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2002 Buell S3T: Maintenance
1-11
HOME
BATTERY
1.3
GENERAL
Buell motorcycle batteries are permanently sealed, mainte-
nance-free, valve-regulated, lead/calcium and sulfuric acid
batteries. The batteries are shipped pre-charged and ready to
be put into service. Do not attempt to open these batteries for
any reason.
1
WARNING
1
WARNING
All batteries contain electrolyte. Electrolyte is a sulfuric
acid solution that is highly corrosive and can cause
severe chemical burns. Avoid contact with skin, eyes,
and clothing. Avoid spillage. Always wear protective
face shield, rubberized gloves and protective clothing
when working with batteries. A warning label is attached
to the top of the battery. See Figures 1-1 and 1-2. Never
remove warning label from battery. Failure to read and
understand all precautions contained in warning label
before performing any service on batteries could result
in death or serious injury.
BATTERY TESTING
Voltmeter Test
See
Table 1-5.
The voltmeter test provides a general indicator
of battery condition. Check the voltage of the battery to verify
that it is in a 100% fully charged condition. If the open circuit
(disconnected) voltage reading is below 12.6V, charge the
battery and then recheck the voltage after the battery has set
for one to two hours. If the voltage reading is 12.8V or above,
perform the load test described in Section 7.
Table 1-4. Battery Electrolyte Antidotes
CONTACT
SOLUTION
External
Flush with water
Internal
Drink large quantities of milk or water, fol-
lowed by milk of magnesia, vegetable oil or
beaten eggs. Call doctor immediately.
Eyes
Flush with water, get immediate medical
attention.
Figure 1-1. Warning Label on Maintenance-Free Battery
M A
D E
I N
U S
A
HA
RL
EY
-D
AV
ID
SO
N
MILWAUKEE, WI 53201
M
AD
E
IN
U
.S
.A
.
WA
RR
AN
TY
AN
D A
DJ
US
TM
EN
T P
OL
ICY
Th
is b
atte
ry w
ill b
e re
pla
ce
d w
ith
ou
t c
ha
rge
if fo
un
d t
o b
e d
efe
ctiv
e in
m
ate
ria
ls
or
wo
rkm
an
sh
ip 1
2 m
on
ths
fr
om
da
te o
f
ve
hic
le
pu
rch
as
e o
r 6
m
on
ths
fro
m
da
te
of
ov
er-
the
-co
un
ter
pu
rch
as
e.
Aft
er
6
mo
nth
s,
bu
t w
ith
in
the
12
m
on
ths
of
th
e
ove
r-t
he
-count
er p
urc
has
e, t
he
ba
tte
ry wi
ll
be
re
pla
ce
d a
nd
th
e p
urc
ha
se
r c
ha
rge
d
onl
y f
or
the
pe
riod of
owne
rshi
p ba
se
d on
the
re
gu
lar
pr
ice
at
th
e t
im
e o
f re
tur
n
pro
rat
ed
ve
r t
he
nu
mb
er o
f m
on
ths
of
wa
rra
nty.
Th
is w
arra
nty i
s no
t tra
ns
fer
ab
le
an
d i
s v
oid
ed
by
th
e u
se
of
re
juv
en
ato
rs,
im
pro
pe
r e
lec
tro
lyt
e,
ne
gle
ct
or
ab
us
e.
PA
RT NO
.
123
4
5678
9
0
JA
FE
MA
AP
MY
JU
JY
AU
SE
OC
NO
DE
f1730x8x
Figure 1-2. Battery Warning Label
Contents
are Corrosive.
Wear
Safety Glasses.
Contents
are Explosive.
Keep
Flames Away.
Read
Instructions.
Keep Away
From Children.
f1733x8x
Summary of Contents for 2002 S3T
Page 2: ......
Page 28: ......
Page 38: ...1 10 2002 Buell S3T Maintenance HOME NOTES ...
Page 72: ...1 44 2002 Buell S3T Maintenance HOME NOTES ...
Page 74: ......
Page 148: ...HOME 2 74 2002 Buell S3T Chassis NOTES ...
Page 150: ......
Page 212: ...3 62 2002 Buell S3T Engine HOME NOTES ...
Page 213: ...2002 Buell S3T Engine 3 63 RETURN OIL FEED OIL RETURN OIL FEED OIL INTERNAL ENGINE PASSAGES ...
Page 329: ......
Page 349: ...5 20 2002 Buell S3T Electric Starter HOME NOTES ...
Page 351: ......
Page 387: ...6 36 2002 Buell S3T Drive Transmission HOME NOTES ...
Page 389: ......
Page 407: ...7 18 2002 Buell S3T Electrical HOME NOTES ...
Page 447: ...7 58 2002 Buell S3T Electrical HOME NOTES ...
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