Buffalo Tools GEN7000LPC Instruction Manual Download

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GEN7000LPC 7000 Surge Watt / 6000 Running Watt Portable LP Electric Start Generator Manual

Summary of Contents for GEN7000LPC

Page 1: ...this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT DO NOT RETURN THIS PRODUCT TO THE RETAILER CONTACT CUSTOMER SERVICE If you experience a problem have questions or need parts for this product visit our website http www buffalotools com or call Customer Service at 1 866 460 9436 Monday Friday 8 AM 4 PM Central T...

Page 2: ...high altitude areas identified in 40 CFR part 1068 Appendix III To exercise this warranty DO NOT RETURN TO RETAILER Instead call Customer Service toll free at 1 866 460 9436 email address info buffalotools com and you will be instructed on where to take the engine for warranty service Take the generator and proof of purchase your receipt to the repair facility recommended by the Customer Service R...

Page 3: ...Ground The Generator 14 Subsequent Use Of This Generator 14 Step 1 Verify Oil Level 14 Step 3 Ground The Generator 15 STARTING THE GENERATOR 15 USING THE GENERATOR 16 AC Usage 16 DC Usage 18 STOPPING THE GENERATOR 18 MAINTENANCE CARE 19 Recommended Maintenance Schedule 19 Cleaning The Generator 19 Checking The Oil Level 19 Changing Adding Oil 20 Air Filter Maintenance 21 Spark Plug Maintenance 21 ...

Page 4: ...sult in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage The...

Page 5: ...e off position and disconnect the spark plug Powerful Voltage This generator produces powerful voltage which can result in electrocution ALWAYS ground this generator before using it See Ground the Generator section in this manual Only electrical devices should be plugged into this generator either directly or with an extension cord NEVER connect a building electrical system to this generator witho...

Page 6: ...rage and use areas Storage areas must meet national electric codes for class 1 hazardous areas Propane smells like rotten eggs a skunk s spray or a dead animal IF YOU SMELL GAS NO FLAMES OR SPARKS Immediately put out all smoking materials and other open flames Do not operate lights appliances telephones or cell phones Flames or sparks from these sources can trigger an explosion or a fire WHAT IS C...

Page 7: ...GEN7000LPC 7000 Surge Watt 6000 Running Watt Portable LP Electric Start Generator Manual 7 ...

Page 8: ...7000 Surge Watt 6000 Running Watt Portable LP Electric Start Generator Manual 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator ...

Page 9: ...ctric Start Portable LP Generator Verify that all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service DO NOT RETURN THIS GENERATOR TO THE RETAILER Item List L14 30 plug for connecting 240 Volt electrical devices Set of 2 DC connector wires for connecting 12 Volt automotive type batteries Spark plug wrench 5 Ft Regulator H...

Page 10: ...N7000LPC 7000 Surge Watt 6000 Running Watt Portable LP Electric Start Generator Manual 10 GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator ...

Page 11: ...s not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty To prevent electrical shock from faulty appliances the generator should be grounded Connect a length of heavy wire between the ground terminal and the ground source Consult with a qualified electrician to ensure compliance with local electrical codes ...

Page 12: ...tity of oil is equal to the oil capacity of the engine crankcase and is 38 fluid oz 1 13 L for this model GEN7000LP 7000 Surge Watts 6000 Running Watts Electric Start Portable LP Generator Add the correct quantity of oil before operating this generator for the first time When replenishing oil for subsequent use of this generator always determine that this generator has the correct quantity of oil ...

Page 13: ...e end of Regulator Hose kit to fuel line Make sure the LPG cylinder is vertical and securely positioned Pre Operation Check List Step 1 Check that the gas supply source is in good condition Check that the gas inlet connection is tightly fixed and not leaking Step 2 CHOKE VALVE GRIP is at CHOKE CLOSE position The generator may be hard to start if CHOKE VALVE GRIP is at RUN OPEN position Step 3 Chec...

Page 14: ... not review this section now Step 1 Verify Oil Level Even though this generator is equipped with an automatic shutoff to protect it from damage due to low oil it is important to check the oil level in the engine crankcase before each use to ensure that there is sufficient quantity 1 Verify that this generator is on a level surface 2 Unscrew the oil filler dipstick cap from the engine 3 With a dry ...

Page 15: ...ation for the battery is behind the metal plate under the electrical panel If the electric start feature of this generator will be used first install the battery using the two included cables one red and the other black according to the following procedure 1 Attach one end of the red cable to the positive terminal on the battery and the other end of the red cable to the celenoid 2 Attach one end o...

Page 16: ...wattage less than or equal to the rated wattage for the generator i e no more than 6000 for this Model GEN7000LP 7000 Surge Watts 6000 Running Watts Electric Start Portable Generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated running wattage equal to or less than the rated wattage of this generator Never connect devices r...

Page 17: ... 20 AMPS from any set of Two receptacles of the 120 Volt outlets Draws higher than 20 Amps will damage this generator and void the warranty 3 Make sure AC Reset button is pressed in NOTE While this generator is running power is available from either the standard 120 Volt outlets or the 240 120 Volt outlet Both 120 Volts and 240 Volts can be simultaneously drawn from this generator 4 Turn on the co...

Page 18: ...g wire to the positive terminal of the battery and the black charging wire to the negative terminal of the battery 2 Connect the plug end of the wire to the 12V DC outlet on this generator 3 Start this generator 4 When disconnecting always disconnect the wires from this generator first to avoid a spark Storage batteries emit highly explosive hydrogen gas when charged Batteries also contain acid wh...

Page 19: ...Filler Cap Clean X Spark Plug Check Clean X Clean X Figure 10 Recommended maintenance schedule Cleaning the Generator Always try to use this generator in a cool dry place If this generator becomes dirty the exterior can be cleaned with a damp cloth soft brush vacuum and or pressurized air Never clean this generator with a bucket of water and or a hose as water can get inside and cause a short circ...

Page 20: ...in plug located on the crankcase underneath the oil filler dipstick cap as illustrated in Figure 12 3 Allow all the oil to drain from this generator 4 Replace the oil drain plug and tighten with a 10 mm hex wrench NOTE Never dispose of used motor oil in the trash down a drain or on the ground Put oil in a sealed container and contact your local recycling center or auto garage to arrange oil dispos...

Page 21: ...ter casing the fine element first and replace the cover Figure 14 Removing the Air Filter Casing Figure 16 Locating the Spark Plug Spark Plug Maintenance This LP Generator is more efficient than traditional gasoline generators As such the spark plug on this LP generator will last longer Please contact Customer Service if you have questions regarding the spark plug Figure 16 STORAGE TRANSPORT PROCE...

Page 22: ... generator then check wiring behind control panel and at the end of generator for loose connection If wires are loose tighten the screws and or nuts Be certain the plug in connectors are pushed together all the way Engine runs but there is no electrical output Reset button s is are off Push reset button s to on Loose wiring harness connnection Turn off generator then check wiring behind control pa...

Page 23: ...age W 6000 Surge Wattage W 7000 Rated Voltage V 120 240 Rated Amperage 25A 25A at 120 V 25 A at 240 V Rated Frequency Hz 60 Phase Single DC Output Voltage V 12 Circuit Breaker Amperage A 10 Engine Approvals EPA Engine Model HP 13 Engine Type 4 stroke OHV single cylinder with forced air cooling system Ignition System Non contact transistor T C I Starting System Recoil Electric Continuous Operating ...

Page 24: ...GEN7000LPC 7000 Surge Watt 6000 Running Watt Portable LP Electric Start Generator Manual 24 PARTS DIAGRAM ...

Page 25: ...GEN7000LPC 7000 Surge Watt 6000 Running Watt Portable LP Electric Start Generator Manual 25 ...

Page 26: ...GEN7000LPC 7000 Surge Watt 6000 Running Watt Portable LP Electric Start Generator Manual 26 ...

Page 27: ... the bolt pin Figure 3 Install the wheel axle into frame Figure 4 fix with a washer φ27 φ16 5 2 and pin φ3 2 40 Tighten and secure both wheels Figure 5 Install the stabilizing bar Figure 6 by inserting the bolts M8x20 through the feet on the stabilizing bar and the generator frame Tighten the nut M8 onto bolt Figure 7 BATTERY TRAY INSTALLATION A battery must be installed before the electric start ...

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