Buell 2005 FIREBOLT, Service Manual

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6-40 2005 Buell Firebolt: Drive/Transmission
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4. See Figure 6-76. Tap in new seal (3) at threaded end of
5th gear to a depth of 0.060-0.030 in. (1.524-0.762 mm).
5. See Figure 6-77. Place new quad ring over threaded end
of fifth gear, and position next to the gear taper. Install
spacer over threaded end of fifth gear with chamfered
end toward quad ring. Slide spacer up against bearing.
6. Install large seal.
a. Coat lips of seal with SPORT-TRANS FLUID.
b. Position seal over spacer with lips of seal toward
case.
c. Use MAIN DRIVE GEAR SEAL INSTALLER (Part
No. HD-41496) to gently tap seal into bore of case
until the outside of seal is flush with outer edge of
bore.
NOTE
It is acceptable to recess seal to about 0.030 in. (0.762 mm)
below outer edge of bore. Seal will be controlled by tool.
Figure 6-76. Main Drive Gear Assembly
1. Main drive gear
2. Needle bearing (2)
3. Seal
b1069x6x
2
3
1
Figure 6-77. Transmission Assembly Right Crankcase Half
1. Bearing (Inner)
2. Fifth gear mainshaft
3. Bearing (outer)
4. Oil seal
5. Right crankcase half
6. Ball bearing
7. Retaining ring
8. Quad seal
9. Spacer
10. Oil seal
11. Bushing, shifter drum
12. Bearing (closed end), countershaft
b1013x6x
5
9
8
7
6
4
3
2
1
10
11
12