Bühler technologies EGK 1 E 2 Series Brief Instructions Download Page 15

EGK 1 Ex2

7.1 Troubleshooting

Problem /

Malfunction

Possible cause

Action

Condensate
inside the gas
output

• Condensate trap

full

• Empty condensate

trap

• Valve inside the

automatic con-
densate drain
may be stuck

• Flush in both direc-

tions

• Cooler overload

• Maintain limits

Reduced gas
flow rate

• Gas circuit

clogged

• Remove and clean

heat exchanger

• if necessary, re-

place filter ele-
ment

• Condensate out-

put iced over

• Send in unit

Excess tem-
perature

• Operating point

not yet reached

• Wait (max. 20 min)

• Cooling output

too low despite
the cooler run-
ning

• Ensure the vents

are not covered
(heat buildup)

• Flow rate too

high/dew point
too high/gas tem-
perature too high

• Maintain limits /

install pre-separ-
ator

• Built-in fan

stopped

• Check and replace

if necessary

Temperature
low

• Control unit fail-

ure

• Send in cooler

No cooling

• Compressor

doesn’t start up

• Compressor PTC

not cooled down
sufficiently. Wait 5
minutes and try
again.

Fuse is trig-
gering

• Increased com-

pressor current
consumption due
to faulty com-
pressor start-up

• Compressor PTC

not cooled down
sufficiently. Wait 5
minutes and try
again.

7.2 Error messages on the display

If an error occurs, the display will read "Err". Press the "

"

button to show the error number(s).

Error messages will appear until the unit has been restarted
or the error is cleared using the "Func" button. It can only be
cleared if the cause for the error has been corrected.

Causes / Action: The following is a list of the most common
causes and actions for the respective error. If the actions listed
do not resolve the problem, please contact Service.

Problem / 

Malfunction

Possible cause

Action

No display

• No voltage
• Loose con-

necting cable

• Display de-

fective

• Check the sup-

ply cable

• Check fuse
• Check connec-

tions

(perman-
ent)

D1.02

(The software ver-
sion for the dis-
play will appear).

• Not commu-

nicating with
the controller

• Check connec-

tions

Error

• An error has

occurred

• Read the error

number as de-
scribed above

Error 01

• Controller

malfunction

• Clear error

(temporary
fault)

• Disconnect

from power for
approx. 5 s

• Contact service

Error 03

• Microcontrol-

ler fault /
MCP2

• Contact service

Error 04

• EEPROM error

• Contact service

Error 40

• General error

temperature
sensor 1

• Sensor possibly

defective

Error 41

• Low temper-

ature / short-
circuit tem-
perature
sensor 1

• Check temper-

ature sensor
connection

Error 42

• Excess tem-

perature /
short-circuit
temperature
sensor 1

• Check temper-

ature sensor
connection

Error 43

• Measurement

fluctuation
temperature
sensor 1

• Check temper-

ature sensor
connection

15

Bühler Technologies GmbH

BX450022 ◦ 12/2018

Summary of Contents for EGK 1 E 2 Series

Page 1: ...Kurzanleitung Kompressor Messgask hler deutsch 2 Brief Instructions Compressor sample gas cooler english 9 chinese simplified 16 Notice de montage Refroidisseur de gaz de mesure de compresseur fran ai...

Page 2: ...er Baujahr II 3G Ex ec nA nC IIC T4 Gc Voltage 230V 50Hz IECEx IBE 17 0023X Read manual Year 2018 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Beispiel EAC Ex Hersteller mit Anschrift Typbe...

Page 3: ...en am Ger t Montage Installation Wartung d r fen nur bei Abwesenheit explosiver Atmosph re durchge f hrt werden GEFAHR Giftiges tzendes Kondensat a Sch tzen Sie sich bei allen Arbeiten vor giftigem tz...

Page 4: ...iese bereits installiert und verdrahtet Mitbe stellte W rmetauscher sind eingebaut und an die peristalti schen Pumpen angeschlossen HINWEIS Durch den Einbau von peristaltischen Pumpen CPsingle CP doub...

Page 5: ...EDs OP und S2 signalisieren den Ger tezustand analog zum Alarmkontakt S2 Beschreibung des Signalausgangs Funktion Kontaktart Beschreibung Zu S2 interner Wechsler kontakt max 250 V AC 15 0 V DC 2 A 50...

Page 6: ...Wert um einen Schritt ver ndern Taste gedr ckt halten Schnelllauf nur bei Zahlenwerten Anzeige blinkt ge nderter Para meter Wert Anzeige blinkt nicht urspr ngli cher Parameter Wert Anzeige tempor rer...

Page 7: ...Soll Temp K hlblock Exit E Untermen verlassen OK Anzeige Hauptmen Untermen 1 Untermen 2 Parameter Eingabe 5 C 3 20 C OK OK Eingabe 3 C 1 7 C Einstellmen A hi Alarmhysterese Einstellmen A Lo Alarmhyste...

Page 8: ...te wird werden die Fehlernummer n an gezeigt Fehlermeldungen werden nach Auftreten des Fehlers so lange angezeigt bis das Ger t neu gestartet wird oder der Fehler durch dr cken der Func Taste quittier...

Page 9: ...Electrical supply IECEx certificate number Year of manufacture Example EAC Ex Manufacturer including address Type designation Serial no Explosion prevention mark Voltage Temperature specifications EA...

Page 10: ...lowing temper ature range when observing the specifications in these oper ating instructions 5 C Tamb 50 C 41 F Tamb 122 F 3 Transport and storage Only transport the product inside the original packag...

Page 11: ...any accessories with the sample gas cooler verify these parts are suitable for the purpose and use in ex plosive atmospheres Please note accessories may limit use of the sample gas cooler with respect...

Page 12: ...tions After switching on the cooler the block temperature will be displayed The display will flash until the block temperature has reached the preset target value adjustable alarm range The status con...

Page 13: ...he menu locked only the following menu items will be visible without entering the correct code Menu item Explanation toP unit Temperature unit selection C or F F or Func Accessing the Favourites menu...

Page 14: ...s OK Input 3 C 1 3 C Confirm rst yes no OK Exit E Close submenu Error Err Status message Restart rESt Restart device Confirm no yes no OK Fig 1 EGK 1 Ex2 Menu Overview 6 Maintenance Always observe the...

Page 15: ...s the button to show the error number s Error messages will appear until the unit has been restarted or the error is cleared using the Func button It can only be cleared if the cause for the error has...

Page 16: ...Sample gas cooler EGK 1 Ex2 000073513 4563211222862000 001 IECEx II 3G Ex ec nA nC IIC T4 Gc Voltage 230V 50Hz IECEx IBE 17 0023X Read manual Year 2018 B hler Technologies GmbH Harkortstr 29 D 40880...

Page 17: ...V 165 SS DN8 10 5 16 DTV 4 2 1 CPsingle CPdouble 1 bar 4 2 2 PTFE PTFE PTFE 4 3 IEC 60947 1 IEC 60947 3 EN 175301 803 1 5mm2 AWG 16 8 10 mm 0 31 0 39 S1 115 230 V S2 8 10 mm 0 31 0 39 in 17 B hler Te...

Page 18: ...OP S2 LED S2 S2 250 V AC 1 50 V DC 2 A 50 VA 3 2 3 1 4 5 EMC 1 5 kV AC L N 5 5 1 C F C 5 3 20 C 5 C a a 1 3 K 1 C a 1 7 K 3 K 5 2 5 OK 1 x ESC F Func 5 2 1 toP LOc toP toP unit C F F Func 5 2 2 OK cod...

Page 19: ...7 7 8 9 10 10 Loc OK OK OK OK OK OK 0 0 9999 OK unit C F rSt E EGK 1 Ex2 E1_2 ch1 CH1 top unit tEmP E OK 1 2 5 C 3 20 C OK OK 3 C 1 7 C A hi A Lo OK 3 C 1 3 C rst yes no OK E Err rESt no yes no OK 1 E...

Page 20: ...EGK 1 Ex2 7 1 20 PTC 5 PTC 5 7 2 Err Func D1 02 01 5s 03 MCP2 04 EEPROM 40 1 41 1 42 1 43 1 20 B hler Technologies GmbH BX450022 12 2018...

Page 21: ...Fabricant avec adresse D signation du type N de s rie D signation de protection contre les explosions Tension Indications de temp rature Num ro d homologation Ex EAC Ann e de construction EGK 1 Ex2 00...

Page 22: ...2 1 Temp ratures ambiantes du moyen d exploitation Le moyen d exploitation peut tre exploit dans les limites de temp rature suivantes si les dispositions de ce mode d emploi sont respect es 5 C Tamb...

Page 23: ...mmand s en m me temps sont mont s et branch s aux pompes p ristaltiques INDICATION L installation de pompes p ristaltiques CPsingle CPdouble li mite la pression de fonctionnement maximale du syst me P...

Page 24: ...D Couleur Libell Fonction Rouge S2 Temp rature excessive insuffisante erreur d appareil Jaune S1 Vert OP Fonctionnement normal Les LED OP et S2 signalent l tat de l appareil de mani re ana logue au co...

Page 25: ...ible Menu D filer vers l arri re Saisie Augmenter la valeur ou naviguer dans la s lection valable ici Presser 1 fois la touche modi fier le param tre la valeur d un incr ment Maintenir la touche press...

Page 26: ...il Affichage ch1 Temp rature CH1 Top Settings top R glages globaux Menu de r glage unit Unit de temp rature Temp rature tEmP Temp de consigne Bloc de refroidissement Exit E Quitter le sous menu OK Aff...

Page 27: ...he Apr s d tection de l erreur les messages d erreur restent affi ch s tant que l appareil n est pas red marr ou que l erreur soit acquitt e en appuyant sur la touche Func L acquitte ment fonctionne u...

Page 28: ...18 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Ejemplo EAC Ex Fabricante y direcci n Denominaci n de modelo N de serie Etiquetado de protecci n frente a explosiones Voltaje Datos de temper...

Page 29: ...nte c Preste atenci n a las indicaciones de seguridad naciona les 2 1 Temperaturas ambientales del equipo El equipo solo debe ponerse en funcionamiento con los si guientes l mites de temperatura si se...

Page 30: ...bomba perist ltica INDICACI N Mediante la utilizaci n de bombas perist lticas CPsingle CPdouble se limita la presi n de servicio m xima permitida en el sistema Presi n de servicio 1 bar Si utiliza una...

Page 31: ...V CC 2 A 50 VA a trav s de dos salidas de con mutaci n pue den se alizar se los siguien tes estados de dispositivos Conectado el contacto en tre 3 y 2 alarma No hay valores de ten si n de alimentaci n...

Page 32: ...talla cambio temporal a un indicador de va lor de medida alternativo si la opci n est disponible Men Continuar Entrada Disminuir valor o volver a la selecci n ESC Men Volver al nivel superior Entrada...

Page 33: ...C Confirmaci n rst yes no OK Exit E Salir de submen Error Err Aviso de estado Reinicio rESt Reinicio del dispositivo Confirmaci n no yes no OK Ilu 1 Resumen del men EGK 1 Ex2 6 Mantenimiento Al reali...

Page 34: ...irme el error pulsando el bot n Func La confirmaci n solo funciona si se han solucionado las condiciones que provocaban el error Causas soluciones En la siguiente lista se indican los moti vos m s pro...

Page 35: ...ECEx Compressor Sample gas cooler EGK 1 Ex2 000073513 4563211222862000 001 IECEx II 3G Ex ec nA nC IIC T4 Gc Voltage 230V 50Hz IECEx IBE 17 0023X Read manual Year 2018 B hler Technologies GmbH Harkort...

Page 36: ...EGK 1 Ex2 a b c d a b c a b c 2 1 5 C Tamb 50 C 41 F Tamb 122 F 3 20 C 60 C 4 F 140 F 4 36 B hler Technologies GmbH BX450022 12 2018...

Page 37: ...EGK 1 Ex2 4 1 10 4 2 IN 11 LD AK 20 V 165 SS DN 8 10 5 16 DTV 4 2 1 CPsingle CPdouble 1 4 2 2 PTFE PTFE PTFE 4 3 37 B hler Technologies GmbH BX450022 12 2018...

Page 38: ...C 60947 3 EN 175301 803 1 5 2 AWG 16 8 10 0 31 0 39 S1 115 230 S2 8 10 0 31 0 39 4 4 250 AC 150 DC 2 A 50 A S2 3 S2 S1 OP OP S2 S2 S2 250 AC 150 DC 2 A 50 3 2 3 1 ok 4 5 1 5 L N 5 38 B hler Technologi...

Page 39: ...EGK 1 Ex2 5 1 C F C 5 3 20 C 5 C Ta Ta 1 3 K 1 C Ta 1 7 K 3 K 5 2 5 OK ESC F Func 5 2 1 toP toP Loc toP unit C F F Func 5 2 2 OK code OK 39 B hler Technologies GmbH BX450022 12 2018...

Page 40: ...i 9 8 7 7 8 9 10 10 Loc OK OK OK OK OK OK 0 0 9999 OK unit C F rSt Exit E EGK 1 Ex2 E1_2 ch1 CH1 Top Settings top unit tEmP Exit E OK 1 2 5 C 3 20 C OK OK 3 C 1 7 C A hi A Lo OK 3 C 1 3 C rSt yes no O...

Page 41: ...EGK 1 Ex2 7 www buehler technologies com 7 1 20 PTC 5 PTC 5 7 2 Err Func D1 02 Error Error 01 5 Error 03 MCP2 Error 04 EEPROM 41 B hler Technologies GmbH BX450022 12 2018...

Page 42: ...EGK 1 Ex2 Error 40 1 Error 41 1 Error 42 1 Error 43 1 42 B hler Technologies GmbH BX450022 12 2018...

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