 10 C NOx 4 2 B NOx 2 B NOx 2 10 C 4 3 a b c B NOx 4mm 4 4 4 4 1 a b c d e B NOx DIN43650 230 V AC 50 60 Hz 115 V AC 50 60 Hz 1 B NOx 2 40 B hl...

Page 41: ...X3 4 X3 5 PE X3 6 X3 7 X3 8 X3 X3 2 X3 3 5 B NOx 2 CD 1 2 LED d101 3 Bypa 4 cart 5 init 6 4 3 5 3 6 oFFS PPM Fluu 7 6 6 1 CH1 205 C ch1 1 caLc init caLc cart cALc NOx bYPA Err X1 LED LED NO2 NO B NOx...

Page 42: ...K 1 x ESC F Func 6 3 2 toP LOc toP toP unit C F calc t rst dir Func 6 3 3 OK code OK 287 ESC Top Settings top Globale Einstellungen 3 2 1 1 2 3 Eingabe 150 C 100 450 C 6 5 4 4 5 6 Auswahl oP op haLf L...

Page 43: ...L cc Mc 00 00 9 29 18 00 OK unit C F 0 0 0 450 C 450 0 450 C OK OK rSt E OK con con BYPA B NOx 2 Buno 400 C CH1 cALc Err top cALc NOx dir E PPM ppm offs cart E FLuu t rSt 1 An1 1 unit tEmP ALar E cout...

Page 44: ...O2 NO 1 h 2 O O O O 1 2 3 4 5 3 B NOx O 1 2 3 1 x O 38 mm 4 1 x O 36 mm 5 2 x O 27 5 mm NOx CaLC t rSt 30 CO CO2 9 CD www buehler technologies com 9 1 Err Func D1 02 01 5s 03 MCP2 04 EEPROM 40 1 41 1...

Page 45: ...B NOx 2 Bypa dir Cart cart Calc Nox init 45 B hler Technologies GmbH BX550019 02 2020...

Page 46: ...ler Technologies GmbH Harkortstra e 29 40880 Ratingen Deutschland 49 0 21 02 49 89 0 49 0 21 02 49 89 20 1 1 B NOx NOx NOx NO NO2 100 NO2 NO NOx NO NO2 NO2 B NOx 10 C 1 2 10 C 1 3 2 a b c d a b c d 46...

Page 47: ...00 C MC LL 553 199 70 McLL 400 C CC 553 199 80 cc 200 C CC LL 553 199 60 ccLL 200 C 1 225 C CC 425 C MC 100 NO2 NO NO NO2 NO 1 2 3 4 5 B NOx 2 6 7 3 2 8 9 3 2 NO2 NO NO NOx NO NO2 NO2 NOx NO NO NO2 NO...

Page 48: ...B NOx 2 19 IP20 19 19 3 10 B NOx 2 10 C NOx 4 2 B NOx 2 B NOx 2 10 C 4 3 a b c d B NOx 4 4 4 4 4 1 a b c d e 48 B hler Technologies GmbH BX550019 02 2020...

Page 49: ...AC 50 60 115 AC 50 60 1 B NOx 2 4 4 2 X1 X1 1 X1 3 1 X1 4 X1 6 2 X1 7 X1 9 3 X1 10 X1 12 4 X2 X3 X3 1 PE X3 2 X3 3 X3 4 X3 5 PE X3 6 X3 7 X3 8 X3 X3 2 X3 3 5 B NOx 2 1 2 d101 3 Bypa 4 49 B hler Techno...

Page 50: ...5 init 6 4 3 5 3 6 oFFS PPM FLuu 7 6 6 1 ch1 205 C ch1 1 caLc init caLc cart cALc NOx bYPA Err X1 NO2 NO B NOx 2 NO2 NO B NOx 2 NOx 6 2 dir bypa 1 100 C 2 3 NO2 NO bypa 50 B hler Technologies GmbH BX5...

Page 51: ...B NOx 2 6 3 B NOx 2 6 3 1 5 OK ESC F Func 6 3 2 toP toP Loc toP unit C F calc t rst dir Func 6 3 3 OK code OK 287 ESC 51 B hler Technologies GmbH BX550019 02 2020...

Page 52: ...B NOx 2 Top Settings top Globale Einstellungen 3 2 1 1 2 3 Eingabe 150 C 100 450 C 6 5 4 4 5 6 Auswahl oP op haLf Lo hi 9 8 7 7 8 9 10 10 52 B hler Technologies GmbH BX550019 02 2020...

Page 53: ...nit C F 0 0 0 450 C 450 0 450 C OK OK rSt Exit E OK con con BYPA B NOx 2 Buno 400 C CH1 cALc Error Err Top Settings top Calculator cALc NOx dir Exit E PPM ppm offs cart Exit E FLuu t rSt Out1 An1 1 un...

Page 54: ...uehler technologies com 8 450 C a b 1 c O2 NO 1 2 1 2 3 4 5 3 B NOx 1 2 3 1 x 38 4 1 x 36 5 2 x 27 5 NOx caLc t rSt 30 CO CO2 9 www buehler technologies com 9 1 Err Func 54 B hler Technologies GmbH BX...

Page 55: ...B NOx 2 D1 02 Error 01 5 Error 03 MCP2 Error 04 EEPROM Error 40 1 Error 41 1 Error 42 1 Error 43 1 Error 44 Error 45 dir Cart cart Calc Nox init 55 B hler Technologies GmbH BX550019 02 2020...

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