Stanley HP Twin 8 User Manual Download

Page: 1 / 32

New Britain, CT 06053

U.S.A.

72464 2/2018 Ver. 14

HYDRAULIC

POWER UNIT

USER MANUAL

Safety, Operation and Maintenance

Summary of Contents for HP Twin 8

Page 1: ... 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 72464 2 2018 Ver 14 HYDRAULIC POWER UNIT USER MANUAL Safety Operation and Maintenance ...

Page 2: ...2 HP TWIN8 User Manual ...

Page 3: ... operation and routine maintenance instructions STANLEY Infrastructure recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning To fill out a product warranty validation form and for information on your warranty visit www stanleyinfrastructure com and select the Company tab Warranty Note Th...

Page 4: ...ty messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potenti...

Page 5: ...rate the skin NEVER OPERATE THE POWER UNIT IN A CLOSED SPACE Inhalation of engine exhaust can be fatal Do not operate a damaged or improperly adjusted power unit Do not wear loose clothing or unbound long hair when operating the tool Loose items can become entangled with the tool and cause serious injury Keep all parts of your body away from the working parts of the power unit Keep clear of hot en...

Page 6: ...ees Failure to follow these instructions may result in serious injury or death Warning Use of this tool on certain materials could generate dust potentially containing a variety of hazardous substances such as asbestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and un...

Page 7: ...205043 LOGO TWIN8 DECAL P N 74771 STANLEY FUEL TANK DECAL P N 74706 LOGO TWIN8 FUEL TANK DECAL P N 205045 STANLEY HYD TANK DECAL P N 74770 YELLOW ON CLEAR BACKGROUND LOGO TWIN8 HYD TANK DECAL P N 205046 SAFETY TWIN8 DECAL P N 205047 TOOL STICKERS ...

Page 8: ...CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DU...

Page 9: ...500 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters per minute ...

Page 10: ...ause operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 ce...

Page 11: ...t use special additives Outdoor temperatures determine the proper oil viscosity for the engine Use the chart to select the best viscosity for the outdoor temperature range expected Below 40 F 4 C the use of SAE 30 will result in hard starting Above 80 F 27 C the use of 10W 30 may cause increased oil consumption Check oil level more frequently 2 ENGINE FUEL LEVEL Check the fuel level If low fill wi...

Page 12: ...to the left 5 GPM setting Once the unit starts and is warmed up the lever can be moved to the 8 GPM setting if desired 6 Turn the Ignition Switch to the START position After the engine starts release the switch 7 Allow the engine to warm up 8 Turn on the flow to the tool by lifting the flow control levers up into the ON position lift both levers if running two circuits SHUTDOWN 1 Ensure the flow c...

Page 13: ...gnition sources as they can ignite fuel vapors Replace crankcase oil with new oil Remove spark plugs and pour approximately 1 ounce 30 ml of engine oil into each cylinder Replace spark plugs and crank the engine slowly to distribute the oil Check hydraulic reservoir for water If water is found change the oil and circulate it through the tool hose and tool See HYDRAULIC SYSTEM MAINTENANCE on page 1...

Page 14: ... I R I R Paper Air Filter C R R R R In line Fuel Filter R Spark Plugs Gap 0 030 in 0 76 mm R R R R Engine Oil Filter R R R R R R R R R Engine Oil R R R R R R R R R Engine Oil Level I Remove Dirt Debris With Brush I Clean Air Cooling System don t use water C C C C Hydraulic Fluid Level I Hydraulic Fluid R Remove Condensed Moisture R R R R Check For Leaks Kinks etc I Hydraulic Fluid Filter I R I R C...

Page 15: ...EL PUMP FUEL VAPOR LINE FROM CARBON CANISTER TO ENGINE CONNECTION HH See page 27 ENGINE OIL CHECK FILL DIP STICK QUICK ENGINE OIL DRAIN HYDRAULIC OIL FILTER THROTTLE CABLE AIR CLEANER FUEL TANK HYDRAULIC TANK SPARK PLUG ENGINE OIL COOLER HYDRAULIC OIL COOLER SEE page 19 FOR REPLACEMENT FILTER PART NUMBERS MAINTENANCE ...

Page 16: ... Start the engine and allow it to run until warm 6 With the throttle control in the far left position the 5 GPM circuit can be tested or moving the lever to the far right will allow testing the 8 GPM circuit a 5 GPM Range 4 6 GPM 15 23 LPM b 8 GPM Range 7 9 GPM 26 5 34 LPM 7 Slowly turn the restrictor valve clockwise while watching the pressure gauge The flow rate shown above in step 6 should stay...

Page 17: ...ighten if necessary Hydraulic tool won t operate Flow control lever s not in the ON position Check that the flow control lever s are in the ON position Incorrect hose connection to tool Make sure the tool hose circuit goes from left pressure fitting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disconnect fittings defective Detach from hose ...

Page 18: ...emission components for 2 years from the date of original purchase provided there has been no abuse neglect modifications or improper maintenance Components covered The emission related warranty covers all components whose failure would increase the evaporative emissions Your emission related warranty does not cover components whose failure would not increase evaporative emissions Coverage under t...

Page 19: ...ION 1 202717 1 CASTING HANDLE RELEASE 2 202725 1 SKID PLATE POWER UNIT 3 202726 1 AXLE BRACE POWER UNIT 4 202731 1 ASSEMBLY LOWER FRAME 5 203034 1 TIEDOWN BATTERY 6 203038 1 ASSY ROTATION STOP 7 203040 1 ASSY GRILL AIR INTAKE 8 203046 1 ASSY TORQUE ARM 9 203254 1 SUPPORT FOOT ASEMBLY 10 204841 1 BATTERY COVER 12V PLUG 11 204842 1 ASSEMBLY FUEL TANK 12 206055 1 ASSY BRACKET CARBON CANISTER 13 20798...

Page 20: ...6 7 BB CONNEC TION see page 27 AA CONNECTION see page 27 Item 24 mounts inside lower frame using fasteners item 10 CC above CC DD DD Item 19 mounts inside lower frame on axles Item 26 control block on page 22 mounts to backside of this plate EE Item 5 pressure switch not pictured mounts next to engine oil filter DD LOWER FRAME ILLUSTRATION ...

Page 21: ...IT 20 202731 1 ASSEMBLY LOWER FRAME 21 203031 2 TIRE WHEEL 4 10 3 50 6 FF 22 203034 1 TIEDOWN BATTERY 23 203036 1 BATTERY SEALED 12V 13AH 24 203038 1 ASSY ROTATION STOP 25 203040 1 ASSY GRILL AIR INTAKE 26 203222 4 CAPSCREW 1 4 20UNCX1 2 28 203254 1 SUPPORT FOOT ASSEMBLY 29 203411 1 CLIP NUT 1 4 20 125 156 GRIP 30 204331 2 WASHER 1 4 NEOPRENE 31 204332 1 KNOB TAPERED RED 32 72439 1 WIRE HARNESS NO...

Page 22: ...26 Control Block Connects to Item 7 below Connects to back of control block item 26 Below Connects to lower fittings on Hyd tank Connects to item 24 on page 20 inside lower frame Connects to item 10 EE on lower frame see page 20 Connects to hose Item 36 at left see FF Connects to hose Item 37 at left see JJ FF JJ See page 26 for close up of Control Block HYDRAULIC GROUP ILLUSTRATION ITEM 50 Contro...

Page 23: ...PLER MUST PURCHASE 207647 WHICH INCLUDES ITEMS 32 35 23 203025 1 BUSHING TAPER LOCK 5 8 24 203026 1 NUT COUPLER PUMP FAN 25 203046 1 ASSY TORQUE ARM 26 203049 1 CONTROL BLOCK DUAL SEE NOTE FOR COMPLETE ASSEMBLY 28 203052 1 SPOOL ON OFF RH 29 203053 1 SPOOL ON OFF LH 30 203054 2 ROD ON OFF SPOOL 31 203063 2 CONNECTOR 8 SAE 1 2 ORFS 32 207647 1 BLOWER WHEEL IF ORDER ING BLOWER WHEEL MUST PURCHASE 20...

Page 24: ...WITCH KNOB 3 204841 1 BATTERY COVER 4 202714 1 HANDLE ASSEMBLY 5 202717 1 HANDLE RELEASE 6 202723 1 LIFT BRACKET 7 212798 1 UPPER FRAME ASSEMBLY In cludes the Following Item 6 and 13 ITEM P N QTY DESCRIPTION 8 203228 2 FASTENER 1 4 TURN 6MM 9 203229 2 RETAINER 1 4 TURN 6MM 10 203231 2 RECEPTACLE 1 4 TURN 6MM 11 204328 2 GROOVED CLEVIS PIN 5 X 3 00 12 204329 1 GROOVED CLEVIS PIN 5 X 2 50 13 204330 ...

Page 25: ...ER PUMP HYDRAULIC TANK HYDRAULIC FILTER ASSY CONTROL BLOCK TOOL CONNECTIONS HYDRAULIC FLOW NOTE The hydraulic filter assembly has a Fil ter service kit available P N 43592 that consists of Filter Element Lid Gasket and Bowl O ring ...

Page 26: ...RELIEF VALVE 14 62199 6 HOSE CLAMP 15 71939 4 HEX FLANGE BOLT 16 72397 2 COUPLER FEMALE PARKER 17 72398 2 COUPLER MALE PARKER 18 72414 2 MICRO LIMIT SWITCH 20 72455 4 CAPSCREW 4 40 x1 2 HSBH 22 202740 2 ASSY MANIFOLD TUBE 25 203049 1 CONTROL BLOCK DUAL ITEM P N QTY DESCRIPTION 27 203052 1 SPOOL ON OFF RH 28 203053 1 SPOOL ON OFF LH 29 203054 2 ROD ON OFF SPOOL 30 203063 2 CONNECTOR 8 SAE 1 2 32 20...

Page 27: ...ING HOSE CLAMP 8 203224 2 ISOLATOR GROMMET 10 204458 1 ELBOW 90 1 4 NPT 11 204459 1 FUEL PICKUP 21 1 4 NPT 12 204462 1 SIGHT GAUGE 5 FUEL 13 204536 1 HOSE VAPOR 72441X26 5 14 204537 1 HOSE FUEL 04308X16 15 204842 1 ASSEMBLY FUEL TANK 16 206046 1 CARBON CANISTER 400CC 18 206055 1 ASSY BRACKET 19 206057 1 HOSE FUEL 04308X8 BOLTS TO TOP OF CONTROL BLOCK ITEM 26 page 22 ITEM P N QTY DESCRIPTION 1 7193...

Page 28: ...28 HP TWIN8 User Manual ELECTRICAL SCHEMATIC ...

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

Search results

Summary of Contents for HP Twin 8

Reviews:

Related manuals for HP Twin 8

Brands by name

Popular brands

Stanley HP Twin 8, User Manual

Search results

Summary of Contents for HP Twin 8

Reviews:

Related manuals for HP Twin 8

Brands by name

Popular brands